Mobile ECO MINI Datasheet

Thank you for using our pallet truck. Your pallet truck is made of high quality steel and is
designed for the horizontal lifting and transport of loads on a pallet or standardized containers on
a level, fixed base. For your safety and correct operation, please carefully read this instruction
before using it.
NOTE: All of the information reported herein is based on data available at the moment of printing.
We reserve the right to modify our own products at any moment without notice and incurring in any
sanction. So, it is suggested to always verify possible updates.
1. GENERAL SPECIFICATIONS
Capacity
2000KG / 4400LBS
Fork Height Raised
165mm / 6-3/4”
Fork Height Lowered
51mm / 2”
Fork Length
1150mm / 45” or 1220mm / 48”
Width Across Forks
520mm / 20 ½”
685mm / 27”
838mm / 33”
Individual Fork Width
160mm / 6-5/16”
Roller Size
Ø50X70mm / Ø1-31/32 x 2 ¾” (Steel)
Mail Wheel Size
Ø180X50mm / Ø7-1/4 x 2”
Materials and specification are subject to change without notice.
2. TO ATTACH DRAW-BAR TO PUMP UNIT
If you have purchased a wooden box of pallet truck, some assembly is required. Certainly, you
need some tools, a hammer, a pliers, a spanner, etc; and some parts, one axle with hole (G105),
two elastic pins (G106)(Note one is in the axle (G105)), these parts are putted in a plastic bag,
which is putted into the draw-bar.
NOTE: The number of draw-bar and pump should be the same.
1. Draw-bar 2. Pin 3. Axle with hole 4. Elastic pin 5. Fork frame
Fig. 1

When attaching the handle, you had better squat just behind the pallet truck. Then you:
2.1 Insert the draw-bar onto the pump piston (303), then use a hammer to insert the axle with
hole (G105) into the hydraulic pump and draw-bar from the right to left. (See fig. 2 ).
2.2 Let control handle(G117) to the ‘LOWER’ position, then pass the adjusting nut(G104),
adjusting bolt(G103) and chain(G102) through the hole of axle(G105) with your hand (See fig. 3).
Fig. 2
2.3 Press the draw-bar (G110) down, take
away the pin (#2) (See Fig. 1).
2.4 Let the control handle (G117) on
‘RAISE’ position, then raise the lever
plate (319) with the pin (#2) and
insert the adjusting bolt(G103) into the
front slot of lever plate (319), note to
keep the adjusting nut (G104) on the
under side of the lever plate.
2.5 Use a hammer to tap another elastic pin (G106) into the axle with hole (G105).
The draw-bar is now assembled to the pump.
3. TO ADJUST RELEASE DEVICE
On the draw-bar of this pallet truck, you can find the control handle (G117) which can be
regulated in three positions:
Raise -handle down
Drive position -handle in center position
Lower -handle up, the lever moves back the drive position when released.
If however they have been changed, you can adjust according to following step:
3.1 If the forks elevate while pumping in the DRIVE position, turn the adjusting nut (G104) on the
adjusting bolt (G103) or screw (318) clockwise until pumping action does not raise the forks
and the DRIVE position functions properly.
3.2 If the forks descend while pumping in the DRIVE position, turn the nut (G104) or screw (318)
counter-clockwise until the forks do not lower.
3.3 If the forks do not descent when the control handle (G117) is in the LOWER position, turn the
nut (G104) or screw (318) clockwise until raising the control handle (G117) lowers the forks.
Then check the DRIVE position according to item 3.1 and 3.2 to be sure the nut (G104) and
screw (318) is in the proper position.
Fig.3

3.4 If the forks do not elevate while pumping in the RAISE position, turn the nut (G104) or screw
(318) counter-clockwise until the forks elevate while pumping in the RAISE position. Then
check the LOWER and DRIVE position according to item 3.1, 3.2 and item 3.3.
4. MAINTENANCE
The pallet truck is largely maintenance-free.
4.1 OIL
Please check the oil level every six months. The oil can be hydraulic oil: ISO VG32, its viscosity
should be 30cSt at 400C, total volume is about 0.4lt.
4.2 TO BANISH THE AIR
The air may come into the hydraulic oil because of transportation or pump in upset position. It can
cause that the forks do not elevate while pumping in the RAISE position. The air can been
removed in the following way: let the control handle (G117) on the LOWER position, then move
the draw-bar up and down for several times.
4.3 DAILY CHECK AND MAINTENANCE
Daily check of the pallet truck can limit wear as much as possible. Special attention should be
paid to the wheels, the axles, as thread, rags, etc. It may block the wheels. The forks should be
unloaded and lowered in the lowest position when the job is over.
4.4 LUBRICATION
All bearings and shafts are provided with long-life grease at the factory. You only need provide
with long-life grease at monthly intervals or after each time the truck is cleaned thoroughly to the
lubrication points.
5 GUIDE TO SAFETY OPERATION
5.1 Operator should read all warning signs and instructions here and on the pallet truck before
using this truck.
5.2 Do not use on sloping ground.
5.3 Do not operate a pallet truck unless you are familiar with it and have been trained or
authorized to do so.
5.4 Do not operate a pallet truck unless you have checked its condition. Give special attention to
the wheels or rollers, the draw-bar unit, the fork unit, the lever plate, etc.
5.5 To pull the truck, always move the control handle into the drive position. This makes the
draw-bar easier to move and depressurizes the pump section of the hydraulics. This
preserves the hydraulic seals and the valve components. A long service life can be expected.
5.6 Do not take up any people on the pallet truck.
5.7 The operator had better take on gloves for labor protecting.
5.8 When the goods have been transported, all people should be away from the forks for 600mm.
5.9 Do not load goods like fig. 5/B and load over maximum capacity.
5.10 At others unusual conditions or places, the operator should take care in operating the pallet
truck.

6. TROUBLES SHOOTING
No
Trouble
Clause
Fixing Methods
1
The forks can not be
up the max height.
-The hydraulic oil is not enough.
-Pour in the oil.
2
The forks can not be
lifted up.
-Without hydraulic oil.
-The oil has impurities.
-The nut (G104) is too high, keep the
pumping valve open.
-Air come into the hydraulic oil.
-Fill in the oil.
-Change the oil.
-Adjust the nut(G104) or
screw (318) (see item 3.4)
-Banish the air.(see item 4.2)
3
The forks can not be
descended.
-The piston rod (328) or pump (322)
is deformed resulting from partial
loading slanting to one side or
over-loading.
-The fork was kept in the high
position for long time with piston rod
bared to arise in rusting and jamming
of the rod.
-The adjusting nut (G104) or screw
(318) is not in correct position.
-Replace the piston rod (328)
or pump (322).
-Keeping the fork in the
lowest position if not using,
and pay more attention to
lubricate the rod.
-Adjust the nut (G104) or
screw (318) (see item 3.3)
4
Leaks
-Sealing parts worn or damaged.
-Some part cracked or worn into small.
-Replace with the new one.
-Replace with the new one.
5
The fork descends
without the release
valve worked.
-The impurities in the oil cause the
release valve to be unable to close
tight.
-Some parts of hydraulic system is
cracked or bored.
-Air has come into the oil.
-Sealing parts worn or damaged.
-The adjusting nut (G104) or screw
(318) is not in the correct position.
-Replace with new oil.
-Inspect and replace the
parts.
-Banish the air. (See item
4.2)
-Replace with the new one.
-Adjusting the nut (G104) or
screw (318). (See item 3.2)
NOTE: DO NOT ATTEMP TO REPAIR THE PALLET TRUCK UNLESS YOU ARE TRAINED
AND AUTHORIZED TO DO SO.

No.
Mobile No.
Description
Qty.
G101
18E101
Release Rod
1
G102
18E102
Chain
1
G103
18E103
Adjusting Bolt
1
G104
18E104
Adjusting Nut
1
G105
18E105
Axle with Hole
1
G106
18E106
Elastic Pin
2
G107
18E107
Bushing
2
G108
18E108
Roller Pin
1
G109
18E109
Pressure Roller
1
G109A
18E109A
Bushing
1
G110
12G110
Draw-bar
1
G111
18E111
Stop Rubber
1
G112
18E112
Elastic Pin
1
G113
18E113
Blade Spring
1
G114
18E114
Spring
1
G115
18E115
Elastic Pin
1
G116
18E116
Elastic Pin
1
G117
18E117
Control Handle
1
G118
18E118
Roller
1
G119
18E119
Elastic Pin
1
G120
12G120
Pin
1
G121
18E121
Pull Board
1

Fork Frame Unit

No.
Mobile No.
Description
Qty.
G201L
18G201L
Fork Frame
1
G202
18G202
Elastic Pin
1
G203L
18G203L
Rock - Arm
1
G204
18G204
Bushing
2
G205
18G205
Shaft
2
G206
18G206
Grease Cup
2
G208
18G208
Retaining Ring
2
G209
18G209
Joint
2
G210
18G210
Pin
2
G211
18G211
Nut
2
G212L
18G212L
Pushing Rod
2
G213
18G213
Retaining Ring
2
G214L
18G214L
Long Shaft
1
G215L
18G215L
Elastic Pin
2
G216L
18G216L
Shaft
2
G217L
18G217L
Washer
4
G218L
18G218L
Shaft
2
G219L
18G219L
Frame of Roller
2
G220L
18G220L
Steel Roller (Standard)
4
G220LP
18G220LP
Polyurethane Roller
(Optional)
4
G221L
18G221L
Bearing
8
G222L
18G222L
Washer
8
G223L
18G223L
Axle for Roller
4
G224L
18G224L
Linking Plate
4
G225L
18G225L
Elastic Pin
8
G226L
18G226L
Elastic Pin
2
G228
18G228
Grease Cup
1
G229
18G229
Washer
2 / 1

Hydraulic Pump Unit

Hydraulic Pump Unit
No.
Mobile No.
Description
Quantity
Remark
301
18E301
Spring Cap
1
302
18E302
Spring
1
303
18E303
Pump Piston
1
304
18E304
Dust Ring
1
305
18E305
Seal
1
306
18E306
Dust Cover
2
307
18E307
Locking Ring
2
308
18E308
Washer
2
309
18E309
Bearing
4
310
18E310P-1
Loading Wheel
2
311
18E311
Elastic Pin
1
312
18E312
Elastic Pin
2
313
18E313
Thrust Plate
1
314
18E314
Retaining Ring
1
315
18E315
Bearing
1
316
18E316
Shaft of loading Wheel
1
317
18E317
Nut
1
318
18E318
Screw
1
319
18E319
Lever Plate
1
320
18E320
Elastic Pin
1
321
18E321
Valve Cartridge
1
322SL
18E322SL
Pump Body
1
For ECO MINI Only
323
18E323Y
Seal Washer
1
324
18E324Y
Screw Plug
1
325
18E325
Seal
1
326
18E326
O –Ring
1
327
18E327
Dust Ring
1
328
18E328
Piston Rod
1
329
18E329
Steel Ball
1
330
18E330Y
Screw Plug
1
331
18E331Y
O - Ring
1
332
18E332Y
Bolt
1
333
18E333Y
Spring
1
334
18E334Y
Spindle of Safety Valve
1
335
18E335
Grease Cup
1
336
18E336
Cylinder
1
337
18E337
Cover of Bearing
1