Moore Industries HES User manual

SYI
Demand Moore Reliability
All product names are registered trademarks of their
respective companies.
User’s Manual
HES
No. 226-710-00A
September 2018
HART to Ethernet Gateway System

Customer Support
Moore Industries is recognized as the industry leader in delivering top quality to its customers in products
and services. We perform a sequence of stringent quality assurance checks on every unit we ship. If any
Moore Industries product fails to perform up to rated specications, call us for help. Our highly skilled sta󰀨 of
trained technicians and engineers pride themselves on their ability to provide timely, accurate, and practical
answers to your process instrumentation questions. Our headquarters and other facilities phone numbers
are listed below.
There are several pieces of information that can be gathered before you call the factory that will help our
sta󰀨 get the answers you need in the shortest time possible. For fastest service, gather the complete model
and serial number(s) of the problem unit(s) and the job number of the original sale.
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Locations
World Headquarters Europe Australia
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Safety Messages
Please read this manual in its entirety. It should answer most of your questions. For personal and system safety, and for
optimum product performance, make sure you thoroughly understand the contents before installing, using, or maintaining
this product. Should you still have questions please visit our web site at www.miinet.com or contact any of our sales/
support o󰀩ces nearest you.
Your safety and the safety of others is very important. We have provided many important safety messages in this
manual. Please read these messages carefully. These safety messages alert you to potential hazards that could hurt
you or others or render damage to units.
All Moore Industries instrumentation should only be used for the purpose and in the manner described in this manual.
If you use this product in a manner other than that for which it was intended, unpredictable behavior could ensue with
possible hazardous consequences.
Each safety message is associated with a safety alert symbol. These symbols are found in the throughout the manual.
The denition of these symbols is described below:
Pay particular attention wherever you see the following symbols:
Note – Information that is helpful for a procedure, condition or
operation of the unit.
Caution – Hazardous procedure or condition that could damage or
destroy the unit.
Warning – Hazardous procedure or condition that could injure the
operator.
Qualied Personnel
The Moore Industries’ product/systems described in this manual may be operated only by personnel qualied for the
specic task in accordance with the relevant documentation, in particular its warning notices and safety instructions.
Qualied personnel are those who, based on their training and experience, are capable of identifying risks and avoiding
potential hazards when working with these Moore Industries’ products/systems.
Proper use of Moore Industries products
Moore Industries’ products may only be used for the applications described in the catalog and in the relevant technical
documentation. If products and components from other manufacturers are used, these must be recommended or
approved by Moore Industries’ . Proper transport, storage, installation, assembly, commissioning, operation and
maintenance are required to ensure that the products operate safely and without any problems. The permissible ambient
conditions must be complied with. The information in the relevant documentation must be observed.
We have reviewed the contents of this publication to ensure consistency with the hardware and/or software described.
Since variance cannot be precluded entirely, we cannot guarantee full consistency. However, the information in this
publication is reviewed regularly and any necessary corrections are included in subsequent editions. Specications and
information are subject to change without notice.
All product and company names are trademarks™ or registered® trademarks of their respective holders. Use of them
does not imply any a󰀩liation with or endorsement by them unless otherwise specied.
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HES User Manual
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Contents
HES Quick Start Guide........................................................................................................... 6
Section 1 - Introduction.............................................................................................................. 7
Overview ................................................................................................................................ 7
Features................................................................................................................................. 7
Model Numbers and Options.................................................................................................. 8
Understanding How the HES Retrieves and Stores HART Field Device Data......................... 9
Section 2 – Calibration and Bench Check.................................................................................15
Calibration.............................................................................................................................15
Bench Check.........................................................................................................................15
Configuring the HES Ethernet Settings..................................................................................15
Section 3 – Wiring and Installation............................................................................................23
Terminal Designations...........................................................................................................23
Dimensions ...........................................................................................................................24
Installation.............................................................................................................................25
Mounting ...............................................................................................................................25
Electrical Connections...........................................................................................................25
Installation Category..............................................................................................................25
User Configurable Hardware .................................................................................................26
Section 4 – HES Configuration..................................................................................................29
FDT Frame Application..........................................................................................................29
FDT/DTM Software Installation..............................................................................................29
Basic Setup...........................................................................................................................32
Network Configuration...........................................................................................................32
Connecting to the HES Using MIIP........................................................................................35
HART Inputs Settings............................................................................................................42
MODBUS/TCP Settings.........................................................................................................48
HES System Settings............................................................................................................51
Downloading the Configuration File to the HES (DTM)..........................................................56
Built-in HTTP Web Server .....................................................................................................58
Section 5 - MODBUS Register Definitions.................................................................................65

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HES MODBUS Register Definitions.......................................................................................65
HART Field Device Registers................................................................................................66
Section 6 – Operation and Maintenance ...................................................................................78
Operation ..............................................................................................................................78
HES Status Information.........................................................................................................78
Maintenance..........................................................................................................................88
Section 7 – Application..............................................................................................................89
Leveraging Existing Networks ...............................................................................................89
HES Installation in Remote Oil & Gas Tank Battery...............................................................90
Diagnostics Help Improve Process Uptime............................................................................91
Section 8 - Specifications..........................................................................................................92
HES Specifications................................................................................................................92
Section 9 – Ordering Information ..............................................................................................93
Ordering Information..............................................................................................................93
Warranty...................................................................................................................................94

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HES Quick Start Guide
The HES is ready to install and is set up either with your specified configuration or the default
configuration.
After programming your HES, Ethernet Gateway System, install the unit into your application
using the connection diagrams and terminal designation table located in this manual.
HART Input Settings:
For each HART input Primary Master, 1 HART Field Device with address 0, Normal
mode, 1 retry, polling with command 3, additional status off
Factory Default User Configuration for MODBUS:
Mapping = By variable
Compressed unused devices = OFF
Compressed CMD3/CMD9 Variables = OFF
Floating Point Word Order = Standard LSW
Number of Decimal Places = 0
Failed HART Device’s Register Value = Hold Last Value
HES System Settings:
ID tag=blank
Descriptor = blank
Message = blank
PV=DV66
SV=DV68
TV=DV70
QV=DV72
Network Default Configuration:
DHCP = ON
Name = HES
Location = TBD
MODBUS TCP connections = 4
HART-IP connections = 4
Security Jumpers Set To:
Network configuration = Read / Write
User configuration = Read / Write

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Section 1 - Introduction
The Moore Industries’ HES HART®to Ethernet Gateway System converts signals from wired
HART devices to Ethernet MODBUS/TCP and HART-IP. This manual contains information
needed to install, operate and maintain this product.
Overview
Description
The flexible HES HART to Ethernet Gateway System converts signals from wired HART devices
to Ethernet MODBUS TCP/IP. The robust HES is the perfect economical way to process data
and instrument diagnostics from multiple connected smart HART instruments via MODBUS
TCP/IP by allowing greater process uptime through acquisition of process variable data and
instrument diagnostics, enabling timely and effective analysis of a process.
The HES HART to Ethernet Gateway System is available with 1 or 4 HART input channels. It
supports up to 16 field devices per channel (in multidrop mode) for a total of 64 Field Devices on
4 channels, configurable for Primary or Secondary Master, support for retries, BURST mode
and HART Command 3 or 9.
The Ethernet output supports up to four MODBUS/TCP and four HART-IP connections. A built-
in web server provides quick and easy viewing of HES and device status, HART field device
variable data and its MODBUS register address using any web browser. Configuration is
available using PACTware and the associated DTMs.
Features
Available with multiple channels. 1 or 4 HART channels to support up to 16 or 64 HART
devices.
Single HART channels:Up to 16 HART devices in digital multidrop mode, or one device in a
standard point-to-point 4-20mA loop configuration.
4 HART channels: Up to 16 on each of four multidrop HART networks to HES transmits to IIoT
systems over Internet or Intranet to control systems, asset manager and historians.
HART Multiplexer Capability. Multiplex up to 64 HART instruments with dynamic and device
variables and diagnostic bits that you want to capture in your asset management system over
your industrial Ethernet network.
Works with HART compatible devices. The HES communicates with HART 5, 6 and 7 smart
multivariable mass flow, pressure, pH and temperature transmitters, coriolis, magnetic,
ultrasonic and vortex flow meters and more.
Monitor up to 8 variables per device plus instrument diagnostics. Using the Field Device
Status byte data, the HES reads diagnostic data including smart device configuration changed;

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primary and non-primary variables out of limits; primary variable analog output fixed and more
HART status data. It can also be configured to read the Additional Status from the Field Devices
(using command 48).
Network configuration. Supports DHCP or fixed IP address, subnet mask and gateway
settings (NAC client), auto negotiation and auto MDIX.
Security. Two layer security. User and Network configuration can be independently write
protected using hardware jumpers (see Section 3) and the number of connections
(MODBUS/TCP and HART-IP) can be set by the user (see Section 5).
Easy MODBUS mapping selection.Provided by variable or by device grouping.
Simple to Configure. Configure over HART-IP, using PACTware or other FDT host and
supplied DTM. Easy to use menus provide full configuration of HES, HART channel
communications and MODBUS data.
Webpage monitoring and status. A built-in web server in the HES provides quick and easy
viewing of HES and HART field device status, HART device variable data and its MODBUS
register address using any web browser.
Operating power. 9-30DC
Model Numbers and Options
The following section provides details of the Moore Industries model number and the available
options for the HES.
Moore Industries uses the model and serial numbers of our instruments to track information
regarding each unit that we sell and service. If a problem occurs with your instrument, check for
a tag affixed to the unit listing these numbers. Supply the Customer Support representative with
this information when calling.
Moore Industries model numbers for HES is structured as follows:
HES/4HART/ETH/9-30DC/-MB [DIN]
Unit/Input/Output/Power/-Options [Housing]
Refer to Section 10 Ordering Information for a quick reference table of ordering information.

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INPUTS:
Accepts a HART digital protocol input directly from a smart HART transmitter.
HART -Single HART channel input supporting up to 16 HART devices.
4HART -Four HART channel inputs supporting up to 64 HART devices.
OUTPUT:
ETH
HES has Ethernet Output that supports 10/100 Mbps Cat 5/6 Ethernet communications.
POWER:
9-30DC
Accepts any power input range of 9-30Vdc.
OPTIONS:
-MB
HES has MODBUS/TCP Output. This option must be specified.
HOUSING:
[DIN]
DIN-style aluminum housing mounts on 35mm Top Hat DIN-rail (EN50022).
Dynamic and Device Variables
Before setting up the HES, or incorporating the unit in your application, Moore Industries
suggests that all users take a few moments to become familiar with the different HART revisions
and variables available in their HART field devices.
Understanding How the HES Retrieves and Stores HART Field Device Data
HART Revisions
HART field devices are compliant to a certain HART revision. Most field devices released within
the last twenty years support HART revisions 5, 6 or 7. Each new revision of HART offers
different features and capabilities but all field devices, regardless of revision, still support
backwards compatibility with HART masters and handheld communicators. The HES, acting as
a HART master, communicates with all HART field devices that contain HART revision 5, 6 or 7.
It is important to verify what revision of HART the field device contains to ensure that the HES is
configured correctly.
HART Dynamic and Device Variables
HART devices can provide a significant amount of data in addition to the primary variable, which
is embedded onto the 4-20mA loop. In addition to diagnostic and status bits and bytes, there are

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two types of HART variables that you can retrieve from HART devices – Dynamic Variables and
Device Variables.
All of the HART field device HART Variables are IEEE 754 Floating Point values and are
retrieved by the HES from the field device by utilizing HART Command 03 or Command 09.
Dynamic Variables consist of the Primary Variable (PV), Secondary Variable (SV), Tertiary
Variable (TV) and Quaternary Variable (QV). These variables can be obtained from the field
device using HART Command 03 or 09.
Device Variables may also be used in more sophisticated or multivariable HART field devices to
provide additional process, diagnostic or status related information. Device Variables are only
available in HART 6 and 7 revision field devices and are read using HART Command 09. Each
field device can define up to 240 Device Variables (HART 7) numbered consecutively from 0 to
239. The Device Variable Codes are unique to each field device and may be defined in the
operation manual or obtained from the manufacturer. In addition, the following Device Variable
Codes are defined in the HART specification (see table 1.1).
Table 1.1. HART Additional Device Variables
DV
Description
242
(Optional) Battery Voltage
243
(Optional) Battery life
244
Percent Range
245
Loop Current
246
Primary Variable (PV)
247
Secondary Variable (SV)
248
Tertiary Variable (TV)
249
Quaternary Variable (QV)
NOTE:On some HART field devices the Dynamic Variables - PV, SV, TV and QV, can
be assigned and represented as any of the Device Variables.

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HES as a HART Master
The HES can be configured as a Primary or Secondary HART master and polls up to 16 field
devices on each of its four channels (total of 64 field devices maximum per HES). The HES
supports HART Commands 03 and 09 for the reading of Dynamic and Device Variables.
Additionally the HES supports HART Command 48 which reads the field device’s Additional
Status data. The HART revision of the field device will determine how it supports these
commands. Below is a brief summary of which HART Commands are supported by each HART
Revision.
HART 5 Devices support HART Command 03 only.
Using HART Command 03, the HES will read the Dynamic Variables, i.e. PV, SV, TV, QV and
loop current from the field device.
HART 6 Devices support HART Command 03 and Command 09.
Using HART Command 03, the HES will read the Dynamic Variables and loop current from the
field device. Using Command 09, the HES can read up to 4 four Device Variables from the field
device. To use Command 09, the number of Device Variables and each Device Variable Code
from the specific field device need to be specified.
HART 7 Devices support HART Command 03 and Command 09.
Using HART Command 03, the HES will read the Dynamic Variables and loop current from the
field device. Using Command 09, the HES can read up to eight Device Variables from the field
device. To use Command 09, the number of Device Variables and each Device Variable Code
from the specific field device need to be specified.
All HART revisions support the Additional Status Command 48.
For multivariable and more complex HART field devices, where data is required from more than
eight Device Variables, the field device can be polled multiple times by the HES with each poll
specifying up to eight unique Device Variables. For example, if you wanted Device Variables 2-
25 from a specific field device, you could configure the HES to poll that same field device using
HART Command 09 three times specifying eight unique Device Variables in each poll.
HES as a HART Field Device
The HES acts as both a HART Master (reading up to 64 field devices across four channels) and
as a HART Field Device. As a HART Field Device, it is HART 7 compliant and has both
Dynamic and Device Variables, which can be read via MODBUS/TCP, HART-IP or can be
viewed on the HES’ webpage. See figure 1.1

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Figure 1.1. HES HART Status & Variables webpage

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The HES has 74 defined Device Variables (see default assignments in table 1.2). DV1-64 are
assigned by default to represent the PV of each device (1-16) on each HES channel (1-4).
However, any of these 64 Device Variables can be re-configured to represent any variables of
the connected HART field devices. DV65-74 are fixed Device Variables that include information
on HES channel and device communications.
Table 1.2. HES HART Device Variables
DV Code
Name
Description
1
FieldDevData
Ch1, Device 1, PV
2
FieldDevData
Ch1, Device 2, PV
----------------
----------------
thru
16
FieldDevData
Ch1, Device 16, PV
17
FieldDevData
Ch2, Device 1, PV
----------------
----------------
thru
32
FieldDevData
Ch2, Device 16, PV
33
FieldDevData
Ch3, Device 1, PV
----------------
----------------
thru
48
FieldDevData
Ch3, Device 16, PV
49
FieldDevData
Ch4, Device 1, PV
----------------
----------------
thru
63
FieldDevData
Ch4, Device 15, PV
64
FieldDevData
Ch4, Device 15, PV
65
ch1 num configured
Number of field devices channel 1 is
configured to poll
66
ch1 w/ comms
Number of field devices channel 1 is
communicating with
67
ch2 num configured
Number of field devices channel 2 is
configured to poll
68
ch2 w/ comms
Number of field devices channel 2 is
communicating with
69
ch3 num configured
Number of field devices channel 3 is
configured to poll
70
ch3 w/ comms
Number of field devices channel 3 is
communicating with
71
ch4 num configured
Number of field devices channel 4is
configured to poll
72
ch4 w/ comms
Number of field devices channel 4 is
communicating with
73
total configured
Total number of field devices the HES is
configured to poll
74
total w/ comms
Total number of field devices the HES is
communicating with

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The Dynamic Variables are assigned by default as shown below, but any of the HES’ 74 Device
Variables can be assigned to any of the Dynamic Variables - PV, SV, TV and QV, when
configuring the device. The Loop Current value of the HES is set to NaN (Not a Number).
Table 1.3. HES HART Dynamic Variable Defaults
Dynamic
Variable
DV Code
Description
PV
DV66
Number of field devices channel 1 is communicating with
SV
DV68
Number of field devices channel 2 is communicating with
TV
DV70
Number of field devices channel 3 is communicating with
QV
DV72
Number of field devices channel 4 is communicating with
HES MODBUS Data
The HES provides access to both HART field device data, HES device data and additional
status information.
For each field device, the following information is made available to the MODBUS memory map:
Dynamic Variables (PV, SV, TV, QV) plus Loop Current or Device Variables (1-8)*
Variables’ Quality Stamps
Status and Additional Status** Information
Configuration Data – Serial number, Tag, HART revision, Manufacture and Device Type
Code, EGU, PV Upper & Lower Range
There are various options to organize and compress the HART field device data within the
MODBUS memory map. Compression allows each group of data within the memory map to be
organized in a contiguous manner, which optimizes and minimizes the number of MODBUS
master polling records. The default setting organizes the HART field device data by variable
type and uses no compression.
For the HES, the following information is available within the MODBUS memory map:
System Information (Overall status, information, diagnostics, security, configuration
errors)
Channel status
Dynamic Variables (PV, SV, TV, QV)
Device Variables (1-64)
Variables’ Quality Stamps
Once the HES is fully configured, the HES web pages can be referenced to confirm the
MODBUS registers used for all data.
*2 sets of registers are provided for the device data, one set is 32 bit floating point and the other set is 16 bit integer
values
**The Acquire Additional Status setting needs to be enabled for the channel in the HES

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Section 2 – Calibration and Bench Check
Calibration
As the Input signals and Output data are in a digital format, no calibration is necessary.
Bench Check
We strongly recommend that you initially configure and test the HES on your bench prior to
installing it on your HART loop(s).
Your first task would be to configure the IP address for your HES.
Configuring the HES Ethernet Settings
Configuring your HES for your local area network (LAN) is the first step in this process. Our
Network Address Configuration (NAC) Client software will help you configure the HES properly.
Begin by installing the NAC Client software onto your PC.
Installing the NAC Client
To install the software, insert the Interface Solution Configuration Tools and Installation Manuals
CD into the CD drive of a Windows® equipped PC. Open the CD/Configuration Software and
Tools, navigate to Ethernet NAC Client Software and run the Moore NAC program, then use the
setup program to install the NAC Client. The setup program may require you to upgrade certain
Windows® components before it will install.
Fixed Network Settings or DHCP
To use the HES on a given Ethernet network, three settings must be configured – IP address,
gateway and subnet mask. The HES comes with DHCP (Dynamic Host Configuration Protocol)
enabled, allowing the network settings to be acquired automatically when the HES is connected
to a network with a DHCP server. If connected to a network without a DHCP server, fixed
network settings must be configured in the HES.
NOTE: If the HES is using DHCP at start up, the network address information
displayed in the list box is how it is currently configured. When you double-click to open the Edit
window, the network settings boxes are disabled. You cannot set the IP address, subnet mask
or gateway address manually if DHCP is enabled.
CAUTION:The use of DHCP introduces the possibility of change or loss of IP
address, caused by DHCP server outages or configuration specifics, or by an untimely power
outage to the HES (i.e. coincident with DHCP lease expiration). Use of fixed network settings in
the HES is recommended. This avoids these potential problems.

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To access the network settings of any HES, run the NAC Client on a PC connected to the same
network as the HES or, if no network is available, connect an Ethernet cable between the
Ethernet port of the HES and PC.
1. Start the NAC Client by clicking on the icon in the Start Menu.
2. Once the program is running, click “Find All”. If more than one HES is on the network,
the NAC Client will list them all.
3. Either use the serial number to identify the HES, or simply disconnect the network cable
from the HES in question, click “Find All” again and determine which HES disappeared
from the list.
Figure 2.1. NAC Client showing HES default setting with DHCP enabled.
To change the network settings for the HES, double-click on the HES that you want to change.
This will open a second window where you can view and change all network settings. Click OK
when you are finished.
If you receive an error, you may have an incorrect setting in the network window.
Figure 2.2 – NAC Client showing HES with DHCP disabled and showing a user specific IP
address.

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Verifying the HES Ethernet Connection
To test the HES Ethernet connection, open a web browser (for example Internet Explorer) and
type the IP address of the station into the address bar. If you are successful, you will see a web
page entitled “HES: HART Ethernet System”.
Testing your HES
To test that your HES is operating properly you will need the following:
Table 2.1. Assembling the Necessary
Equipment
Device Specifications
HART Load Resistor 250 – 1100 ohms
Power Supply 9 – 30Vdc
Personal Computer
Microsoft Windows based PC; 16Mb free
RAM;
20MB free disk space on hard drive;
Microsoft
Windows 7 or
10
Ethernet
cable
Internet Explorer (or other web browser)
HART Field Device At least one HART device to be used to test the
functionality of the HES
MODBUS/TCP Host To be used to verify the transfer of data from the
HART Field Device to the MODBUS/TCP Host

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Front Panel LEDs
The front panel of the single channel HES has two LEDs, Ready and Channel 1.
The front panel of the four channel HES has five LEDs, Ready and Channels 1 - 4.
Table 2.2. LED Meanings
LED Color Description
Ready RED Initializing on power up or Unit Fault
GREEN System OK
Channel X (1, 2, 3, 4) RED Initializing, Fault or No
HART
communication
GREEN Channel OK and HART
communication with all field devices
RED/GREEN Some but not all field devices
responding to
polling

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Wiring your HES
For your testing, your HART Field Device can be powered either by the HES, or by a separate
power source.
See Figure 2.3 for connecting your HART Field Device to the HES by using the HES to provide
power to the HART Field Device. Note that this method is only applicable to testing on Channel
1 of the HES. Only Channel 1 has the transmitter excitation (TX) terminal.
See Figure 2.4 for connecting your HART Field Device using an external power source to
provide power to the HART Field Device.
Figure 2.3. Connecting a HART Field Device to the HES

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Figure 2.4. Powering your HART Field Device by Using an External Power Source.
Testing Channel 1
By default, Channel 1 of the HES is configured to poll one device at HART address 0, so set up
your HART field device for HART address 0. Connect it to the input of the HES by following the
wiring diagram of either Figure 2.3 (using the HES TX terminal to power your HART field device)
or Figure 2.4 (using an external power source to power your HART field device). If everything is
correct, you should observe a green indication on the LED adjacent to Channel 1 on the front
panel of the HES.
You can now use your MODBUS/TCP Host to verify that the HES is passing MODBUS data
correctly. First, use your PC to view the HES web page for the IP address that you provided
earlier in this bench test procedure. View the System Status Registers for Channel 1 and look
at the Register Name “Detected Devices”. The value in the register should be 0x001 that
implies Device 1 is present.