molex 63816-0900 User manual

AT Crimp Head Adapter For Battery Powered Crimp Tools
Doc No: ATS-63816 9 Release Date: 5-2 -11 UNCONTROLLED COPY Page 1 of 2
Revision: A Revision Date: 5-2 -11
AT Crimp Head Adapter
For Battery Powered
Crimp Tools
Application Toolin
Specification Sheet
Order No. 63816-0900
Features
 Quick change Crimp Head adapter is easily installed onto Battery
Power Crimp Tool (Order No. 63816- 2 )
 Powered crimp tools help reduce fatigue and discomfort from
repetitive manual crimping and allows portability
 A precision user-friendly terminal locator wire stop holds terminals in
the proper crimping position
SCOPE
The 63816- 9 Crimp Head Adapter was created for use with the
64 5 and 64 7 series AT Crimp Head assemblies when the Battery
Powered Tool (Order No. 63816- 2 ) is preferred over the AT-2
Pneumatic tool.
Installation
To install the Crimp Head Adapter onto the Battery Powered Tool,
(Order No. 63816- 2 ), refer to the Instruction Manual TM-63816 2 ,
Section 3, “Set-Up and Adjustments”.
Install the AT Crimp Head to the 63816- 9 Crimp Head Adapter,
using the two slotted screws that are used to fasten the head to the AT-
2 Pneumatic Actuator. See Figure 1.
CAUTION: Never place fingers into the tooling nest.
Operation
1. To load a terminal and position the wire in the terminal in the Power Crimp Head, follow the loading procedure
as explained in the AT Air Powered Crimp Tool Head instruction sheet.
2. Crimp the terminal by squeezing the trigger on the side of the battery actuator until the tool cycles and returns
and the jaws open.
3. Remove the terminal from the locator and inspect the crimp for proper quality.
AT CRIMP
HEAD
ADAPTER
BATTERY
POWERED
TOOL
LOCKING
PINS (2)
Fi ure 1
AT CRIMP
HEAD
ASSEMBLIES
SLOTTED
SCREWS (2)

AT Crimp Head Adapter For Battery Powered Crimp Tools
Doc No: ATS-63816 9 Release Date: 5-2 -11 UNCONTROLLED COPY Page 2 of 2
Revision: A Revision Date: 5-2 -11
Maintenance
It is recommended that each operator of the tool be made aware of, and responsible for, the following maintenance
steps:
1. This tool was engineered for durability, but like any fine piece of
equipment, it needs cleaning and lubrication for a maximum service life
of trouble-free crimping
2. Remove dust, moisture and other contaminants with a clean brush, or
soft, lint-free cloth.
3. Do not use any abrasive materials that could damage the tool.
4. Make certain all pins, pivot points and bearing surfaces in the tool head
are protected with a thin coat of high quality machine oil. Do not oil
excessively. The use of a light oil, such as SAE 3 weight automotive
oil, every 5, crimps or monthly, will significantly enhance the tool life
and ensure a stable calibration. See Figure 1 for lubrication points.
5. Store the tool in a clean and dry area when not in use.
Warranty
This tool is for electrical terminal crimping purposes only. This tool is made
of the best quality materials. All vital components are long life-tested. All tools are warranted free of manufacturing
defects for a period of 30 days. Should such a defect occur, we will repair or exchange the tool, free of charge.
This repair or exchange will not be applicable to altered, misused, or damaged tools.
http://www.molex.com
LUBRICATION
POINTS
(BOTH SIDES)
LIGHT OIL
(EVERY MONTH
OR
5,000 CRIMPS)
Fi ure 1