
Page 2
You must read and understand this
manual prior to installation, operation or
troubleshooting this appliance. Please
retain this owner’s manual for furure
reference and maintenance.
NOTICE
XW2010
XG0772 - 030711
Safety Alert Key ...................................................................................... 3
Introduction .........................................................................................3
Congratulations on your purchase ..............................................................3
Warranty and Installation Information: (See Appendix B) ..........................3
Installation .........................................................................................4
Section A: Before You Begin ......................................................................4
Important Message .................................................................................4
Before you start .........................................................................................4
Pre-Installation Checklist ........................................................................4
Understanding the Basic Operation .......................................................4
Residential R320-ST & R420-ST replace ............................................4
Section 1: Installation Overview & Product Dimensions ............................5
The R-Series R320-ST & R420-ST replaces ......................................5
Fireplace dimensions .........................................................................5
Clearances .........................................................................................5
Section 2: Framing .......................................................................................6
Rough frame-in Dimensions ...................................................................6
Fireplace Installation ...............................................................................6
Section 3: Finishing .....................................................................................7
Fireplace Screw Locations .....................................................................7
Back Framing .........................................................................................7
Installing Non-combustible Materials / Cement Board ..........................8
Installing Combustible Materials / Drywall .............................................8
Combustible Mantles and Facings .........................................................9
Fireplace Facing .................................................................................9
Mantles and Surrounds ......................................................................9
Section 4: Installing the Power Vent ..........................................................9
Installing a Roof Mounted Power Vent .................................................10
Venting Layout ......................................................................................10
Straight Venting Layout ....................................................................10
Multi-Elbow Installations ..................................................................10
Downward Vertical Venting ..............................................................10
Venting Components ............................................................................ 11
Installation of the External roof mounted power vent. .................... 11
Installing the external roof mounted power vent module................12
Installing a Wall Mounted Vertical Exterior Power Vent ......................13
Venting Layout ......................................................................................14
Multi-Elbow Installations ..................................................................14
Downward Vertical Venting ..............................................................14
Venting Components ............................................................................15
Installation of the external wall mounted power vent ......................15
Installing the external wall mounted power vent module................16
Section 5: Wiring .......................................................................................18
Installation Of Electrical Supply .................................................................18
Installing The Remote Switch ....................................................................18
HSI Wiring Schematic................................................................................19
Conduit & Wiring clearances ....................................................................19
IPI Wiring Schematic .................................................................................20
Section 6: Installing the Gas Line .................................................................21
Fuel Consumption .....................................................................................21
Pressure requirements: .............................................................................21
Gas Connection .......................................................................................21
Section 7:Removing & Installing the Door ....................................................22
Removing the doors: .................................................................................22
Installing the Door: .....................................................................................22
Section 8: Installing the Firestones ...............................................................23
Optional River Rocks .................................................................................23
Operation .......................................................................................24
Section 9: Start-up Sequence .......................................................................24
Honeywell Intermittent Pilot .......................................................................24
For Your Safety - READ BEFORE LIGHTING .........................................24
Lighting Instructions ...................................................................................24
Section 10: Cleaning and Maintenance ........................................................25
General .......................................................................................25
Cleaning .......................................................................................25
Gas Control Valve ......................................................................................25
Appendix A .......................................................................................26
Power Vent Locations.....................................................................................26
Vertical Power Vent Detail .........................................................................27
Horizontal Power Vent Detail.....................................................................27
Appendix B .......................................................................................29
Warranty .......................................................................................29
Appendix C .......................................................................................30
State of Massachusetts ..................................................................................30