Monte Carlo Fan Company 5VSR60XXD Series User manual

ETL model no. :5VSR60
Ceiling Fan Installation Instructions
For 5VSR60XXD Series Fans
READ AND SAVE THESE INSTRUCTIONS
Total fan weight
OWNER’S
MANUAL
Install with or
without the light kit.

ETL model no. :5VSR60
Installation work and electrical wiring must be done by qualified person(s) in accordance with applicable codes ANSI/NFPA 70-1999),
including fire-rated construction.
Use this unit only in the manner intended by the manufacturer. If you have any questions contact the manufacturer.
After making the wire connections, the wires should be spread apart with the grounded conductor and the equipment-grounding con-
ductor on one side of the outlet box and ungrounded conductor on the other side of the outlet box.
Before you begin installing the fan, Switch power off at Service panel and lock service disconnecting means to prevent power from
being switched on accidentally. When the service disconnecting means cannot be locked, securely fasten a prominent warning device,
such as a tag, to the service panel.
Be cautious! read all instructions and safety information before installing your new fan. Review the accompanying assembly diagrams.
When cutting or drilling into wall or ceiling, do not damage electrical wiring and other hidden utilities.
Make sure the installation site you choose allows the fan blades to rotate without any obstructions. Allow a minimum clearance of 7
feet from the floor to the trailing edge of the blade.
To reduce the risk of fire, electric shock, or personal injury, mount to outlet box or supporting system acceptable for fan support and
use only the screws provided with the outlet box. (Mounting must support at least 35 lbs.)
Do not bend blade holders during installation to motor, balancing or during cleaning. Do not insert foreign object between rotating
blades.
Attach the mounting bracket using only the hardware supplied with the outlet box.
To reduce the risk of fire or electric shock, do not use this fan with any solid state fan speed control device, or variable speed control.
The combustion airflow needed for safe operation of fuel-burning equipment may be affected by this unit’s operation. Follow the heat-
ing equipment manufacturer’s guideline safety standards such as those published by the National Fire Protection Association (NFPA),
and the American Society for Heating, Refrigeration and Air Conditioning Engineers (ASHRAE) and the local code authorities.
Before servicing or cleaning unit, Switch power off at Service panel and lock service disconnecting means to prevent power from being
switched on accidentally. When the service disconnecting means cannot be locked, securely fasten a prominent warning device, such
as a tag, to the service panel.
Airflowdirection: warm weather-switch to left - forward / cool weather -switch to right - reverse
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14.
WARNING: TO REDUCE THE RISK OF FIRE, ELECTRIC SHOCK, OR INJURY TO PERSONS,
OBSERVE THE FOLLOWING: READ AND SAVE THESE INSTRUCTIONS
SAFETY TIPS
TOOLS REQUIRED
Phillips Screwdriver Wire Cutters Pliers Step Ladder
Before you begin installing the fan, Switch
power off at Service panel and lock service dis-
connecting means to prevent power from being
switched on accidentally. When the service dis-
connecting means cannot be locked, securely
fasten a prominent warning device, such as a
tag, to the service panel.
Before installing this fan make sure the outlet box is
properly installed to the house structure. To reduce
the risk of fire, electric shock, or personal injury,
mount to outlet box or supporting system acceptable
for fan support. (Mounting must support at least 35
lbs.)
Loosen the 2 set screws in yoke for
downrod to slip into yoke. Insert
downrod into yoke on top of the Fan
Body. Align the hole in the Downrod
with the hole in the Yoke. Insert the
Pin through the Yoke and Downrod
until the point appears on the other
side. Install the Keeper Pin
Tighten the 2 Set screws on the Yoke
once the downrod is in place.
21
56
Yoke
Cross Pin
Keeper
Pin
Installation
Use metal outlet box suitable for fan support
and use only the screws provided with the out-
let box (must support 35 lbs). Before attach-
ing fan to outlet box, ensure the outlet box is
securely fastened by at least two points to a
structural ceiling member ( a loose box will
cause the fan to wobble). Use only the
screws provided with the outlet box.
3
Thread canopy and yoke cover on down-
rod, Thread leadwires and safety cable
through the downrod. Follow inserts as
shown above.
4Canopy Yoke cover
Downrod
Ball

ETL model no. :5VSR60
For Canadian installation in both flush and down-
rod mode the safety cable must be installed into
the house structure beams using the 3” lag screws
provided. Make sure that when the safety cable is
fully extended the leadwires are longer than the
cable and no stress is placed on the leadwires.
Hang assembled fan from the mounting bracket
installed to ceiling in previous step. Make sure the
fan is hanging straight. Rotate fan until the tab on
the Mounting bracket engages the slot on the
Downrod Ball. This must be done to prevent the fan
body from rotating when the blades are in motion.
78
Make wire connections to power source using wire nuts
provided. Make sure that no filiments are outside of
the wirenut. After making the wire connections, the
wires should be spread apart with the grounded con-
ductor and the equipment-grounding conductor on one
side of the outlet box and ungrounded conductor on
the other side of the outlet box.
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Safety Cable
Lag Screw
10
Lag Screw
Washer
Lock Washer
Safety Cable
Place blade holders onto blades aligning holes
in blade holder with holes in blade. Make sure
that the side of the blade you select is facing
downward. Install 3 screws and fiber wash-
ers to back side of blade as shown. Tighten
screws securely. Repeat this process 4 more
times until all blades are assembled.
12
For installation with
light kit, go to next
step 16.
For installation
without light kit, go
to step 14.
9
House Fan
Black
White
Green
Black
White
Green(downrod)
Green(Bracket)
Make sure that all exposed wiring is
secured inside wire nuts. Note: Wires from
house may vary in color and may not
include ground wire. After wiring is com-
pleted, gently push wires into junction box
with wire nuts pointing upward.
Install the light kit plate to the motor by twist-
ing clockwise and install the screw removed
from step 16 to the light kit plate. Tighten the
3 screws securely.
17
Lift canopy and install knurled nuts as
shown. Tighten the knurled nuts securely.
The canopy should adjust for any irregu-
larity in the ceiling or Outlet box.
11
Remove 2 cardboards pre-installed
into the fan body. Install blades to
motor using the motor screws pro-
vided. Tighten screws and washers
by using the hex-nut driver provided.
13
Remove 3 screws from the motor.
Save the removed screws for later
use with light kit.
14
Install the no light cover by using the
3 hex nut screws provided.
Use the hex nut driver to tighten the
3 hex nut screws.
15
Loosen the 2 screws and remove 1
screw from the motor. Save the
removed screw for later use.
16

ETL model no. :5VSR60
Install the fitter to the light kit plate
by twisting clockwise, add 1 screw
removed from step 18 and tighten
the screws securely.
20
Remove the finial cap, hex nut, and
rubber pad from the fitter.
21
Place the glass onto the fitter as
shown.
23
Install the rubber pad and hex
nut onto the threaded rod secur-
ing the glass.
24
Connect white wire from fan to white
wire from light fixture. Then plug
blue wire from fan to black wire from
light fixture by pushing together the
connectors.
19
Install 3 x 40 watt Candelabra base
bulbs. Bulbs Not included.
22
Install the decorative finial nut to the
threaded rod by screwing on
securely.
25
Loosen 2 screws and remove 1 screw
from the light kit plate, save the
screw for future use.
18

ETL model no. :5VSR60
NOTE: If you have more than 1
fan with a remote, you will have
to change the DIP switch settings
located above the battery of the
remote. There are no DIP switch-
es on the fan. Only change the
remote DIP switches then press
“SET” See next pg. for details.
FAN REVERSE
(Press once to
change direction of
the fan)with fan
running.
FAN OFF SETTING
(Turns fan off only)
LIGHT ON/OFF SET-
TING AND DIMMER
(Press and hold to
dim light infinitively)
Red LED
indicator
Speed 1
Speed 2
Speed 3
Speed 6
Speed 5
Speed 4
DIP
switches SET button
Battery
Compartment

ETL model no. :5VSR60
Setting the dip switch and learning
function of the Remote controller
Turn the power on of the fan and press " set " within 60 seconds ( press and
hold the set button for at least 5 seconds ). If the fan includes a light, the light
will flash twice indicating the success of the learning function setting.
If you cannot finish the setting in 60 seconds. Turn the power off for at least 5
seconds and then turn the power on again and press " Set " for at least 5 sec-
onds within 60 seconds.
The fan will go to the last factory setting. This could be any speed or off.
If you have more than 1 fan with the Remote controller, you will have to change
the DIP switch settings of the Remote Transmitter located beside the battery
compartment of the remote. There is no dip switch on the Receiver.
Make sure that the power is off to at least one of the fans.
Use the steps above to set the learning function for the first fan.
Turn the power off to the first fan and power on the second fan and use the
setting above to set the learning function on the second fan.
When completed, turn both fans on.
To set 2 fans to the same transmitter use the steps above with both fans
powered on.

ETL model no. :5VSR60
1.Check main and branch circuit fuses or circuit breakers.
2.Check line wire connections to fan and switch wire connections in switch housing.
CAUTION: Make sure main power is turned off.
3.Make sure forward/reverse switch is firmly in up or down position. Fan will not operate when
switch is in the middle.
4.Make sure that shipping stabilizer tabs have been removed from motor.
1.Check to make sure all screws in motor housing are snug (not over tightened).
2.Check to make sure the screws which attach the fan blade holder to the motor are tight.
3.Check to make sure wire nut connectors in switch housing are not rattling against each other or
against the interior wall of the switch housing.
CAUTION: Make sure main power is turned off before entering switch housing.
4.If using an optional Ceiling Fan Light Kit, check to be sure the screws securing the glassware are
finger tight. Check to be sure light bulb is tight in socket and not touching glass shade(s). If vibra-
tion persists from glass, remove glass and install a 1/4" wide rubber band on glass neck to act as an
insulator. Replace glass and tighten screws against rubber band.
5.Some fan motors are sensitive to signals from Solid State variable speed controls.
DO NOT USE a Solid State variable speed control.
6.Allow "break-in" period of 24 hours. Most noises associated with a new fan will disappear after
this period.
1.Make sure that the ridge of the canopy engages the notch in the downrod ball. (See illustration in
Step #6 of Downrod Mount installation).
2.Check that all blades are screwed firmly into blade holders.
3.Check that all blade holders are tightened securely to motor.
4.Make sure that canopy and mounting bracket are tightened securely to ceiling junction box and
junction box is mounted firmly to ceiling joist.
5.Most fan wobble problems are caused when blade levels are unequal. Check this level by selecting
a point on the ceiling above the tip of one of the blades. Measure this distance from blade tip to ceil-
ng. Keeping measure within 1/8", rotate the fan until the next blade is positioned for measurement.
Repeat for each blade. If all blade levels are not equal, you can adjust blade levels by the following
procedure. To adjust a blade tip down, insert a washer (not supplied) between the blade and blade
holder at the screw closest to the motor. To adjust a blade tip up, insert washer (not supplied)
between the blade and blade holder at the two screws farthest from the motor. Reverse the position
of the washer if blades mount from top of blade.
6.If blade wobble is still noticeable, interchanging two adjacent (side by side) blades can redistribute
the weight and possibly result in smoother operation.
1.Check blue wire from fan to make sure it is connected to hot wire from house.
2.Check for loose or disconnected wires in fan switch housing.
3.Check for loose or disconnected wires in light kit.
4.Check for faulty light bulbs.
CAUTION: Make sure main power is turned off before entering switch housing.
2. If fan sounds noisy:
1. If fan does not start:
3. If fan wobbles:
4. If light does not work:
TROUBLE SHOOTING
If you have difficulty operating your new ceiling fan, it may be the result of incorrect assembly, installation, or wiring. In
some cases, these installation errors may be mistaken for defects. If you experience any faults, please check this Trouble
Shooting Chart. If a problem cannot be remedied, or you are experiencing difficulty in installation, please call our
Customer Service Center at the number printed on your parts list insert sheet.
Warning: Before servicing or cleaning unit, Switch power off at Service panel and lock service disconnecting
means to prevent power from being switched on accidentally. When the service disconnecting means cannot
be locked, securely fasten a prominent warning device, such as a tag, to the service panel.
Trouble Suggested Remedy
Customer Service Center:
301 West Washington St.
Riverside,NJ 08075
1-800-519-4092
www.montecarlofans.com