molex 63827-2970 User manual

Hand Tool for Appli-Mate RAST2.5, RAST Signal, and R-Power Connectors
Doc No: ATS-6382729HM Release Date: 05-15-14 UNCONTROLLED COPY Page 1 of 11
Revision: B Revision Date: 07-15-16
Application Tooling
Specification Sheet
Modular Crimp Head
Order No. 63827-2970
Hand Crimp Tool
Order No. 63827-2900
FEATURES
A full cycle ratcheting hand tool ensures complete crimps
Ergonomically designed soft handles
Wire gripping comb holds wires in place before termination
Easy handling due to outstanding force ratio
Modular Crimp Head is removable and can be used in the Air Powered Tool Order No.63816-0100,
accompanied by Air Powered Crimp Adapter (Order No. 63816-0700)
Modular Crimp Head can also be used in the Battery Powered Tool Order No.63816-0200 (110 V) or 63816-
0250 (220 V), accompanied by Battery Powered Crimp Adapter (Order No. 63816-0600)
SCOPE
Products: Appli-Mate RAST2.5, RAST Signal, and R-Power connectors.
Connector Series
Connector Order No.
Wire Size
Insulation Diameter
mm²
mm
In.
RAST2.5
See table below
0.22 –0.38
1.60 max
0.063 max
RAST Signal
See table below
0.22 –0.38
1.60 max
0.063 max
R-Power
See table below
0.38 –0.50
2.20 max
0.087 max
Customer to cut off connector from molded chain
Contact Molex about approved AWG wires for these products
Connector Series
Assembly Order Number
RAST2.5
90871
90871-0001
90871-0002
90871-0013
90871-0014
90871-0015
90871-0016
90871-0017
90871-0018
90871-0019
90871-0020
90871-0021
90871-0022
90871-0024
90871-0034
90871-0041
90871-0042
90871-0044
90871-0251
90871-0252
90871-0253
90871-0501
90871-0502
90871-0503
90871-0504
90871-0505
90871-0506
90871-0507
90871-0508
90871-0509
90871-0530
90871-0538
90871-0539
90871-0540
90871-0541
90871-0542
90871-0751
90871-0752
90871-0677
90871-0678
90871-0679
90871-0755
90871-1001
90871-1002
90871-1003
90871-1004
90871-1005
90871-1006
90871-1007
90871-1008
90871-1009
90871-1251
90871-1501
90871-1502
90871-1503
90871-1504
90871-1505
90871-1506
90871-1507
90871-1508
90871-1509
90871-1510
90871-1511
90871-1512
90871-1513
90871-1514
90871-1515
90871-1516
90871-1517
90871-1518
90871-1519
90871-1520
90871-1521
90871-1522
90871-1523
90871-1524
90871-1525
90871-1526
90871-1527
90871-1528
90871-1529
90871-1751
90871-1752
90871-1753
90871-2001
90871-2002
90871-2004
90871-2005
90871-2006
90871-2007
90871-2008
90871-2009
90871-2251
90871-2253
90871-2501
90871-2502
90871-2503
90871-2504
90871-2505
90871-2506
90871-2507
90871-2508
90871-2509
90871-2751
90871-2752
90871-2753
90871-3001
90871-3002
90871-3003
90871-3004
90871-3251
90871-3256
90871-3501
90871-3502
90871-3503
90871-3751
90871-3752
90871-3753
90871-4001
90871-4002
90871-4251
90871-4501
90871-4751
90871-5001
90871-5002
90871-5003
90871-5004
90871-5005
90871-5501
90871-5751
90871-6001
90871-6002
90871-6251
90871-6501
90871-7001
90871-7501
90871-8001
90871-8501
90871-8751
RAST2.5
90872-0002
90872-0003
90872-0004
90872-0005
90872-0006
90872-0007
90872-0008
90872-0009
90872
90872-0010
90872-0011
90872-0012
90872-0013
90872-0014
90872-0015
90872-0016
90872-0017
TYPE 4A

Hand Tool for Appli-Mate RAST2.5, RAST Signal, and R-Power Connectors
Doc No: ATS-6382729HM Release Date: 05-15-14 UNCONTROLLED COPY Page 2 of 11
Revision: B Revision Date: 07-15-16
Connector Series
Assembly Order Number
90872-0018
90872-0019
90872-0020
90872-0021
90872-0022
90872-0023
90872-0024
90872-0351
RAST2.5
90872
90872-0352
90872-0353
90872-0354
90872-0501
90872-1001
90872-1002
90872-1003
90872-1004
90872-1005
90872-1007
90872-1008
90872-1009
90872-1010
90872-1011
90872-1501
90872-2001
90872-2002
90872-2003
90872-2004
90872-2005
90872-2006
90872-2007
90872-2008
90872-2009
90872-2010
90872-2011
90872-3001
90872-4001
90872-5001
90872-5002
90872-6001
RAST2.5
91491
91491-0002
91491-0003
91491-0004
91491-0005
91491-0006
91491-0007
914910008
914910009
91491-0010
91491-0011
91491-0012
91491-0013
91491-0014
91491-0015
91491-0016
91491-0017
91491-0018
91491-0022
91491-0023
91491-0042
91491-0043
91491-0044
91491-0045
91491-0046
91491-0047
91491-0048
91491-0049
91491-0050
91491-0051
91491-0052
91491-0053
91491-0054
91491-0055
91491-0056
91491-0057
91491-0058
91491-0062
91491-0063
91491-0104
91491-0143
91491-0144
91491-0203
91491-0208
91491-0210
91491-0215
91491-0243
91491-0248
91491-0250
91491-0255
91491-0263
91491-0304
91491-0305
91491-0310
91491-0344
91491-0345
91491-0350
91491-0405
91491-0412
91491-0445
91491-0452
91491-0506
91491-0509
91491-0511
91491-0546
91491-0549
91491-0551
91491-0607
91491-0611
91491-0612
91491-0647
91491-0651
91491-0652
91491-0708
91491-0748
91491-0809
91491-0849
91491-0852
91491-0910
91491-0950
91491-1011
91491-1051
91491-1112
91491-1152
91491-1213
91491-1253
91491-1314
91491-1354
91491-1415
91491-1455
91491-1516
91491-1556
91491-1617
91491-1657
91491-1718
91491-1758
91491-2048
RAST2.5
91716
91716-0001
91716-0002
91716-0013
91716-0014
91716-0015
91716-0016
91716-0017
91716-0018
91716-0019
91716-0020
91716-0021
91716-0022
91716-0023
91716-0024
91716-0034
91716-0041
91716-0042
91716-0043
91716-0044
91716-0045
91716-0046
91716-0501
91716-0502
91716-0503
91716-0504
91716-0505
91716-0506
91716-0507
91716-0530
91716-0538
91716-0539
91716-0540
91716-0541
91716-0542
91716-0543
91716-0544
91716-0545
91716-0546
91716-0677
91716-0678
91716-0679
91716-1001
91716-1002
91716-1003
91716-1004
91716-1005
91716-1006
91716-1007
91716-1008
91716-1009
91716-1010
91716-1011
91716-1012
91716-1013
91716-1014
91716-1015
91716-1501
91716-1502
91716-1503
91716-1504
91716-1505
91716-1506
91716-1507
91716-1509
91716-1510
91716-1511
91716-1512
91716-1513
91716-1514
91716-1515
91716-1516
91716-1517
91716-1518
91716-1519
91716-1520
91716-1521
91716-1522
91716-1523
91716-1524
91716-1525
91716-1526
91716-1527
91716-1528
91716-1529
91716-1531
91716-1532
91716-1534
91716-1535
91716-1536
91716-1537
91716-2001
91716-2002
91716-2004
91716-2005
91716-2006
91716-2007
91716-2008
91716-2009
91716-2010
91716-2011
91716-2012
91716-2013
91716-2014
91716-2015
91716-2016
91716-2017
91716-2018
91716-2019
91716-2501
91716-2502
91716-2503
91716-2504
91716-2505
91716-2506
91716-2507
91716-2508
91716-2509
91716-2510
91716-2511
91716-2512
91716-2513
91716-2514
91716-3001
91716-3002
91716-3003
91716-3004
91716-3005
91716-3006
91716-3007
91716-3008
91716-3009
91716-3501
91716-3502
91716-3503
91716-3504
91716-4001
91716-4501
91716-4502
91716-4503
91716-4504
91716-4505
91716-5001
91716-5002
91716-5003
91716-5501
91716-6001
91716-6002
91716-6501
91716-7001
91716-7501
91716-8001
91716-8501
RAST2.5
91717
91717-0002
91717-0003
91717-0004
91717-0005
91717-0006
91717-0007
91717-0008
91717-0009
91717-0010
91717-0011
91717-0012
91717-0013
91717-0014
91717-0015
91717-0016
91717-0017
91717-0018
91717-0019
91717-0020
91717-0021
91717-0022
91717-0023
91717-0024
91717-0025
91717-0026
91717-0027
91717-0028
91717-0029
91717-0030
91717-0031
91717-0032
91717-0033
91717-0035
91717-0036
91717-0037
91717-0038
91717-0039
91717-0040
91717-0351
91717-1001
91717-1002
91717-1003
91717-1004
91717-1005
91717-1007
91717-1008
91717-1009
91717-1010
91717-1011
91717-2001
91717-2002
91717-2003
91717-2004
91717-2005
91717-2006
91717-3001
91717-3002
91717-4001
91717-4002
91717-5001
91717-6001
91717-7001
91717-8001
RAST2.5
91780
91780-0002
91780-0003
91780-0004
91780-0005
91780-0006
91780-0007
91780-0008
91780-0009
91780-0501
91780-0502
91780-0503
91780-0504
91780-0505
91780-0506
91780-0507
91780-0508
91780-0509
91780-0510
91780-0511
91780-0512
91780-1001
91780-1002
91780-1003
91780-1004
91780-1005
91780-1006
91780-1007
91780-1008
91780-1009
91780-1010
91780-1011
91780-1012
91780-1501
91780-1502
91780-1503
91780-1504
91780-1505
91780-1506
91780-1507
91780-1508
91780-1509
91780-2001
91780-2002
91780-2003
91780-2004
91780-2005
91780-2501
91780-2502
91780-2503
91780-2504
91780-2505
91780-2506
91780-2507
91780-2508
91780-2509
91780-3001
91780-3003
91780-3004
91780-3005
91780-3006
91780-3007
91780-3008
91780-3426
91780-3501
RAST2.5
91780
91780-3502
91780-3503
91780-3504
91780-3505
91780-4001
91780-4002
91780-4501
91780-4502
91780-4503
91780-4504
91780-4505
91780-4506
91780-5001
91780-5501
91780-6001
91780-6426

Hand Tool for Appli-Mate RAST2.5, RAST Signal, and R-Power Connectors
Doc No: ATS-6382729HM Release Date: 05-15-14 UNCONTROLLED COPY Page 3 of 11
Revision: B Revision Date: 07-15-16
Connector Series
Assembly Order Number
91780-6501
91780-7001
91780-7002
91780-7501
91780-8001
91780-8501
91780-9001
91780-9002
RAST2.5
91780-9003
91780-9004
91780-9005
91780-9006
91780-9007
91780-9008
91780-9009
91780-9010
91780
91780-9011
91780-9012
91780-9013
91780-9014
91780-9015
RAST2.5 92332
92332-0043
92332-0045
92332-2048
92332-2148
RAST Signal
92336
92336-0001
92336-0002
92336-0013
92336-0014
92336-0015
92336-0016
92336-0017
92336-0018
92336-0019
92336-0020
92336-0021
92336-0022
92336-0023
92336-0024
92336-0041
92336-0042
92336-0043
92336-0044
92336-0045
92336-0046
92336-0501
92336-0502
92336-0503
92336-0504
92336-0505
92336-0506
92336-0507
92336-0530
92336-0538
92336-0539
92336-0540
92336-0541
92336-0542
92336-0543
92336-0544
92336-0545
92336-0546
92336-0677
92336-0678
92336-0679
92336-1001
92336-1002
92336-1003
92336-1004
92336-1005
92336-1006
92336-1007
92336-1008
92336-1009
92336-1010
92336-1011
92336-1012
92336-1013
92336-1014
92336-1015
92336-1501
92336-1502
92336-1503
92336-1504
92336-1505
92336-1506
92336-1507
92336-1508
92336-1509
92336-1510
92336-1511
92336-1512
92336-1513
92336-1514
92336-1515
92336-1516
92336-1517
92336-1518
92336-1519
92336-1520
92336-1521
92336-1522
92336-1523
92336-1524
92336-1525
92336-1526
92336-1527
92336-1528
92336-1529
92336-1530
92336-1531
92336-1532
92336-1534
92336-1535
92336-1536
92336-1537
92336-2001
92336-2002
92336-2004
92336-2005
92336-2006
92336-2007
92336-2008
92336-2009
92336-2010
92336-2011
92336-2012
92336-2013
92336-2014
92336-2015
92336-2016
92336-2017
92336-2018
92336-2019
92336-2501
92336-2502
92336-2503
92336-2504
92336-2505
92336-2506
92336-2507
92336-2508
92336-2509
92336-2510
92336-2511
92336-2512
92336-2513
92336-2514
92336-3001
92336-3002
92336-3003
92336-3004
92336-3005
92336-3006
92336-3007
92336-3008
92336-3009
92336-3501
92336-3502
92336-3503
92336-3504
92336-4001
92336-4501
92336-4502
92336-4503
92336-4504
92336-4505
92336-5001
92336-5002
92336-5003
92336-5501
92336-6001
92336-6002
92336-6501
92336-7001
92336-7501
92336-8001
92336-8501
RAST Signal
92338
92338-0002
92338-0003
92338-0004
92338-0005
92338-0006
92338-0007
92338-0008
92338-0009
92338-0010
92338-0011
92338-0012
92338-0013
92338-0014
92338-0015
92338-0016
92338-0017
92338-0018
92338-0019
92338-0020
92338-0021
92338-0022
92338-0023
92338-0024
92338-0025
92338-0026
92338-0027
92338-0028
92338-0029
92338-0030
92338-0031
92338-0032
92338-0033
92338-0035
92338-0036
92338-0037
92338-0038
92338-0039
92338-0040
92338-0041
92338-0042
92338-0043
92338-0044
92338-0351
92338-1001
92338-1002
92338-1003
92338-1004
92338-1005
92338-1007
92338-1008
92338-1009
92338-1010
92338-1011
92338-1012
92338-1013
92338-2001
92338-2002
92338-2003
92338-2004
92338-2005
92338-2006
92338-2007
92338-3001
92338-3002
92338-3003
92338-4001
92338-4002
92338-4008
92338-5001
92338-5002
92338-6001
92338-6002
92338-7001
RAST Signal
92339
92339-0001
92339-0002
92339-0003
92339-0004
92339-0005
92339-0006
92339-0007
92339-0008
92339-0009
92339-0010
92339-0011
92339-0013
92339-0014
92339-0501
92339-0502
92339-0503
92339-0504
92339-0505
92339-0506
92339-0507
92339-0508
92339-0509
92339-0510
92339-0511
92339-1001
92339-1002
92339-1003
92339-1004
92339-1005
92339-1006
92339-1501
92339-1502
92339-1503
92339-1504
92339-1505
92339-1506
92339-1507
92339-1508
92339-1509
92339-2001
92339-2002
92339-2003
92339-2004
92339-2005
92339-2501
92339-2502
92339-2503
92339-2504
92339-2505
92339-2506
92339-2507
92339-2508
92339-3001
92339-3003
92339-3004
92339-3005
92339-3006
92339-3007
92339-3008
92339-3009
92339-3010
92339-3426
92339-3501
92339-3502
92339-3503
92339-3504
92339-3505
92339-4001
92339-4501
92339-4502
92339-4503
92339-4504
92339-4505
92339-4506
92339-5001
92339-5501
92339-6001
92339-6426
92339-6501
92339-7001
92339-7002
92339-7501
92339-8001
92339-8501
92339-9001
92339-9002
92339-9003
92339-9004
92339-9005
92339-9006
92339-9007
92339-9008
92339-9009
92339-9010
92339-9011
92339-9013
92339-9014
93037-0001
93037-0003
93037-0004
93037-0005
93037-0006
93037-0007
93037-0251
93037-0252
93037-0253
93037-0254
93037-0255
93037-0256
93037-0257
93037-0258
93037-0259
93037-0260
93037-0261
93037-0262
93037-0301
93037-0302
93037-0303
93037-0501
93037-0502
93037-0503
RAST2.5
93037-0751
93037-0752
93037-0753
93037-0754
93037-0755
93037-0756
93037-0757
93037-0758
93037
93037-0759
93037-1001
93037-1002
93037-1003
93037-1251
93037-1252
93037-1253
93037-1501
93037-1502
93037-1503
93037-1504
93037-1505
93037-1506
93037-1507
93037-1508
93037-1509
93037-1751
93037-2001
93037-2002
93037-2003
93037-2004
93037-2005
93037-2501
93037-2502
RAST2.5
93037-2751
93037-2752
93037-3001
93037-3002
93037-3003
93037-3501
93037-3502
93037-4001

Hand Tool for Appli-Mate RAST2.5, RAST Signal, and R-Power Connectors
Doc No: ATS-6382729HM Release Date: 05-15-14 UNCONTROLLED COPY Page 4 of 11
Revision: B Revision Date: 07-15-16
Connector Series
Assembly Order Number
93037
93037-4251
93037-4501
93037-5001
93037-5002
93037-5003
93037-5004
93037-5251
RAST2.5
93039
93039-0001
93039-0002
93039-0003
93039-0004
93039-0251
93039-0252
93039-0253
93039-0254
93039-0255
93039-0256
93039-1001
93039-2001
93039-2002
93039-3001
93039-4001
93039-5001
RAST2.5
93050
93050-0001
93050-0003
93050-0005
93050-0006
93050-0007
93050-0008
93050-0009
93050-0011
93050-0012
93050-0013
93050-0014
93050-0016
93050-0017
93050-0018
93050-0019
93050-0020
93050-0021
93050-0022
93050-0023
93050-0024
93050-0025
93050-0026
93050-0027
93050-0028
93050-0029
93050-0030
93050-0031
93050-0032
93050-0033
93050-0034
93050-0035
93050-0036
93050-0037
93050-0038
93050-0039
93050-0040
93050-0041
93050-0042
93050-0043
93050-0044
93050-0045
93050-0046
93050-0047
93050-0048
93050-0049
93050-0050
93050-0051
93050-0052
93050-0053
93050-0054
93050-0055
93050-0056
93050-0057
93050-0058
93050-0059
93050-0060
93050-0151
93050-0152
93050-0153
93050-0154
93050-0251
93050-0252
93050-0253
93050-0301
93050-0302
93050-0351
93050-0352
93050-0354
93050-0401
93050-0402
93050-0499
93050-0501
93050-0502
93050-0503
93050-0504
93050-0505
93050-0506
93050-0507
93050-0508
93050-0509
93050-0510
93050-0511
93050-0512
93050-0514
93050-0515
93050-0516
93050-0517
93050-0518
93050-0519
93050-0520
93050-0521
93050-0522
93050-0523
93050-0524
93050-0525
93050-0526
93050-0527
93050-0528
93050-0529
93050-0530
93050-0532
93050-0533
93050-0534
93050-0535
93050-0536
93050-0537
93050-0540
93050-0542
93050-0543
93050-0544
93050-0545
93050-0546
93050-0547
93050-0548
93050-0550
93050-0551
93050-0552
93050-0553
93050-0554
93050-0751
93050-0752
93050-0753
93050-1001
93050-1002
93050-1003
93050-1004
93050-1005
93050-1006
93050-1007
93050-1008
93050-1009
93050-1010
93050-1011
93050-1012
93050-1013
93050-1014
93050-1015
93050-1016
93050-1017
93050-1018
93050-1019
93050-1020
93050-1021
93050-1022
93050-1023
93050-1024
93050-1025
93050-1026
93050-1027
93050-1028
93050-1029
93050-1030
93050-1031
93050-1032
93050-1033
93050-1034
93050-1035
93050-1042
93050-1043
93050-1045
93050-1046
93050-1047
93050-1048
93050-1049
93050-1050
93050-1051
93050-1052
93050-1053
93050-1054
93050-1055
93050-1056
93050-1501
93050-1502
93050-1503
93050-1504
93050-1505
93050-1506
93050-1507
93050-1508
93050-1509
93050-1510
93050-1511
93050-1512
93050-1513
93050-1514
93050-1515
93050-1516
93050-1517
93050-1518
93050-1520
93050-1521
93050-1522
93050-1523
93050-1524
93050-1525
93050-1526
93050-1527
93050-1528
93050-1529
93050-1530
93050-1531
93050-1532
93050-1533
93050-1534
93050-1535
93050-1536
93050-1538
93050-1539
93050-1540
93050-1541
93050-1542
93050-1543
93050-1544
93050-1545
93050-1546
93050-1547
93050-1548
93050-1549
93050-1550
93050-1551
93050-1552
93050-1553
93050-1554
93050-1555
93050-1556
93050-1557
93050-1558
93050-1559
93050-1560
93050-1561
93050-1562
93050-1563
93050-1564
93050-1565
93050-1566
93050-1567
93050-1568
93050-1569
93050-1570
93050-1571
93050-1575
93050-1576
93050-1577
93050-1578
93050-1579
93050-1580
93050-1581
93050-2001
93050-2002
93050-2003
93050-2004
93050-2005
93050-2006
93050-2007
93050-2008
93050-2009
93050-2010
93050-2011
93050-2012
93050-2013
93050-2015
93050-2016
93050-2017
93050-2018
93050-2019
93050-2020
93050-2021
93050-2022
93050-2023
93050-2024
93050-2025
93050-2026
93050-2033
93050-2034
93050-2035
93050-2036
93050-2037
93050-2038
93050-2039
93050-2040
93050-2041
93050-2042
93050-2501
93050-2502
93050-2503
93050-2504
93050-2505
93050-2506
93050-2507
93050-2508
93050-2509
93050-2510
93050-2511
93050-2512
93050-2513
93050-2515
93050-2516
93050-2517
93050-2518
93050-2519
93050-2520
93050-2521
93050-2522
93050-2524
93050-2525
93050-2710
93050-2751
93050-2752
93050-2753
93050-2754
93050-3001
93050-3002
93050-3003
93050-3004
93050-3005
93050-3006
93050-3007
93050-3008
93050-3009
93050-3010
93050-3011
93050-3012
93050-3013
93050-3019
93050-3021
93050-3022
93050-3023
93050-3024
93050-3501
93050-3502
9305-3503
93050-3504
93050-3505
93050-3506
93050-3507
93050-3508
93050-3509
93050-3510
93050-3511
93050-3512
93050-3513
93050-3514
93050-3516
93050-4001
93050-4002
93050-4003
93050-4004
93050-4005
93050-4006
93050-4007
93050-4008
93050-4009
93050-4012
93050-4014
93050-4016
93050-4501
93050-4502
93050-4503
93050-4504
93050-4505
93050-4506
93050-4509
93050-5001
93050-5002
93050-5003
93050-5004
93050-5501
93050-5502
93050-6001
93050-6002
93050-6501
93050-7001
93050-7501
93050-8001
93050-8501
93050-8502
93050-8503
93050-9001
93050-9002
93050-9003
93050-9004
93050-9005
93050-9006
93050-9007
93050-9008
RAST2.5
93051-0001
93051-0002
93051-0003
93051-0004
93051-0005
93051-0006
93051-0007
93051-0008
93051
93051-0012
93051-0013
93051-0014
93051-0015
93051-0017
93051-0018
93051-0019
93051-0020
93051-0021
93051-0024
93051-0025
93051-0026
93051-0027
93051-0028
93051-0029
93051-1001

Hand Tool for Appli-Mate RAST2.5, RAST Signal, and R-Power Connectors
Doc No: ATS-6382729HM Release Date: 05-15-14 UNCONTROLLED COPY Page 5 of 11
Revision: B Revision Date: 07-15-16
Connector Series
Assembly Order Number
RAST2.5
93051-1002
93051-1003
93051-1004
93051-1005
93051-1006
93051-1007
93051-1008
93051-2001
93051
93051-2002
93051-2003
93051-2004
93051-2005
93051-2006
93051-3001
93051-3002
93051-4001
93051-4002
93051-4003
93051-4004
93051-5001
93051-5002
R-Power
93270
93270-0001
93270-0002
93270-0003
93270-0004
93270-0005
93270-0006
93270-0007
93270-0008
93270-0009
93270-0010
93270-0011
93270-0012
93270-0013
93270-0014
93270-0015
93270-0016
93270-0017
93270-0018
93270-0019
93270-0020
93270-0021
93270-0022
93270-0023
93270-0024
93270-0025
93270-0034
93270-0035
93270-0501
93270-0502
93270-0503
93270-0504
93270-0505
93270-0506
93270-0507
93270-0508
93270-0509
93270-1001
93270-1002
93270-1003
93270-1004
93270-1005
93270-1006
93270-1007
93270-1008
93270-1009
93270-1010
93270-1011
93270-1012
93270-1013
93270-1014
93270-1015
93270-1016
93270-1017
93270-1030
93270-1501
93270-1502
93270-1503
93270-1504
93270-1505
93270-1506
93270-1507
93270-1508
93270-1513
93270-2001
93270-2002
93270-2003
93270-2004
93270-2005
93270-2006
93270-2007
93270-2008
93270-2009
93270-2010
93270-2011
93270-2501
93270-2502
93270-2503
93270-2506
93270-2507
93270-3001
93270-3002
93270-3003
93270-3004
93270-3005
93270-3006
93270-3501
93270-3502
93270-3503
93270-3504
93270-3505
93270-3506
93270-3507
93270-4001
93270-4002
93270-4003
93270-4004
93270-4005
93270-4006
93270-4007
93270-4012
93270-4501
93270-4502
93270-4503
93270-4504
93270-5001
93270-5002
93270-5003
93270-5004
93270-5005
93270-5006
93270-5012
93270-5013
93270-5501
93270-5502
93270-5503
93270-5504
93270-5505
93270-6001
93270-6002
93270-6501
93270-6502
93270-7001
93270-7002
93270-7003
93270-7501
93270-7502
93270-7503
93270-7504
93270-8001
93270-8501
R-Power
93280
93280-0001
93280-0002
93280-0003
93280-0004
93280-0005
93280-0006
93280-0007
93280-0008
93280-0009
93280-0010
93280-0011
93280-0012
93280-0013
93280-0014
93280-0015
93280-0016
93280-0024
93280-0025
93280-0501
93280-0502
93280-0503
93280-0504
93280-0505
93280-0506
93280-0507
93280-0508
93280-0509
93280-1001
93280-1002
93280-1003
93280-1004
93280-1005
93280-1006
93280-1007
93280-1008
93280-1009
93280-1010
93280-1011
93280-1012
93280-1013
93280-1014
93280-1015
93280-1016
93280-1017
93280-1025
93280-1501
93280-1502
93280-1503
93280-1504
93280-1505
93280-1506
93280-1507
93280-1508
93280-2001
93280-2002
93280-2003
93280-2004
93280-2005
93280-2006
93280-2007
93280-2008
93280-2009
93280-2010
93280-2011
93280-2501
93280-2502
93280-2503
93280-3001
93280-3002
93280-3003
93280-3004
93280-3005
93280-3006
93280-3501
93280-3502
93280-3503
93280-3504
93280-4001
93280-5001
93280-5002
93280-5003
93280-5004
93280-5005
93280-5006
93280-5501
93280-5502
93280-5503
93280-5504
93280-5505
93280-6001
93280-6002
93280-6501
93280-6502
93280-7001
93280-7002
93280-7003
93280-7501
93280-7502
93280-8001
93280-8501
RAST2.5
93334
93334-0001
93334-0002
93334-0003
93334-0004
93334-0005
93334-0006
93334-0007
93334-0008
93334-0009
93334-0010
93334-0011
93334-0012
93334-0013
93334-0014
93334-0015
93334-0016
93334-0017
93334-0018
93334-0019
93334-0020
93334-0021
93334-0022
93334-0023
93334-0024
93334-0025
93334-0026
93334-0027
93334-0028
93334-0029
93334-0030
93334-0031
93334-0032
93334-0033
93334-0034
93334-0035
93334-0036
93334-0037
93334-0038
93334-0039
93334-0040
93334-0501
93334-0502
93334-0503
93334-0504
93334-0505
93334-0506
93334-0507
93334-0508
93334-0509
93334-0510
93334-0511
93334-0512
93334-0513
93334-0514
93334-0515
93334-0516
93334-0517
93334-0518
93334-0519
93334-0520
93334-0521
93334-0522
93334-0523
93334-0524
93334-0525
93334-0526
93334-0527
93334-0528
93334-0529
93334-0752
93334-0753
93334-1001
93334-1002
93334-1003
93334-1004
93334-1005
93334-1006
93334-1007
93334-1008
93334-1009
93334-1010
93334-1011
93334-1012
93334-1013
93334-1014
93334-1015
93334-1016
93334-1017
93334-1018
93334-1019
93334-1020
93334-1501
93334-1502
93334-1503
93334-1504
93334-1505
93334-1506
93334-1507
93334-1508
93334-1509
93334-1510
93334-1511
93334-1512
93334-1513
93334-1514
93334-1515
93334-1516
93334-1517
93334-1518
93334-1519
93334-1520
93334-1521
93334-1522
93334-1523
93334-1524
93334-1525
93334-1526
93334-1527
93334-1528
93334-1529
93334-1530
93334-1531
93334-1532
93334-1533
93334-1534
93334-1535
93334-1536
93334-1537
93334-1538
93334-1539
93334-2001
93334-2002
93334-2003
93334-2004
93334-2005
93334-2006
93334-2007
93334-2008
93334-2009
93334-2010
93334-2011
93334-2012
93334-2013
93334-2014
93334-2015
93334-2016
93334-2017
93334-2018
93334-2019
93334-2020
93334-2021
93334-2022
93334-2023
93334-2501
93334-2502
93334-2503
93334-2504
93334-2505
93334-2506
93334-2507
93334-2508
93334-2509
93334-2510
93334-2511
93334-2512
93334-2513
93334-2514
93334-2515
93334-2710
93334-2751
93334-2752
93334-2753
93334-2754
93334-3001
93334-3002
93334-3003

Hand Tool for Appli-Mate RAST2.5, RAST Signal, and R-Power Connectors
Doc No: ATS-6382729HM Release Date: 05-15-14 UNCONTROLLED COPY Page 6 of 11
Revision: B Revision Date: 07-15-16
Connector Series
Assembly Order Number
RAST2.5
93334-3004
93334-3005
93334-3006
93334-3007
93334-3008
93334-3009
93334-3501
93334-3502
93334
93334-3503
93334-3504
93334-4001
93334-4002
93334-4003
93334-4004
93334-4501
93334-4502
93334-4503
93334-4504
93334-5001
93334-5002
93334-5501
93334-6001
93334-6002
93334-6501
RAST2.5
93339
93339-0001
93339-0002
93339-0003
93339-0004
93339-0005
93339-0006
93339-0007
93339-0008
93339-0009
93339-0010
93339-0011
93339-0012
93339-0013
93339-0014
93339-0016
93339-0017
93339-0018
93339-0019
93339-0020
93339-0021
93339-0022
93339-0023
93339-0024
93339-0025
93339-0026
93339-0027
93339-0028
93339-0029
93339-0030
93339-0031
93339-0032
93339-0033
93339-0034
93339-0035
93339-0036
93339-0037
93339-0038
93339-0039
93339-0040
93339-0041
93339-0042
93339-0043
93339-0044
93339-0045
93339-0046
93339-0047
93339-0048
93339-0049
93339-0050
93339-0051
93339-1001
93339-1002
93339-1003
93339-1004
93339-1005
93339-1006
93339-1007
93339-1008
93339-1009
93339-1010
93339-1011
93339-1012
93339-1013
93339-1014
93339-1016
93339-1017
93339-1018
93339-1019
93339-1020
93339-1021
93339-2001
93339-2002
93339-2003
93339-2004
93339-2005
93339-2006
93339-2007
93339-2008
93339-2009
93339-2010
93339-2011
93339-2012
93339-2013
93339-2014
93339-2015
93339-2016
93339-2017
93339-2018
93339-2019
93339-3001
93339-3002
93339-3003
93339-3004
93339-3005
93339-3006
93339-4001
93339-4002
93339-4003
93339-4004
93339-4005
93339-4006
93339-4007
93339-4008
93339-4009
93339-4010
93339-4011
93339-4012
93339-5001
93339-5002
RAST2.5
93366
93366-0001
93366-0003
93366-0004
93366-0005
93366-0006
93366-0007
93366-0008
93366-0009
93366-0010
93366-0251
93366-0252
93366-0253
93366-0254
93366-0255
93366-0256
93366-0257
93366-0258
93366-0259
93366-0260
93366-0261
93366-0262
93366-0263
93366-0264
93366-0265
93366-0301
93366-0302
93366-0303
93366-0501
93366-0502
93366-0503
93366-0504
93366-0505
93366-0506
93366-0507
93366-0508
93366-0751
93366-0752
93366-0753
93366-0754
93366-0755
93366-0756
93366-0757
93366-0758
93366-0759
93366-0901
93366-1001
93366-1002
93366-1003
93366-1251
93366-1252
93366-1253
93366-1254
93366-1255
93366-1501
93366-1502
93366-1503
93366-1504
93366-1505
93366-1506
93366-1507
93366-1508
93366-1509
93366-1751
93366-1752
93366-1901
93366-2001
93366-2002
93366-2003
93366-2004
93366-2005
93366-2006
93366-2007
93366-2501
93366-2502
93366-2503
93366-2504
93366-2751
93366-2752
93366-3001
93366-3002
93366-3003
93366-3004
93366-3253
93366-3501
93366-3502
93366-3503
93366-4001
93366-4002
93366-4251
93366-4501
93366-5001
93366-5002
93366-5003
93366-5004
93366-5005
93366-5006
93366-5007
93366-5251
93366-5501
93366-6001
93366-6002
93366-6501
93366-7001
93366-7501
93366-8001
93366-8501
RAST2.5
93367
93367-0001
93367-0002
93367-0003
93367-0004
93367-0005
93367-0006
93367-0251
93367-0252
93367-0253
93367-0254
93367-0255
93367-0256
93367-0257
93367-0258
93367-0351
93367-1001
93367-2001
93367-2002
93367-2003
93367-2004
93367-2005
93367-3001
93367-3002
93367-4001
93367-4002
93367-4003
93367-5001
93367-6001
93367-7001
93367-8001

Hand Tool for Appli-Mate RAST2.5, RAST Signal, and R-Power Connectors
Doc No: ATS-6382729HM Release Date: 05-15-14 UNCONTROLLED COPY Page 7 of 11
Revision: B Revision Date: 07-15-16
Figure 1
DEFINITION OF TERMS
Reference:
Application Specification AS-99033-0008.
TERMINATION SPECIFICATION
Connector Series
Terminated Height
Cut-off Tab Maximum
Pull Force Minimum*
mm
In.
mm
In.
N
Lbf
RAST2.5
10.85 –11.00
0.427 –0.433
0.3
0.012
30
6.7
RAST Signal
30
6.7
R-Power
50
11.2
Customer to cut off connector from molded chain
*Parallel or 90° to the wire axis
Notes:
1. This tool should only be used for the connectors and wire gauges specified on this sheet.
2. This tool is not adjustable for termination height. Variations in tools, connectors, wire stranding, and insulation
types may affect termination height.
3. Molex does not repair hand tools (see warranty above).
The replacement parts listed are the only parts available for
repair. If the handles or crimp tooling is damaged or worn,
a new tool must be purchased.
4. Terminated height should be used as the final criteria for an
acceptable crimp. Pull force is a reference only.
5. Molex does not certify crimp hand tools.
OPERATION
Trim one connector off the molded chain using a razor blade, as
shown below. See Figure 2. The cut-off tab must be less than
0.3mm as shown in Figure 1.
SINGLE
CONNECTOR
MOLDED CHAIN
CUT OFF FROM CHAIN
Figure 1

Hand Tool for Appli-Mate RAST2.5, RAST Signal, and R-Power Connectors
Doc No: ATS-6382729HM Release Date: 05-15-14 UNCONTROLLED COPY Page 8 of 11
Revision: B Revision Date: 07-15-16
TABS FACE OUT
Figure 3
HOLDING
CLIP
HOLDING
CLIP
CONNECTOR IN
PLACE
TOOL NEST
PUSH WIRE INTO
CONNECTOR
RETAINING
COMB
PRESS WIRE
DOWN
Figure 4
CONNECTOR
WIRE
WIRE
RETAINING
COMB
When trimming the connector off the molded chain, be careful to not accidentally close the connector partway.
If the connector is closed too far, wires will be unable to fit into it.
1. Open the tool by squeezing the handles together, at the end of the closing stroke, the ratchet mechanism
will release the handles, and the hand tool will spring open.
2. With the hand tool in the open position, load the connector in the tool. The tool nest is polarized to accept
the connector in only one orientation (tabs facing outward) See Figure 3.
3. Push the connector all the way to the left until it stops. There is a holding clip in the tool to prevent the
connector from falling out.
4. Place the wire into the connector, pushing it in until it stops.
5. To keep the wire in place, press it into the retaining comb on the front of the tool. See Figure 4.
6. Repeat steps 3 and 4 until all wires are loaded into the connector.
7. To terminate the connector, squeeze the tool handles together until the anti-backup ratchet releases.
Release the handles and they will spring open.
8. Lift all wires out of the retaining comb and pull the finished connector out of the tool.

Hand Tool for Appli-Mate RAST2.5, RAST Signal, and R-Power Connectors
Doc No: ATS-6382729HM Release Date: 05-15-14 UNCONTROLLED COPY Page 9 of 11
Revision: B Revision Date: 07-15-16
Note: The tamper proof ratchet action will not release the tool until it has been fully closed.
Maintenance
It is recommended that each operator of the tool be made aware of, and responsible for, the following
maintenance steps:
1. Remove dust, moisture, and other contaminants with a clean brush, or soft, lint free cloth.
2. Do not use any abrasive materials that could damage the tool.
3. Make certain all pins; pivot points and bearing surfaces are protected with a thin coat of high quality machine
oil. Do not oil excessively. The tool was engineered for durability but like any other equipment it needs
cleaning and lubrication for a maximum service life of trouble free crimping. Light oil (such as 30 weight
automotive oil) used at the oil points, every 5,000 connectors or 3 months, will significantly enhance the tool life.
4. Wipe excess oil from hand tool, particularly from the connector nest area. Any oil transferred from the
termination area onto the contacts may affect its electrical characteristics.
5. When tool is not in use, keep the handles closed to prevent objects from becoming lodged in the nest and
store the tool in a clean, dry area.
Miscrimps or Jams
Should this tool ever become stuck or jammed in a partially closed position, Do Not force the handles open or
closed. The tool will open easily by lifting the ratchet release lever. See Figure 8.
Warranty
This tool is for electrical connector termination purposes only. This tool is made of the best quality materials. All
vital components are long life tested. All tools are warranted to be free of manufacturing defects for a period of 30
days. Should such a defect occur, we will repair or exchange the tool free of charge. This repair or exchange will
not be applicable to altered, misused, or damaged tools. This tool is designed for hand use only. Any clamping,
fixturing, or use of handle extensions voids this warranty.
CAUTION: Repetitive use of this tool should be avoided.
CAUTIONS:
1. Manually powered hand tools are intended for low volume or field repair. This tool is NOT intended for
production use. Repetitive use of this tool should be avoided.
2. Insulated rubber handles are not protection against electrical shock.
3. Wear eye protection at all times.
4. Use only the Molex connectors specified for this tool.
CAUTION: Molex specifications are valid only when used with Molex connectors and tooling.

Hand Tool for Appli-Mate RAST2.5, RAST Signal, and R-Power Connectors
Doc No: ATS-6382729HM Release Date: 05-15-14 UNCONTROLLED COPY Page 10 of 11
Revision: B Revision Date: 07-15-16
Applications for the Modular Crimp Head
WARNING: NEVER operate, service, install, or adjust this Modular Crimp Head without proper instruction
and without first reading and understanding the instructions in the proper Manual or Specification Sheet.
See Chart below for the correct Manual or Specification Sheet.
WARNING: NEVER install tooling or service this tool while it is into any power source. Disconnect the
power by unplugging or turn off the Actuator from its power source.
CAUTION: Keep fingers away from the termination area when operating this tool. It may cause severe
injury.
CAUTION: Wear safety glasses when operating or servicing this tool.
The chart below shows all applications for this Modular Crimp Head.
Modular Crimp Head
Order No.
Tool
Order no.
Tool
Description
Adapter
Order No.
Adapter
Description
Figure
No.
63827-2970
63816-0000
Hand Crimp Frame (Short)
N/A
N/A
5
63816-0050
Hand Crimp Frame (Long)
N/A
N/A
5
63816-0200
Battery Power Tool (110 V)
63816-0600
Battery Power Crimp Adapter
6
63816-0250
Battery Power Tool (220 V)
63816-0600
Battery Power Crimp Adapter
6
63816-0100
Air Power Tool
63816-0700
Air Power Crimp Adapter
7
Applications for the Modular Crimp Head
Hand Crimp Tool
Battery Powered Tool
Air Powered Tool
Figure 5
Figure 6
Figure 7
AIR
POWER
TOOL
MODULAR
CRIMP HEAD
LOCKING
PINS
LOCKING
PINS
AIR POWER
CRIMP
ADAPTER
MODULAR
CRIMP
HEAD
BATTERY
POWER
CRIMP
ADAPTER
LOCKING
PINS
LOCKING PINS
BATTERY
POWERED
TOOL
MODULAR
CRIMP
HEAD
LOCKING
PINS
HAND CRIMP
FRAME LONG
OR SHORT

Hand Tool for Appli-Mate RAST2.5, RAST Signal, and R-Power Connectors
Doc No: ATS-6382729HM Release Date: 05-15-14 UNCONTROLLED COPY Page 11 of 11
Revision: B Revision Date: 07-15-16
RATCHET
RELEASE LEVER
HANDLE
SPRING
2
1
5
Figure 8
3
4
(2)
PARTS LIST
Item
Order Number
Description
Quantity
1
63827-2970
Modular Crimp Head
1
2
63816-0050
Hand Crimp Frame (Long)
1
3
63816-0001
Locking Pin
2
4
63600-0520
Tool Head Spring
2
5
63600-0525
Handle Spring
1
Application Tooling Support
2200 Wellington Court
Lisle, IL 60532 USA
Phone: [phone]-TOOL (8665)
E-mail: [email protected]
Visit our Website at www.molex.com/applicationtooling