Moeller MFD-CP4 User manual

Moeller GmbH
Industrieautomation
Hein-Moeller-Straße 7–11
D-53115 Bonn
E-Mail: [e-mail]
Internet: www.moeller.net
© 2002 by Moeller GmbH
Subject to alteration
AWB2528-1548GB Doku/Doku/Eb 10/04
Printed in the Federal Republic of Germany (xx/xx)
Article No.: 262671
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Industrial AutomationBuilding Automation Systems
User Manual
10/04 AWB2528-1548GB
MFD-CP4
Power supply/
Communication module
A
Rückenbreite 10 – 20 mm

All brand and product names are trademarks or registered
trademarks of the owner concerned.
1st published 2004, edition date 10/04
© Moeller GmbH, 53105 Bonn
Authors: Dieter Bauerfeind, Jörg Mattke
Editor: Thomas Kracht
Translator: Terence Osborn
All rights reserved, including those of the translation.
No part of this manual may be reproduced in any form
(printed, photocopy, microfilm or any other process) or
processed, duplicated or distributed by means of electronic
systems without written permission of Moeller GmbH, Bonn.
Rückenbreite festlegen! (1 Blatt = 0,106 mm)

I
Before commencing the installation
• Disconnect the power supply of the device.
• Ensure that devices cannot be accidentally
restarted.
• Verify isolation from the supply.
• Earth and short circuit.
• Cover or enclose neighbouring units that
are live.
• Follow the engineering instructions (AWA)
of the device concerned.
• Only suitably qualified personnel in
accordance with EN 50110-1/-2
(VDE 0105 Part 100) may work on this
device/system.
• Before installation and before touching
the device ensure that you are free of
electrostatic charge.
• The functional earth (FE) must be
connected to the protective earth (PE) or
to the potential equalisation. The system
installer is responsible for implementing
this connection.
• Connecting cables and signal lines should
be installed so that inductive or capacitive
interference does not impair the
automation functions.
• Install automation devices and related
operating elements in such a way that they
are well protected against unintentional
operation.
• Suitable safety hardware and software
measures should be implemented for the
I/O interface so that a line or wire breakage
on the signal side does not result in
undefined states in the automation
devices.
• Ensure a reliable electrical isolation of the
low voltage for the 24 volt supply. Only
use power supply units complying with
IEC 60364-4-41 (VDE 0100 Part 410) or
HD 384.4.41 S2.
• Deviations of the mains voltage from the
rated value must not exceed the tolerance
limits given in the specifications, otherwise
this may cause malfunction and dangerous
operation.
•Emergencystopdevices complying with
IEC/EN 60204-1 must be effective in all
operating modes of the automation
devices. Unlatching the emergency-stop
devices must not cause restart.
• Devices that are designed for mounting in
housings or control cabinets must only be
operated and controlled after they have
been installed with the housing closed.
Desktop or portable units must only be
operated and controlled in enclosed
housings.
Moeller GmbH Safety instructions
Warning!
Dangerous electrical voltage!

II
• Measures should be taken to ensure the
proper restart of programs interrupted
after a voltage dip or failure. This should
not cause dangerous operating states even
for a short time. If necessary, emergency-
stop devices should be implemented.
• Wherever faults in the automation system
may cause damage to persons or property,
external measures must be implemented to
ensure a safe operating state in the event
of a fault or malfunction (for example, by
means of separate limit switches,
mechanical interlocks etc.).

1
10/04 AWB2528-1548GB
About This Manual 3
Explanation of terms 3
Other manuals 4
Writing conventions 4
1 About the Display/Operator System 5
Target readership 5
Proper use 5
Overview 6
– Display/operator system at a glance 8
Type references 9
Operating principles 10
Main menu 11
2 Installation 13
Mounting 13
– Fitting the protective membrane 14
– Mounting the protective cover 16
– Mounting the display/operator unit
(front mounting) 19
– Removing the display/operator unit
(front mounting) 21
– Mounting the power supply/communication
module 22
– Removing the power supply/communication
module 23
Terminals 23
–Terminals 23
– Connecting the power supply 24
– Connecting the connection cable 25
Contents

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3 Commissioning 29
Switching on 29
Initial Commissioning 30
4Use 31
Point-to-point connection 31
Net operation 32
Connection faulty 33
Graphic mode on the remotely operated device 33
5 Settings 35
Station selection 35
Setting the menu language 36
Changing the lighting 37
Changing the contrast 38
6 Appendix 39
Dimensions 39
– MFD-80.. display/operator unit 39
Technical data 40
– General ambient conditions 40
– MFD-80.. display/operator unit 42
– MFD-XM-80 protective membrane 44
– MFD-80-XS protective cover 44
– MFD-CP4 power supply/communication
module 45
Index 47

3
10/04 AWB2528-1548GB
About This Manual
This manual describes the installation, commissioning and
possible settings on the display/operator system.
Explanation of terms The display/operator system described here consists of the
MFD-CP4 power supply/communication module, the
MFD-80.. display/operator unit and an MFD-CP4-...-CAB
connection cable for the easy basic units.
If the display/operator system is connected with an easy
basic unit it, can be used to read the text and status display
of the basic unit or operate the basic unit remotely via the
keypad.
The following tables shows the individual components of the
display/operator system with their type designations.
Components that can be ordered are indicated by a grey
background.
Table 1: Components of the display/operator system with type
designation and possible order combinations
Display/
operator unit
Power supply unit/
communication
module
Connection cable to
easy basic unit
MFD-80
MFD-80-B
MFD-CP4
MFD-CP4-500-CAB5/
MFD-CP4-800-CAB5
MFD-CP4-500 or MFD-CP4-800

About This Manual
4
10/04 AWB2528-1548GB
Other manuals The MFD-CP4 can be connected to easy500, easy700,
easy800 or MFD-CP8... basic units.
These easy basic units are described in separate manuals
(AWBs):
• easy500/700 (AWB2528-1508GB)
• easy800 (AWB2528-1423GB)
• MFD-Titan, multi-function display (AWB2528-1480GB).
All manuals can be downloaded as PDF files from the
Internet. To find the manual quickly, enter the
documentation number at http://www.moeller.net/support.
Writing conventions Symbols used in this manual have the following meanings:
XIndicates actions to be taken.
For greater clarity, the name of the current chapter is shown
in the header of the left-hand page and the name of the
current section in the header of the right-hand page. This
does not apply to pages at the start of a chapter and empty
pages at the end of a chapter.
hAttention!
Warns of the possibility of slight damage.
iCaution!
Warns of the possibility of serious damage and slight
injury.
jWarning!
Warns of the possibility of substantial damage, serious
injury or death.
hIndicates interesting tips and additional information

5
10/04 AWB2528-1548GB
1 About the Display/Operator
System
Target readership The MFD-CP4 must only be installed and connected up by
trained electricians or persons familiar with the installation
of electrical equipment.
A specialist knowledge of electrical engineering is needed
for commissioning. When controlling active components
such as motors or pressure cylinders, parts of the system can
be damaged and persons put at risk if the MFD-CP4 is
connected or programmed incorrectly.
Proper use The MFD-CP4 must be properly installed before use.
• The MFD-80/MFD-80-B display and operator unit is
protected to IP65 and does not normally require any
special housing protection.
• The rear of the MFD-CP4 unit is designed as a mounting
unit and must be installed in an enclosure, control cabinet
or a service distribution board.
• The installation must comply with regulations for
electromagnetic compatibility (EMC).
• The power up of the MFD-CP4 must not cause any hazards
arising from activated devices, such as unexpected motor
startups or power ups.

About the Display/Operator
System
6
10/04 AWB2528-1548GB
Overview The display/operator system can be connected with easy500,
easy700, easy800 or MFD-CP8... basic units to implement
the following tasks:
• Display on the MFD-CP4 of the status or text display of the
connected basic unit.
• Remote operation of the connected basic unit via the
MFD-CP4 keypad.
The devices can be linked together easily via the serial
interface.
If the display/operator system is connected to an easy basic
unit in the EASY-NET network, it is also possible to operate
any other device in the EASY-NET via the display/operator
unit and display its status, regardless of the device in the
EASY-NET to which the display/operator system is
connected.
Legend for figure 1:
aeasy500 basic units
beasy700 basic units
cMFD80-B/MFD-80 multi-function display
dPower supply/communication module with MFD-CP4-500
(above) or MFD-CP4-800 (below) connection cable
eeasy800 basic units

Proper use
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10/04 AWB2528-1548GB
Figure 1: System overview ( Legend apage 6)
DEL
OK
ALT
ESC
ab
c
d
e
c
d

About the Display/Operator
System
8
10/04 AWB2528-1548GB
Display/operator system at a glance
The display/operator system consists of the power supply
unit/communication module and the display/operator unit
Display and operator unit
Figure 2: Display/operator unit
aDEL button
bGraphic display
cALT button
dLEDs for signalling
eMode button
fRight, down cursor buttons
gOK button
hLeft, up cursor buttons
iESC button
a
d
b
iefg h
c

Type references
9
10/04 AWB2528-1548GB
Power supply/communication module
Figure 3: Power supply/communication module
aPower supply
bSerial interface for point-to-point connection
Type references
a
b
MFD - CP4 - XXX
Supplied
connection cable for interface (optional)
500 = MFD-CP4-500-CAB5
800 = MFD-CP4-800-CAB5
CP4 = Power supply/
CPU rating 4
Multi-function display

About the Display/Operator
System
10
10/04 AWB2528-1548GB
Operating principles The buttons of the display/operator unit have the following
functions:
Go to next menu level
Select menu item
Activate, modify, save your entry
Return to last menu level
Cancel your entry since the last OK
Í Ú
ú í
Change menu item
Change value
Change place
Toggle between Terminal mode and main menu.
OK
ESC
*

Type references
11
10/04 AWB2528-1548GB
Main menu Status display
Connection
establishment
in progress...
**
I .2..5.......
NT1 P-
MO 08:00
Q..34.... RUN Text display
Status or text display of the
connected device
Main menu
Current
selection
flashes in
the
MFD-CP4
menu
Cursor
Í Ú
Cursor
Í Ú
Cursor
Í Ú
COM...
MENU LANGUAGE...
LIGHTING: 60%
CONTRAST: +2
OK
ESC
STATION ID: 0
BAUDRATE: 9600B
COM...
MENU LANGUAGE...
LIGHTING: 60%
CONTRAST: +2
OK
ESC
ENGLISH a
DEUTSCH
FRANCAIS
ESPANOL b
ITALIANO
PORTUGUES
NEDERLANDS
SVENSKA
POLSKI
TÜRKCE
MAGYAR
CESKY
RUSSKIJ
COM...
MENU LANGUAGE...
LIGHTING: 60%
CONTRAST: +2
a
page
12
COM...
MENU LANGUAGE...
LIGHTING: 60%
CONTRAST: +2
a
page
12

12
10/04 AWB2528-1548GB
Setting values
Special function
Selection mode:
Black rectangle flashing or Entry mode: Number flashing
Press OK to toggle between Selection and Entry modes.
Press OK or ESC to move from Entry mode to Selection mode of the main menu
Í Ú Change value
The result of the value change is immediately visible
COM...
MENU LANGUAGE...
LIGHTING 60%
CONTRAST: +2
OK
OK
ESC
COM...
MENU LANGUAGE...
LIGHTING: 60%
CONTRAST: +2
COM...
MENU LANGUAGE...
LIGHTING: 60%
CONTRAST: +2
+If the remotely operated device is an
MFD device in graphic mode, this
button combination can be used to
close the graphic mode on this device.
The “*” button on the remotely
operated MFD device has the same
local function when pressed.
ALT
ESC

13
10/04 AWB2528-1548GB
2 Installation
The MFD-CP4 must only be installed and connected up by
trained electricians or a person familiar with the installation
of electrical equipment.
The MFD-CP4 is installed in the following order:
• Mounting,
• Connecting the serial interface,
• Connecting the power supply.
Mounting Install the display/operator unit in the front of a control
cabinet, a service distribution board, operator panel or in an
enclosure. You can protect the display/operator unit with a
protective membrane or cover, depending on the
environment in which it is to be used. This must be fitted
before the MFD-CP4 is mounted and is therefore described
in the next section.
The MFD-CP4 power supply/communication module must be
mounted in such a way that all the terminals are protected
against direct contact, liquids and dust during operation.
For sufficient heat circulation around the device, the rear of
the MFD-CP4 and the terminals must have a clearance of at
least 3 cm from the wall or adjacent devices.

Installation
14
10/04 AWB2528-1548GB
Figure 4: Minimum clearance to MFD-CP4
Fitting the protective membrane
For special applications such as in the food industry, the
operator unit must be protected against the ingress of dust,
liquids etc. In this case fit the protective membrane over the
display/operator unit.
30
30
30
hFit the protective membrane before mounting the display/
operator unit.

Mounting
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10/04 AWB2528-1548GB
Figure 5: Fitting the protective membrane
aProtective membrane
bDisplay and operator unit
a
b
Caution!
Ensure that the membrane fits snugly in the groove of the
display/operator unit.
Otherwise a proper seal cannot be guaranteed and
particles may enter underneath the membrane. This may
cause malfunctions in the keypad.
In food industry applications, there is the risk of bacteria
building up underneath the membrane.

Installation
16
10/04 AWB2528-1548GB
Figure 6: Correct position of the protective membrane
Mounting the protective cover
The protective cover is provided for using the device in
aggressive environments. This protects the display and the
operator unit against mechanical damage or destruction.
Protection to IP 65 is maintained.
The protective cover can be opened so that the operator
buttons can be used.
The protective cover can be closed with a sealing facility to
provide protection against unauthorised operation.
hIf the protective membrane has to be replaced, the display/
operator unit has to be removed. Replace the membrane
and refit the device.
hFit the protective cover before mounting the display/
operator unit.