Monessen Hearth ILDV20NV User manual
0511
ILDV cover
9/08
83D0511 1/10 Rev. 6
83D0511
ILDV20/30/40 Fireplace Insert
High Elevations ........................................................5
Gas Pressures .........................................................5
Gas Specifications ...................................................5
Before You Start .......................................................7
Insert Applications ....................................................7
Clearances ...............................................................7
Insert Clearances .....................................................8
Mantel Clearances ...................................................8
Hearth Requirements ...............................................8
Insert Placement ......................................................9
Zero-Clearance Fireplace Requirements ...............10
Installation Precautions ..........................................11
Venting Requirements ............................................1
Altitude Considerations ..........................................13
Venting Configurations ...........................................14
Manifold Removal and Installation .........................15
Check Gas Type.....................................................16
Install Gas to Insert Location .................................16
Installation Items Needed ......................................16
Electrical Wiring .....................................................19
Remote Wall Mounted Switch ................................19
Hand Held Remote Control ....................................19
Lighting Pilot for the First Time ..............................4
Lighting Pilot ..........................................................5
Lighting Burner .......................................................6
To Turn Off Gas ......................................................6
Adjusting Blower Speed .........................................6
Blower Parts ...........................................................30
Venting System ......................................................31
Pilot and Burner Flames ........................................31
Firebox Cleaning ....................................................3
Maintaining Your Heater's Appearance ..................3
Yearly Service Procedure .......................................33
Optional Accessories .............................................37
83D0511
ILDV20/30/40 Fireplace Insert
3
4. Never install the fireplace
• in a recreational vehicle
• where curtains, furniture, clothing, or other flam-
mable objects are less than 36" from the front, top,
or sides of the fireplace
• in high traffic areas
• in windy or drafty areas
5. This fireplace reaches high temperatures. Keep children
and adults away from hot surfaces to avoid burns or
clothing ignition. Fireplace will remain hot for a time after
shutdown. Allow surfaces to cool before touching.
6. Carefully supervise young children when they are in
the room with fireplace.
7. Do not modify fireplace under any circumstances. Any
parts removed for servicing must be replaced prior to
operating fireplace.
8. Turn fireplace off and let cool before servicing, install-
ing, or repairing. Only a qualified service person should
install, service, or repair the fireplace. Have burner
system inspected annually by a qualified service
person.
9. You must keep control compartments, burners, and
circulating air passages clean. More frequent cleaning
may be needed due to excessive lint and dust. Turn off
the gas valve and pilot light before cleaning fireplace.
10. Have venting system inspected annually by a qualified
service person. If needed, have venting system cleaned
or repaired. Refer to Cleaning and Maintenance, Page
31.
11. Keep the area around your fireplace clear of combus-
tible materials, gasoline, and other flammable vapor and
liquids. Do not run fireplace where these are used or
stored. Do not place items such as clothing or decora-
tions on or around fireplace.
1. Do not use this fireplace to cook food or burn paper or
other objects.
13. Never place anything on top of fireplace.
This fireplace is a vented product. This fireplace must be
properly installed by a qualified service person. The glass
door must be properly seated and sealed. If this unit is not
properly installed by a qualified service person with glass
door properly seated and sealed, combustion leakage can
occur.
Early signs of carbon
monoxide poisoning are similar to the flu with headaches,
dizziness and/or nausea. If you have these signs, the fire-
place may not have been installed properly. Get fresh air
at once! Have the fireplace inspected and serviced by a
qualified service person. Some people are more affected
by carbon monoxide than others. These include pregnant
women, people with heart or lung disease or anemia,
those under the influence of alcohol, and those at high
altitudes.
Propane/LP gas and natural gas are both odorless. An
odor-making agent is added to each of these gases. The
odor helps you detect a gas leak. However, the odor added
to these gases can fade. Gas may be present even though
no odor exists.
Make certain you read and understand all warnings. Keep
this manual for reference. It is your guide to safe and proper
operation of this fireplace.
1. This appliance is only for use with the type of gas
indicated on the rating plate. This appliance is not
convertible for use with other gases unless a certified
kit is used.
. For propane/LP fireplace, do not place propane/LP
supply tank(s) inside any structure. Locate propane/LP
supply tank(s) outdoors. To prevent performance prob-
lems, do not use propane/LP fuel tank of less than 100
lbs. capacity.
3. If you smell gas
• shut off gas supply.
• do not try to light any appliance.
• do not touch any electrical switch; do not use any
phone in your building .
• immediately call your gas supplier from a neighbor’s
phone. Follow the gas supplier’s instructions.
Continued on page 4
Please leave these instructions with the appliance.
Please retain these instructions for future reference
.
483D0511
ILDV20/30/40 Fireplace Insert
Continued from page 3
14. Do not use any solid fuels (wood, coal, paper, card-
board, etc.) in this fireplace. Use only the gas type
indicated on rating plate.
15. This appliance, when installed, must be electrically
grounded in accordance with local codes or in the
absence of local codes, with the National Electrical
Code, ANSI/NFPA 70, or the Canadian Electrical Code,
CSA C22.1.
16. Do not obstruct the flow of combustion and ventilation
air in any way. Provide adequate clearances around
air openings into the combustion chamber along with
adequate accessibility clearance for servicing and
proper operation.
17. When the appliance is installed directly on carpeting,
tile or other combustible material other than wood
flooring, you must set appliance on a metal or wood
panel or hearth pad extending the full width and depth
of the appliance.
18. Do not use fireplace if any part has been exposed to
or has been under water. Immediately call a qualified
service technician to inspect the appliance and replace
any part of the control system and any gas control
which as been submerged in water.
19. Do not operate fireplace if any log is broken.
0. Do not use a blower insert, heat exchanger insert, or
any other accessory not approved for use with this
fireplace.
1. Do not operate the fireplace with glass door removed,
cracked, or broken.
Direct Vent type appliances draw all combustion air from outside of the dwelling through the
vent pipe.
These appliances have been tested by CSA and found to comply with the established standards for
DIRECT VENT GAS FIREPLACE HEATERS in the USA and Canada as follows:
TESTED TO: ANSI Z1.88-009/CSA .33-009 STANDARDS
A manufactured home (USA only) or mobile home OEM installation must conform with the Manufactured
Home Construction and Safety Standard, or when such a standard is not
applicable, the , or
.
It is normal for fireplaces fabricated of steel
to give off some expansion and/or contraction
noises during the start up or cool down cycle.
Similar noises are found with your furnace heat
exchanger or car engine.
It is not unusual for gas fireplaces to give off
some odor the first time it is burned. This is due to
the manufacturing process.
It is recommended that you burn your fireplace
for at least ten (10) hours the first time you use it.
Place the fan switch in the “OFF” position during
this time.
WARNING
!
HOT GLASS WILL
CAUSE BURNS.
DO NOT TOUCH GLASS
UNTIL COOLED.
NEVER ALLOW CHILDREN
TO TOUCH GLASS.
83D0511
ILDV20/30/40 Fireplace Insert
5
• This appliance has been certified for
use with either natural or propane gas.
Refer to the appropriate data plates.
• This appliance is not for use with solid
fuels.
• The appliance is approved for bed-
room or bedsitting room installa-
tions.
• The appliance must be installed in
accordance with local codes if any. If
none exist use the current installation
code. ANSI Z3.1/NFPA 54 in the
USA, CSA B149 in Canada.
• This appliance is mobile home appr-
oved.
• The appliance must be properly con-
nected to a venting system.
• The appliance is not approved for
closet or recessed installations.
Piezo
Figure 1 -
ILDV Series Fireplace Insert
FP1919
ILDV parts
9/08
Blower
Blower Knob
ON/OFF
Switch
OFF/Pilot/ON
Knob
HI/LO Knob
Gas Shut-
Off Valve
Input ratings are shown in BTU per hour and are certified
without deration for elevations up to 4,500 feet (1,370 m)
above sea level.
For elevations above 4,500 feet (1,370 m) in USA,
installation must be in accordance with the current
ANSI Z3.1/NFPA 54 and/or local codes having juris-
diction.
In Canada, please consult provincial and/or local authori-
ties having jurisdiction for installation at elevations above
4,500 feet (1,370 m).
Natural Propane (LP)
Inlet Minimum 4.5” w.c. 11.0” w.c.
Inlet Maximum 10.5” w.c. 13.0” w.c.
Manifold Pressure 3.5” w.c. 10.0” w.c.
ILDV0NV Nat. 0,000 13,000 #44
ILDV0PV LP 0,000 16,000 1.35 mm
ILDV30NV Nat. 30,000 0,500 #37
ILDV30PV LP 30,000 3,000 #51
ILDV40NV Nat. 39,000 7,000 #31
ILDV40PV LP 38,000 30,000 #49
The ILDV Series fireplace inserts work without
any electrical supply. The blower must be attached to
110/10V AC.
683D0511
ILDV20/30/40 Fireplace Insert
IHG
J
K
L
C
DF
E
0511
ILDV dims
9/08
A
B
Figure 2
ILDV Fireplace Insert Dimensions
A 1Z\v" (540 mm) 5Z\v" (641 mm) 8Z\v" (718 mm)
B 13C\zn" (335 mm) 16C\zn" (411 mm) 18Z\," (460 mm)
C 13M\," (35 mm) 14B\," (37 mm) 15C\," (391 mm)
D 4" (610 mm) 8Z\," (714 mm) 31C\zn" (79 mm)
E 17M\," (454 mm) 0C\v" (57 mm) 3C\," (594 mm)
F 6Z\v" (159 mm) 6Z\v" (159 mm) 6Z\v" (159 mm)
G 16B\," (4 mm) 0C\zn" (513 mm) Z\x" (57 mm)
H 8C\," (13 mm) 9M\," (51 mm) 11Z\v" (86 mm)
I 3Z\," (79 mm) 4" (10 mm) 5Z\," (130 mm)
J Z\," (54 mm) C\zn" (56 mm) ZC\zn" (71 mm)
K 6C\," (16 mm) 7B\," (194 mm) 8Z\v" (10 mm)
L C\v" (70 mm) 3" (76 mm) 3" (76 mm)
83D0511
ILDV20/30/40 Fireplace Insert
7
Read this homeowner manual thoroughly and follow all instructions carefully. Inspect all con-
tents for shipping damage and immediately inform your dealer if any damage is found. Do
not install any unit with damaged, incomplete, or substitute parts. Check your packing list to
verify that all listed parts have been received.
The following factors should be taken into consideration:
• This insert should have sufficient access for its safe operation and maintenance.
• The flow of combustion and ventilation air must not be obstructed.
• Minimum clearances to combustibles, such as mantels, must be maintained. Refer to Pages
8 and 9, Figures 3 and 4.
• Never obstruct the front opening of the insert.
• Do not install in the vicinity where gasoline or other flammable liquids may be stored.
• These units can be installed in a bedroom. Refer to National Fuel Gas Code ANSI Z33.1/
NFPA 54 (current edition), the Uniform Mechanical Code (current edition), and Local Build-
ing Codes for specific installation requirements.
.
Before installing the gas fireplace insert, consider the functioning needs of the fireplace. Con-
firm the size of the fireplace cavity, the design of the chimney, and the availability of the gas
supply and electricity for the insert fan.
When the unit is installed into a wood burning fireplace, the minimum distance the mantel
can be placed above the fireplace is governed by local building codes applicable to wood
burning fireplaces. Consult local authorities having jurisdiction for these clearances. The
underside of the mantel will become warm. Use only finishes which are heat resistant and
do not discolor.
The dimensions shown on Pages 8 and 9, Figures 3 and 4, are mini-
mum clearances to maintain when installing this heater. Follow these
instructions carefully to ensure safe installation. Failure to follow
instructions exactly can create a fire hazard.
883D0511
ILDV20/30/40 Fireplace Insert
No combustibles (ie: drapes, doors) may be within, or swing within 36" of the front of the insert.
The insert must be installed on a noncombustible hearth extending a minimum of 1" from the
fireplace opening (local codes may require a larger hearth). The hearth must also extend to both
sides of the face (Refer to the table on Page 7).
12” (305 mm)
Maximum Depth
12”
(305 mm)
Side Wall
Combustible Mantel
Top Facing
Side Facing
3/4” (19 mm)
Maximum Depth
Combustible Facing
42” (1067 mm)
Minimum
10” (254 mm)
Minimum
12” (305 mm)
Minimum
FP1947
insert clearances
9/08
9”
(228 mm)
FP1947
Figure 3
Mantel Clearances
Side clearance to com-
bustibles is 10" (54 mm) from
opening whether it is side wall
or mantel legs.
83D0511
ILDV20/30/40 Fireplace Insert
9
• The insert must be placed within a code-conforming masonry fireplace or a tested and
listed zero-clearance (UL-17, solid fuel) fireplace. Repair any fireplace damage prior to
installation.
• Because the insert uses a circulation blower, clean the fireplace, smoke shelf and chim-
ney before installing.
• This heater may be placed in a bedroom. Please be aware of the large amount of heat
this appliance produces when determining a location.
Figure 4
Minimum Openings
fp1959
FIREBOX DIMS
18"
8"
16"
1"
15Z\,"
18"
14"
Z\x"
3"
3Z\x"
16Z\x"
31"
10 83D0511
ILDV20/30/40 Fireplace Insert
• The damper and grate must be removed.
•
The smoke shelf, internal baffles, screen, refractory and metal or glass doors may be removed
(if applicable)
.
• Do not remove or alter the insulation or any structured rigid frame members (metal sides, floor,
door frames, face of the fireplace, etc.).
&P
ZEROCLEARANCEREQUIREMENTS
Insulation
Damper
Smoke
Shelf
Masonry Lining or Refractory
Screen
Metal or Glass Doors
Internal
Baffles
Masonry Lining or Refractory
Grate
Figure 5
Metal Fireplace Zero-Clearance Requirements
Please review the following carefully.
It is normal for inserts fabricated of steel to give off some expansion and/or contraction noises during
the start up or cool down cycle. Similar noises are found with your furnace heat exchanger or car
engine.
It is not unusual for your insert to give off some odor the first time it is burned. This is due to the curing
of the paint and any undetected oil from the manufacturing process.
Burn your insert for at least six (6) hours on "HIGH" the first time you use it. Place the fan in the "OFF"
position during this time.
83D0511
ILDV20/30/40 Fireplace Insert
11
Consult local building codes before beginning the installation. The installer must make sure
to select the proper vent system for installation. Before installing vent kit, the installer must
read this insert manual and vent kit instructions.
Only a qualified installer/service person should install venting system. The installer must
follow these safety rules:
• Wear gloves and safety glasses for protection.
• Use extreme caution when using ladders or when on rooftops.
• Be aware of electrical wiring locations in walls and ceiling.
The following actions will void the warranty on your venting system:
• Installation of any damaged venting component.
• Unauthorized modification of the venting system.
• Installation of any component part not manufactured or approved by MHSC.
• Installation other than permitted by these instructions.
1 83D0511
ILDV20/30/40 Fireplace Insert
• The exhaust vent must reline the entire length of chimney and terminate above chimney top.
• Vent must meet all vent manufacturer's requirements when installed.
• Make sure you have the following before installing unit:
• 3" and 3" UL 1777 Listed gas liner for air inlet and exhaust.
• Vertical Terminations kits:
HEDV3T81, HEDV3T11, HEDVRT, AI31TK33A
HEDV3T81, HEDV3T11, HEDVRT
Figure 6
Venting Unit
FP1922
vent requirements
9/08
Maximum Height 40'
(1.9 m)
Minimum Height 10'
(3 m)
Exhaust
Inlet
FP19
Figure 6
83D0511
ILDV20/30/40 Fireplace Insert
13
This heater has been tested at altitudes ranging from sea level to 4,500 feet (1,370 m). In this
testing, heater with standard orifice burns correctly with just an air shutter adjustment. If you
need to resize orifice for use at high altitude, contact your dealer.
High Temp
Silicone
FP1923
exhaust pipe
9/08
3" and 3" UL 1777 Gas
Liner
Apply high-temperature silicone to
lines on both ends and secure with
two () screws
Termination Kit
(Refer to Page 1)
Figure 7
Connecting Vent Pipe to Heater
FP193
14 83D0511
ILDV20/30/40 Fireplace Insert
FP1924
inlet exhaust reline
9/08
Exhaust
Inlet
Recommended block-off
plate (noncombustible
metal). Prevents odors from
chimney entering room.
UL 17 Solid
Fuel Z.C Fire-
box
Figure 8
Inlet and Exhaust Reline
You may use either reline configuration with a masonry
or zero-clearance fireplace.
FP194
3" (75 mm) Exhaust
UL 1777 Gas Liner 3" (75 mm) Inlet
Termination Kits (Refer to Page 1)
83D0511
ILDV20/30/40 Fireplace Insert
15
Before insert is placed back into fireplace opening, attach intake flex pipe to intake manifold, located in rear lower left corner with hose
clamp (not supplied) or other approved method.
The exhaust manifold is shipped attached to insert. It may be removed to allow tight installation.
1. Remove glass door assembly following instructions on Page 29, Figure 33.
. Lightly tap on flange of exhaust baffle assembly towards you until disengaged. Remove baffle, manifold and gasket from unit.
Figure 9
3. Attach the solid closed baffle plate. Attach the slotted baffle plate. There is no adjustable baffle on the
ILDV40, however, attach the slotted baffle plate for extended vertical applications only if needed to improve flame appearance..
Figure 10
4. Feed exhaust flex through hole on top of insert and attach to manifold with hose clamp (not provided) or other approved methods
(check local codes). Insure the gasket is in place before securing the flex to the manifold.
5. Re-attach exhaust baffle and manifold assembly in reverse order of Step .
6. Re-attach glass door in reverse order.
The ILDV30 has an adjustable baffle and may be adjusted as needed by loosening four (4) screws. Figure 11. When using
the baffle on the ILDV40 to improve flame appearance, the baffle is used in the open position only.
Figure 9 -
Remove Manifold and Attach to Flex Vent
FP1960
manifold assembly
9/08
Gasket
Manifold
Baffle
Assembly
FP1960
Flex Vent
Figure 10 -
Baffle Assembly and Adjustment
fp2156
ILDV baffle assembly
12/08
Baffle
Assembly
Baffle Plate
(For ILDV0)
FP156
Make sure the correct baffle plate is used.
FP2640
ILDV40 baffle
FP1961
baffle adjustment
9/08
Loosen Four (4) Screws to Adjust
FP1961
Adjust for extended vertical applications.
16 83D0511
ILDV20/30/40 Fireplace Insert
Use proper gas type for the insert you are installing. If you have conflicting gas type, do not
install insert. See dealer where you purchased the insert for proper insert according to your
gas type.
Make sure you have the items listed below before installing appliance.
• External regulator (supplied by installer) • Piping (check local codes) • Test gauge connection*
• Sealant (resistant to propane/LP gas) • Sediment trap (optional but recommended)
• Tee joint • Pipe wrench
• approved flexible gas line with gas connector (if allowed by local codes — not provided)
* A CSA design-certified equipment shutoff valve with 1/8" NPT tap is an acceptable alternative to test
gauge connection. Purchase the CSA design-certified equipment shutoff valve from your dealer.
For propane/LP connections only, the installer must supply an external regulator. The external regulator will
reduce incoming gas pressure. You must reduce incoming gas pressure to between 11 and 13 inches of wa-
ter. If you do not reduce incoming gas pressure, burner system regulator damage could occur. Install external
regulator with the vent pointing down as shown in Figure 11. Pointing the vent down protects it from freezing
rain or sleet.
&0
EXTERNALREGULATOR
External
Regual-
tor
Vent
Pointing
Down
100 gal. (min.
Propane/LP
Supply Tank
FP1930
Figure 11 - External Regulator with Vent
Pointing Down (Propane/LP Only)
83D0511
ILDV20/30/40 Fireplace Insert
17
A listed manual shutoff is factory installed upstream of appliance. Union tee and plugged 1/8"
NPT pressure tapping point should be installed upstream of the appliance. Figure 12
The main gas valve is for turning on or shutting off the gas to the insert.
Check your building codes for any special requirements for
locating equipment shutoff valve to inserts.
Apply pipe joint sealant lightly to threads. This will prevent
excess sealant from going into pipe. Excess sealant in pipe
could result in clogged burner system valves.
We recommend that you install a sediment trap/drip leg in
supply line as shown in Figure 12. Locate sediment trap/drip
leg where it is within reach for cleaning. Install in piping system between fuel supply and burner
system. Locate sediment trap/drip leg where trapped matter is not likely to freeze. A sediment
trap traps moisture and contaminants. This keeps them from going into the burner system
gas controls. If sediment trap/drip leg is not installed or is installed wrong, burner system may
not run properly.
NOTE : The gas line connection may be made using 1/2" rigid tubing or an approved
flex connector. Since some municipalities have additional local codes it is always best
to consult your local authorities and the current edition of the National Fuel Gas Code
ANSI.Z223.1, NFPA54. In Canada CSA-B149 (1 or 2) Installation Code.
3" Minimum
FP1931
gas connection
9/08
Approved Flexible
Gas Line Supplied
with Appliance
Tee Joint
Pipe Nipple
Cap
From Gas Meter
(4.5" w.c. to 10.5" w.c. Pressure)
From External Regulator
(11" w.c. to 13" w.c. Pressure)
Figure 12 -
Gas Connection
Figure 12
18 83D0511
ILDV20/30/40 Fireplace Insert
1. Check gas type. The gas supply must be the same as stated on the appliance’s rating decal. If
the gas supply is different from the fireplace, STOP! Do not install the appliance. Contact your
dealer immediately.
. Install and attach flex line provided with on this appliance to 1/" gas line.
3. After completing gas line connection, purge air from gas line and test all gas joints from the
gas meter to the fireplace for leaks. Use a soap and water solution or a gas sniffer.
4. To adjust flame height, turn HI/LO knob to HI to
get maximum pressure to burner. Turn HI/LO
knob to LO to get minimum pressure.
5. To check gas pressures at valve, turn captured
screw counter clockwise or 3 turns and then
place tubing to pressure gauge over test point.
Turn unit to high. Figure 13. After taking pressure
reading, be sure and turn captured screw clock-
wise firmly to reseal. Do not over torque. Check
test points for gas leaks with a soap and water
solution or an electronic gas leak detector.
FP1932
valve regulator with knobs
Pressure
Test "IN"
Pressure Test
"OUT"
HI/LO Knob Pilot Adjustment Screw
FP193
Figure 13 -
Gas Pressure Check at Gas Valve
83D0511
ILDV20/30/40 Fireplace Insert
19
A remote wall switch and up to fifteen (15) feet of 18 Ga. wire may be used with this appliance. At-
tach the wall switch in a junction box at the desired location on the wall. Figure 14.
This insert will work without any electrical supply. Electricity is only needed to operate blower.
Verify proper operation after servicing.
National Electrical Code
ANSI/NFPA 70 (latest edition)Canadian Electrical Code, CSA C22.1
PILOT HI
LO
ON
OFF
FP1933
wall switch wiring
Figure 14 -
Wiring Diagram for Wall Switch
Sparker
Thermocouple
Piezo Igniter
Thermopile
Pilot Assembly
Switch
Millivolt
Valve
TH
TP
TH/TP
ON OFF
Optional 15'
Wall Switch
Optional
Remote Control
ON
OFF
ON
OFF
The remote control receiver may be installed in the control panel by removing
the ON/OFF switch and the knock-out plate. Slide the receiver into the space
where the knock-out plate was removed. Refer to remote instructions for wiring
and operation.
FP2177
remote receiver
Figure 15 -
Remote Receiver
FP177
Remote
Receiver
0 83D0511
ILDV20/30/40 Fireplace Insert
- This unit is supplied with six (6) ceramic fiber logs. Do not handle these logs with
your bare hands. After handling
the logs, wash your hands gently with soap and water to remove any traces of fibers.
1. Break up rock wool (ember material) into dime-sized pieces. Place evenly as shown. Do not exceed
1" layer covering all round burner ports. Refer to Figures 16a and 16b.
. Do not cover rectangular slots located at rear of burner.
LG536
ILDV
ember material
9/08
Ember Material
LG536
Figure 16b -
Place Ember Material
FP1968
ember material area
9/08
Ember Material Area
FP1968
Figure 16a -
Ember Material Area
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