Moore 535 PROFILER User manual

M535-PROF V 6 , © JULY 20 17
1/4 DIN PROFILE CONTROLLER
USER'S MANUAL
5 3 5 P R O F I L E R
535
PROFILER

535-PROF User's Manual Appendix 7 A-23
Isolation Block Diagram

535-PROF User's Manual Table of Contents i
Table of Contents
TABLE OF CONTENTS
PAGE
CHAPTER1
INTRODUCTION ............................................................................... 1
535 Profile Controller Modes .............................................................. 1
Order Code, Packaging Information ................................................... 2
Where to Go Next............................................................................... 2
Text Formatting in this Manual ........................................................... 2
CHAPTER2
BASICINTERFACE .......................................................................... 4
Displays ............................................................................................ 4
Icons (Lit) .......................................................................................... 5
Keys.................................................................................................. 5
Basic Profile Controller Operating Procedures .................................... 7
To Enter the RECIPE SET UP Mode.......................................... 7
To Enter the SET UP Mode ....................................................... 7
To Run a Recipe ........................................................................ 7
To Hold a Recipe ....................................................................... 7
To Abort a Recipe and Switch to Manual Control ........................ 7
To Abort a Recipe and Control to the Idle Setpoint ...................... 7
To Display the Setpoint (SP) while a Recipe Is Running ............. 8
To Display the Recipe Number .................................................. 8
Basic Process Controller Operating Procedures ................................. 8
To Select/Change a Setpoint ..................................................... 8
To Change from Auto to Manual Control (Bumpless Transfer) ..... 8
To Change from Manual to Auto................................................. 8
To Change Manual Output Values ............................................. 8
To Override Security ................................................................. 8
To Display Control Output Value ................................................ 9
To Display the Active PID Set ................................................... 9
Alarm Operation ................................................................................. 9
Alarm Indication ........................................................................ 9
To Acknowledge an Alarm(s) ................................................... 10
Latching Alarms ...................................................................... 10
Limit Sequence ....................................................................... 10
More On Alarms ...................................................................... 10
CHAPTER3
INSTALLATION .............................................................................. 11
Mounting the Controller .................................................................... 11
Wiring .............................................................................................. 12
AC Power Input ....................................................................... 13
Process Variable Input ............................................................ 13
Digital Input(s) ......................................................................... 16
1. Digital Inputs with a Switch or Relay ................................ 16
2. Digital Inputs with an Open Collector ............................... 16
Remote Setpoint Option .......................................................... 16
Output Modules ....................................................................... 17
1. Mechanical Relay Output ................................................ 17
2. Solid State Relay (Triac) Output ...................................... 17
About This Manual:
Throughout this User’s Manual
information appears along the
margins (NOTE: CAUTION! and
WARNING!). Please heed these
safety and good practice notices for
the protection of you and your
equipment.

ii Table of Contents 535-PROF User's Manual
Table of Contents
CHAPTER3
INSTALLATION(CONTINUED)
Output Modules
3. DC Logic (SSR Drive) Output .......................................... 18
4. Milliamp Output .............................................................. 18
5. Position Proportioning Output ......................................... 18
Serial Communications ........................................................... 19
Limit Control ............................................................................ 20
CHAPTER4
HARDWARE SET UP ...................................................................... 21
Hardware Input Types ...................................................................... 21
The Process Variable ....................................................................... 21
The Remote Setpoint ....................................................................... 22
Mechanical Relays .......................................................................... 22
Accessing and Changing Jumpers ................................................... 23
Adding and Changing Output Modules .............................................. 24
Special Communications Module ..................................................... 26
CHAPTER5
SOFTWARECONFIGURATION ...................................................... 27
Menus ............................................................................................. 27
Parameters ...................................................................................... 29
Configuration and Operation ............................................................. 29
Where to Go Next............................................................................. 29
Software Menus and Parameters ..................................................... 31
CONFIG.................................................................................. 31
REC. CONF. ........................................................................... 37
PV1 INPUT ............................................................................. 39
PV2 INPUT ............................................................................. 41
CUST. LINR. ........................................................................... 43
CONTROL .............................................................................. 44
ALARMS................................................................................. 46
REM. SETPT. ......................................................................... 50
RETRANS. ............................................................................. 51
SELF TUNE ............................................................................ 53
SPECIAL ................................................................................ 54
SECURITY ............................................................................. 56
SER. COMM. .......................................................................... 57
RECIPE # ............................................................................... 58
Parameter Value Charts ................................................................... 61
CHAPTER6
TUNING .......................................................................................... 71
Overview ......................................................................................... 71
Tuning Parameters .......................................................................... 72
Tuning Value Chart .......................................................................... 76
Self Tune Messages and Troubleshooting ........................................ 78
CHAPTER7
APPLICATIONS .............................................................................. 79
A. Profile Control.............................................................................. 79
Software Configuration ............................................................ 80
Digital Inputs ........................................................................... 84
PAGE

535-PROF User's Manual Table of Contents iii
Table of Contents
CHAPTER7
APPLICATIONS(CONTINUED)
A. Profile Control
Master/Slave Operation ........................................................... 84
HardwareConfiguration ....................................................... 85
B. Control Type ................................................................................ 85
Software Configuration ............................................................ 85
C. Alarms ........................................................................................ 86
Software Configuration ............................................................ 86
D. Duplex Control ............................................................................. 90
HardwareConfiguration ........................................................... 90
Software Configuration ............................................................ 90
Duplex Output State Examples ............................................... 91
Duplex with Reverse and Direct Acting Outputs ................... 91
Duplex with Direct and Reverse Acting Outputs ................... 91
Duplex with 2 Reverse Acting Outputs................................. 92
Duplex with a Gap Between Outputs.................................... 92
Duplex with a Overlapping Outputs and Output Limits .......... 93
Duplex with Various Relative Gain Settings ......................... 93
Duplex with One On/Off Output ........................................... 94
Duplex with Two On/Off Outputs ......................................... 94
E. Slidewire Position Proportioning Control ....................................... 95
HardwareConfiguration ........................................................... 95
Software Configuration ............................................................ 95
F. Velocity Position Proportioning Control ........................................ 96
HardwareConfiguration ........................................................... 96
Software Configuration ............................................................ 96
G. Staged Outputs ........................................................................... 97
HardwareConfiguration ........................................................... 97
Software Configuration ............................................................ 97
H. Retransmission ........................................................................... 97
HardwareConfiguration ........................................................... 97
Software Configuration ............................................................ 97
I. Digital Inputs................................................................................. 98
HardwareConfiguration ........................................................... 98
Software Configuration ............................................................ 98
Basic Operating Procedures .................................................. 100
J. Remote Setpoint ........................................................................ 100
HardwareConfiguration ......................................................... 100
Software Configuration .......................................................... 100
Basic Operating Procedures .................................................. 101
K. Multiple Setpoints ...................................................................... 101
Software Configuration .......................................................... 101
Basic Operating Procedures .................................................. 101
L. Multiple Sets of PID Values ....................................................... 101
Software Configuration .......................................................... 101
Basic Operating Procedures .................................................. 102
Using with Adaptive and Pretune ........................................... 102
M. Powerback ................................................................................ 102
Software Configuration .......................................................... 103
N. Self Tune— Powertune® ........................................................... 103
Pretune ................................................................................. 103
Adaptive Tune ....................................................................... 103
PAGE

iv Table of Contents 535-PROF User's Manual
Table of Contents
CHAPTER7
APPLICATIONS(CONTINUED)
N. Self Tune—Powertune®
Software Configurations ........................................................ 104
Pretune by Itself................................................................ 104
Pretune Type 1 & Adaptive Tune ....................................... 104
Pretune Type 2 or 3 & Adaptive Tune ................................ 106
Adaptive Tune by Itself ..................................................... 106
Self Tuning with Multiple Sets of PID ................................. 108
Self Tune with Time Proportioning Outputs ........................ 108
Self Tune with Control Valves ........................................... 108
O. Ramp-to-Setpoint ...................................................................... 109
Software Configuration .......................................................... 109
P. Input Linearization ..................................................................... 109
Thermocouple and RTD Linearization .................................... 109
Square Root Linearization ...................................................... 109
HardwareConfiguration ..................................................... 110
Software Configuration ...................................................... 110
Custom Linearization ............................................................. 110
Software Configuration ...................................................... 110
Q. Load Line .................................................................................. 111
R. Security .................................................................................... 111
Software Configuration .......................................................... 111
Basic Operating Procedures .................................................. 112
S. Reset Inhibition ......................................................................... 112
Software Configuration .......................................................... 112
T. Process Variable Reading Correction ......................................... 112
U. Serial Communications .............................................................. 113
HardwareConfiguration ......................................................... 113
Software Configuration .......................................................... 113
V. Cascade Control ........................................................................ 114
HardwareConfiguration ......................................................... 116
Software Configuration .......................................................... 116
Tuning Cascade Control ........................................................ 116
W. Ratio Control............................................................................. 117
HardwareConfiguration ......................................................... 118
Software Configuration .......................................................... 118
PAGE

535-PROF User's Manual Table of Contents v
Table of Contents
APPENDIX 1
MENUFLOWCHARTS ................................................................... A-1
APPENDIX 2
PARTS LIST ..................................................................................A-3
APPENDIX 3
TROUBLESHOOTING ...................................................................A-4
APPENDIX 4
CALIBRATION ...............................................................................A-6
Preparation For All Input Calibrations ..............................................A-7
Thermocouple Cold Junction Calibration ......................................... A-8
Analog Milliamp Input Calibration ....................................................A-8
Milliamp Output Calibration .............................................................A-9
Reset Menu Data .......................................................................... A-10
HardwareScan ..................................................................... A-11
Slidewire Test ............................................................................... A-11
Quick Calibration Procedure .......................................................... A-11
APPENDIX 5
SPECIFICATIONS ....................................................................... A-12
APPENDIX 6
GLOSSARY ................................................................................. A-17
APPENDIX 7
ISOLATION BLOCK DIAGRAM .................................................... A-22
PAGE

vi Table of Contents 535-PROF User's Manual
Table of Contents
LIST OF FIGURES
PAGE
Figure2.1 ....... Operator Interface ................................................................ 4
Figure2.2 ....... Before and After Acknowledging An Alarm ............................. 9
Figure3.1 ....... Instrument Panel & Cutout Dimensions ............................... 11
Figure3.2 ....... Attaching Mounting Collar ................................................... 11
Figure3.3 ....... All535-PROFTerminalAssignments .................................. 12
Figure3.4 ....... ACPowerInputTerminals .................................................. 13
Figure3.5 ....... Process Variable Terminals ................................................ 13
Figure3.6 ....... PV1 and PV2 Wiring for Milliamp, RTD and
Voltage Inputs. .................................................................. 14
Figure3.7 ....... PV1 and PV2 Wiring for Milliamp Inputs with
Internaland External Power Supply ..................................... 15
Figure3.8 ....... Digital Inputs Wiring with A Switch or Relay .......................... 16
Figure3.9 ....... Digital Input Wiring with An Open Collector ........................... 16
Figure 3.10 ...... RemoteSetpoint Terminals ................................................ 16
Figure 3.11 ...... MechanicalRelay Output Wiring ......................................... 17
Figure 3.12 ...... SSRRelay Output Wiring ................................................... 17
Figure 3.13 ...... DCLogicOutput Wiring ...................................................... 18
Figure 3.14 ...... MilliampOutput Wiring ....................................................... 18
Figure 3.15 ...... PositionProportioning OutputWiring ................................... 18
Figure 3.16 ...... SerialCommunications Terminals ...................................... 19
Figure 3.17 ...... 535-PROFWiring with LimitControl ..................................... 20
Figure4.1 ....... Location of Printed Circuit Boards for
HardwareConfiguration ...................................................... 21
Figure4.2 ....... (From the Top) the Microcontroller Circuit Board,
the Option Board, and the Power Supply Board .................... 22
Figure4.3 ....... Representation of Module ................................................... 25
Figure4.4 ....... InstallCommunicationsModule onto
MicrocontrollerBoard ......................................................... 26
Figure5.1 ....... Menu Flowchart for Set Up ................................................. 27
Figure5.2 ....... Configuration Flowchart ...................................................... 28
Figure5.3 ....... Independent vs. DependentParameters .............................. 29
Figure6.1 ....... Access the Tuning Menu Block .......................................... 71
Figure7.1 ....... Contacts for Recipe Selection ............................................. 84
Figure7.2 ....... Alarm Examples ................................................................ 89
Figure7.3 ....... Duplex with Reverse and Direct Acting Outputs ................... 91
Figure7.4 ....... Duplex with Direct and Reverse Acting Outputs ................... 91
Figure7.5 ....... Duplex with Two Reverse Acting Outputs ............................ 92
Figure7.6 ....... Duplex with A Gap Between Outputs ................................... 92
Figure7.7 ....... Duplex with Overlapping Outputs and Output Limits ............. 93
Figure7.8 ....... Duplex with Various Relative Gain Settings .......................... 93
Figure7.9 ....... Duplex with One On/Off Output ........................................... 94

535-PROF User's Manual Table of Contents vii
Table of Contents
Figure 7.10 ...... Duplex with Two On/Off Outputs ......................................... 94
Figure 7.11 ...... StagedOutputs Example ................................................... 97
Figure 7.12 ...... Combinations of Closed Digital Inputs for
Each Setpoint (Based on BCD Logic) .................................. 98
Figure 7.13 ...... Pretune Type 1, Type 2 and Type 3 with
AdaptiveTune ................................................................. 105
Figure 7.14 ...... NoiseBand Calculation Example ...................................... 107
Figure 7.15 ...... Noise Band Values for Temperature Inputs ........................ 107
Figure 7.16 ...... Deadtimeand Time Constant ........................................... 108
Figure 7.17 ...... SquareRootLinearization Formula .................................... 110
Figure 7.18 ...... 15-pointLinearizationCurve .............................................. 110
Figure 7.19 ...... LoadLine Example .......................................................... 111
Figure 7.20 ...... HeatExchanger Control Loop for Steam Supply ................. 114
Figure 7.21 ...... CascadeControl of Product Temperature .......................... 115
Figure 7.22 ...... RatioControlInMixingApplicatoin .................................... 117
FigureA4.1 ..... 535 Rear Terminals forCalibration ...................................... A-6
FigureA4.2 ..... Flowchart Calibration Menus .............................................. A-6
FigureA4.3 ..... Jumper Locations on the Microcontroller Circuit Board ......... A-7
FigureA4.4 ..... Input CalibrationWiring ...................................................... A-7
FigureA4.5 ..... Thermocouple/Cold Junction CalibrationWiring .................. A-8
FigureA4.6 ..... Analog mA Input Calibration Wiring .................................... A-9
FigureA4.7 ..... Analog mA Input Jumper Positions .................................... A-9
FigureA4.8 ..... MilliampOutput Calibration Wiring .................................... A-10
FigureA4.9 ..... OutputModuleMenu Cycle ............................................. A-10
FigureA4.10 ... Slidewire Test Wiring ...................................................... A-11

535-PROF User’s Manual Chapter 1 1
Introduction
CHAPTER 1
INTRODUCTION
Thank you for selecting the 535 Profile
Controller — the most sophisticated
instrument in its class. It will provide
you with years of reliable, trouble-free
performance.
From its surge-resistant power supply to its rugged construction, the 535 Profile
Controller is designed to ensure the integrity of your process with maximum reli-
ability — hour after hour, day after day. The isolated inputs and outputs guard
against the dangers of electrical interference, the front face meets NEMA 4X stan-
dards for watertight operation and exposure to corrosive environments, and the
solid metal housing and sturdy rubber keys enhance durability and ESD protec-
tion.
The 535 Profile Controller has been engineered to be the industry’s most user–
friendly process controller. With three digital display areas — two offering up to 9
charactersof true alphanumerics — thecontroller effectively eliminates the cryptic
messages that could confuse even the most experienced operator. The bright,
crisp display is vacuum fluorescent, and offers much better readability than any
other display technology. Additional operator–friendly features include: custom
programmable alarm messages, illuminated keys, and an easy–to–use menu
system.
The 535 Profile Controller is the most accurate instrument in its class. With a sam-
pling rate of ten times per second, it is ideal for demanding pressure and flow ap-
plications. The controller also offers a universal process input and modular, field
interchangeable outputs that allow more flexibility than ever before. The RS-485
serial communications interface allows the controller to utilize sophisticated soft-
ware routines and high speed hardware to provide exceptionally fast and accu-
rate transmission of data. The 535 Profile Controller also offers sophisticated
controlalgorithms, including exclusive AdaptiveTune whichconstantly analyzes
your process and makes modifications to the tuning parameters to ensure you’re
always under control.
535 PROFILE CONTROLLER MODES
There are four operating modes for the 535 profile controller:
OPERATION, the default mode of the controller. When the 535-PROF is oper-
ating, you can run recipes, change setpoints, select manual control and change
output level, acknowledge alarms and monitor conditions.

Introduction
2Chapter 1 535-PROF User’s Manual
SET UP, also referred to as configuration. Here the basic functions of the instru-
ment are configured, such as input and output assignments, alarm types and
special functions.
TUNING, where control function parameters for Proportional, Integral and Deri-
vation (PID) are configured. Use this mode periodically to optimize the control
performance of the instrument.
RECIPE SET UP, where the ramps, dwells and events for each recipe are con-
figured.
ORDER CODE, PACKAGING INFORMATION
Compare the product number to the ordering code on page 3 to determine the
outputs and options installed on the controller. The product number is printed on
the label on the top of the controller case.
Included with this 535 Profile Controller are:
• a 535 Profile Controller User’s Manual
• mounting hardware
• 1 sheet of Engineering unit adhesive labels
WHERE TO GO NEXT
• To become familiar with the controller interface, continue to Chapter 2.
• For important hardware installation guidelines, see Chapters 3 and 4.
• For a detailed description of all the software menus and parameters,
follow through Chapters 5 and 6. Appendix 1 can be used as a basic guide-
line to these parameters.
TEXT FORMATTING IN THIS MANUAL
Feature Format
KEYS RUN DISPLAY
or
ICONS OUT, ALM
MENUS CONFIG., TUNING,
PARAMETERS CYCLE TM:1, MIN.OUT2
PARAMETER VALUES OFF, SETPOINT, LAST OUT.
DISPLAY MESSAGES TOO HOT, OUT%
RUN DISPLAY

535-PROF User’s Manual Chapter 1 3
Introduction
Order
Output 1: Control Code
None 0
Mechanical Relay (5 amp) 1
Analog (milliamp) 2
Solid State Relay (triac) (1 amp) 3
DC Logic (SSR drive) 4
Output 2: Control, Alarm, or Retransmission
None 0
Mechanical Relay (5 amp) 1
Analog (milliamp) 2
Solid State Relay (triac) (1 amp) 3
DC Logic (SSR drive) 4
Output 3: Control, Alarm, Retransmission, or Loop Power
None 0
Mechanical Relay (5 amp) 1
Analog (milliamp) 2
Solid State Relay (triac) (1 amp) 3
DC Logic (SSR drive) 4
Loop Power 5
Output 4: Alarm, Retransmission, or Loop Power
None 0
Mechanical Relay (0.5 amp, 24 V) 1
Analog (milliamp) 2
Solid State Relay (triac) (0.5 amp, 24 V) 3
DC Logic (SSR drive) 4
Loop Power 5
Options
Enter “0” if not desired
Slidewire Feedback for Position
Proportioning Output A
24 VAC/24 VDC Operation F
Slidewire and 24 VAC/24 VDC G
Remote Setpoint B
Profile Controller Option C
Remote Setpoint and Profile E
Set of Five Digital Inputs D
Certification H
Five Digital Inputs and Certification J
Serial Communications
Enter “0” if not desired
RS-485 Serial Communications S
535 – 00
Note 1:Capability for position proportioning output is specified by ordering 535-11xxAxxx00, 535-33xxAxxx00, or 535-44xxAxxx00. Note 2:Capability for
velocity proportioning output is specified by ordering 535-11xxxxxx00, 535-33xxxxxx00, or 535-44xxxxxx00. Note 3: Up to two outputs may be used for
alarms. Note 4: All outputs are interchangeable modules. Note 5: The mechanical relay and solid state relay modules are derated to 0.5 amp at 24 Vac
when used as the fourth output.

Operation
4Chapter 2, Controller Operation 535 User's Manual
CHAPTER 2
BASIC INTERFACE
DISPLAYS
The display strategy of the 535 Profile Controller is the same for all modes.
1st Display (five 7-segment digits)
• For the process variable value.
2nd Display (nine 14-segment digits)
• For the setpoint, deviation, output level or valve position (if available)
• In RECIPE SET UP, TUNING or SET UP mode, for the parameter name.
• Upon power up, indicates the current setpoint.
• In OPERATION Mode, displays program operating values:
a. The target soak setpoint value for this segment, for example:
SP 1425 means “the final [soak] setpoint during this segment is 1425”
b. The current setpoint value, for example:
RAMP 300 means “the current ramping setpoint value is 300”
SOAK 1425 means “the current soak segment setpoint value is 1425”
3rd Display (nine 14-segment digits)
• For alarm messages, loop name, errors, etc.
• In RECIPE SET UP, TUNING or SET UP mode, the value or choice of
parameter shown in the 2nd display.
• In OPERATION Mode, displays recipe status values and messages. It
will alternate every two seconds between the selected recipe status value
and the next message ( if any messages are active).
a. The ramp or soak segment number being run or held, for example:
RAMP 10/11 means “using ramp segment 10 of 11 segments in this
recipe”
SOAK 3/4 means “using soak segment 3 of 4 segments in this recipe”
535
MANUAL DISPLAY RUN
ACK MENU FAST
OUT
1 2
ALM
1 2
Icons 1st
Ke
y
s
2nd
3rd
Location for
identification
label
Displays:
Figure 2.1
Operator Interface

Operation
535 User's Manual Chapter 2, Controller Operation 5
b. Theamount of time left in thecurrent ramp or soak segment or theamount
of time the soak segment has been waiting to run or continue due to
guaranteed soak, for example:
15:03 LEFT means “15:03 is remaining in this segment’s current cycle”
WAIT 12:37 means “the soak segment has been waiting for 12:37”
c. The status of events will be displayed. Active events will be indicated
by a ‘1’ and inactive events by a ‘0’, for example:
EVENT 000 means “events 1, 2, and 3 are inactive”
EVENT 100 means “event 1 is active and events 2 and 3 are inactive”
EVENT 111 means “events 1, 2, and 3 are active”
d. The current cycle number and the total number of cycles will be dis-
played, for example:
CYCLE 1/1 means “the first and only cycle is currently active”
CYCLE 13/99 means “the thirteenth of 99 cycles is currently active”
CYCLE 246 means “the 246th cycle [in continual cycling] is currently
active”
e. The current recipe number will be displayed, for example:
RECIPE 6 means “the sixth recipe is currently active”
ICONS (LIT)
OUT Indicates either the relay output is energized, or the analog output is
greater than 0%.
ALM1 Indicates the respective alarm (one) is active.
ALM2 Indicates the respective alarm (two) is active.
ALM Indicates an alarm wihtout an assigned output is active.
KEYS
FAST
No independent function. Press to modify the function of another key.
MANUAL
Press to toggle between manual and automatic control.
When lit, indicates the unit is under manual control.
Press to abort a running or held recipe and return controller to manual control.
RUN(For Profile Control)
Press to Run, Hold or Abort a recipe.
When a recipe is active, press to prompt a display message for selecting the
recipe nuumber (1 through 20).
When lit, indicates a recipe is running.
When blinking, indicates a recipe is on hold.
FAST+RUN
When a recipe is running or held, press to advance to next segment.
FAST
MANUAL
RUN
FAST +RUN

Operation
6Chapter 2, Controller Operation 535 User's Manual
DISPLAY
Press to toggle through values in the 2nd display for setpoint, ramping setpoint
(if available), deviation, PV1 (If PV source is not PV1), PV2 (if PV Source is not
PV1), output and valve position (if available).
In RECIPE SET UP, TUNING, SET UP mode, press to return controller to
OPERATION mode (display will show current setpoint).
FAST+DISPLAY
When a recipe is running or held, press to select recipe status.
When no recipe is running or held, press to display EVENT 000 message.
Press to increase the value or selection of displayed parameter.
FAST+
Press to scroll through values at a faster rate.
Press to decrease the value or selection of displayed parameter.
FAST+
Press to scroll through values at a faster rate.
ACK
Press to acknowledge (an) alarm(s).
Press to acknowledge Run, Abort and next segment commands.
When lit, indicates there is an acknowledgeable alarm or an event is being held
at the end of a recipe.
FAST+ACK
For events held at the end of a recipe, press to acknowledge and disable the
events.
MENU
In OPERATION mode, press to access the TUNING mode/menu.
In RECIPE SET UP, SET UP or TUNING mode, press to advance through a
menu’s parameters. (Use FAST+MENU to advance to to the next menu.)
FAST+MENU
In Automatic control, press to enter RECIPE SET UP mode. In Manual control,
press to enter the SET UP mode.
In SET UP mode, press to advance through menus. (Use MENU by itself to
access the parameters of a particular menu.)
DISPLAY
ACK
FAST
FAST
MENU
FAST +DISPLAY
FAST +ACK
MENUFAST +
+
+

Operation
535 User's Manual Chapter 2, Controller Operation 7
BASIC PROFILE CONTROLLER OPERATING
PROCEDURES
Use the following as a quick guide to key operating functions of the 535-PROF.
To Enter the RECIPE SET UP Mode
1. To enter the RECIPE SET UP mode from any other mode, hold down FAST
and press MENU. The MENU key will illuminate. The 2nd display line will
indicate RECIPE #, where # represents the recipe number.
2. Use the or key to select the recipe number.
3. Press MENU by itself. The first parameter of this menu for this recipe will
appear in the 2nd display, replacing RECIPE # , while the choices or selec-
tions appear in the 3rd display.
4. Pressing DISPLAY at any time exits the RECIPE SET UP mode and re-
turns you to OPERATION mode.
To Enter the SET UP Mode
1. If you are not in MANUAL control, press MANUAL. The MANUAL key will
illuminate.
2. Hold down FAST and press MENU. The MENU key will illuminate.
RECIPE # will appear alone in the 2nd display. Entering the SET UP mode
first gives you access to the RECIPE SET UP mode.
3. Hold down FAST and press MENU. CONFIG appears alone in the 2nd dis-
play. You are now in the SET UP mode. See Chapter 5 for a list of all Set Up
parameters, and Chapter 7 for applications.
To run a recipe:
1. Pressing the RUN key prompts the choice of recipe number.
2. Use the or key to select the proper recipe.
3. Press the ACK key to start the recipe.
To hold a recipe:
1. While a recipe is running (indicated when the RUN key is lit red), briefly press
the RUN key. The key will blink on and off and the 3rd display will indicate
HOLDING.
2. Press the RUN key again to resume the recipe.
To abort a recipe and place the controller in MANUAL
mode:
1. While a recipe is running (indicated when the RUN key is lit red), press the
MANUAL key. The 2nd display line will show REC. ABORT and the 3rd dis-
play will show PRESS ACK.
2. Press the ACK key within 5 seconds to abort the recipe and place the con-
troller in MANUAL mode. The manual output value will be the last output at
the point the recipe was aborted. The raise and lower keys may be used to
modify the output.
To abort a recipe and control to the IDLE setpoint:
1. While a recipe is running (indicated when the RUN key is lit red), press the
RUN key and hold until the 2nd display line shows REC. ABORT and the 3rd
display will show PRESS ACK.
2. Press the ACK key within 5 seconds to abort the recipe and the controller

Operation
8Chapter 2, Controller Operation 535 User's Manual
will control to the IDLE setpoint. The raise and lower keys may be used to
adjust the setpoint.
To display the setpoint (SP), ramping setpoint (RAMP),
deviation (DEV) or output % (OUT %) while a recipe is run-
ning:
1. Toggle the DISPLAY key until the appropriate selection appears on the 2nd
display line.
To display the recipe number, the current ramp or soak
segment, the time left in the segment, the event status or
the number of recipe cycles completed:
1. Press the FAST key and toggle the DISPLAY key until the appropriate se-
lection appears on the 3rd display line.
BASIC PROCESS CONTROLLER OPERATING
PROCEDURES
This is a guide to controller operation when not using the profile options.
To select /change a setpoint
1. Press the MENU key twice to display SP SELECT in the TUNING mode.
2. Use the or key to toggle the active setpoint.
Before the newly selected setpoint is made active, there is two-second de-
lay to prevent any disruptive bumps.If the setpoint displayed is ramping,
RAMPING will show the 3rd display.
3. To change the setpoint value, press or while the setpoint is shown in
the 2nd display.
To change from auto to manual control (bumpless transfer)
1. When in automatic control, press the MANUAL key at any time, except while
in the TUNING mode.
2. The MANUAL key will light in red, and the 2nd display will immediately change
to indicate current output level.
To change from manual to auto
1. When in manual control, press MANUAL at any time except while in theSET
UP mode.
2. The 2nd display will not change, and the MANUAL key will no longer be lit
once control changes.
To change manual output values
1. Make sure the controller is under manual control.
2. Use the DISPLAY key to toggle 2nd display to output level.
3. Use the or key to change the value.
To override security
If a locked operation is attmpted, SECURITY appears in the 2nd display for two
seconds).
1. Use the and keys to quickly enter the security code, which will show
in the 3rd display. The starting value is 0.
Note: Two seconds of key inactivity will clear the display.

Operation
535 User's Manual Chapter 2, Controller Operation 9
535
MANUAL DISPLAY RUN
ACK MENU FAST
OUT
1
ALM
1
BEFORE AFTER
535
MANUAL DISPLAY RUN
ACK MENU FAST
OUT
1
Figure 2.2
Before and After Acknowledging
an Alarm
2. If the code is correct, CORRECT appears in the 3rd display. The display
will clear after two seconds, allowing full access.
4. If code is incorrect, INCORRECT appears in the 3rd display. This will dis-
appear after two seconds, and a new security code can then be entered.
5. The controller will revert back to full security lock after one minute of key
inactivity.
To display control output value
1. ToggleDISPLAY key until the 2nd display shows OUT followed by the output
percentage. This value is the PID output.
• In duplex applications, this value does not directly refer to the output
signal (refer to the Chapter 7 section on Duplex Control for details.)
• For on/off outputs, the output value shown is either ON or OFF.
• Forduplex applications with two on/off outputs, the OUT tag is notshown.
In this case, the status of both outputs is shown in the following man-
ner: 1:ON 2:OFF (1 and 2 are the respective outputs).
To display the active PID set
1. Press MENU to reach Tuning Mode.
2. In TUNING Mode, pressMENU to reach the correct Menu parameter.
3. The active PID set will have an asterisk (*) on both sides of the value.
ALARM OPERATION
Alarms may be used in systems to provide warnings of unsafe conditions. All
535 operators must know how the alarms are configured, the consequences of
acknowledging an alarm and how to react to alarm conditions.
Alarm Indication
• lit icons ALM 1 and/or ALM 2
• lit ACK key
• displayed alarm message
Acknowledgable alarms meet the first two of these conditions.
Non-acknowledgable alarms only meet the first condition (only icon is lit).

Operation
10 Chapter 2, Controller Operation 535 User's Manual
NOTE:
Powering down the 535
acknowledges/clears all latched
alarms. When powering up, all alarms
will be reinitialized.
To acknowledge an alarm(s):
1. To acknowledge Alarm 1, press ACK once.
2. To acknowledge Alarm 2, press ACK twice.
3. If both alarms are activated, press ACK once to acknowledge Alarm 1, then
again to acknowledge Alarm 2.
4. The message and alarm icon dissappear. Refer to Figure 2.2 .
Latching Alarms
If an alarm is set up to be latching (for details, see Chapter 5) then, in general,
it must be acknowledged in order to clear the alarm and release the relay (if
applicable). A non-latching alarm will clear itself as soon as the process leaves
the alarm condition.
Limit Sequence
An alarm can be configured to be both latching and non-acknowledgeable. In
this case, the alarm is acknowledgeable only after the process has left the alarm
condition. This is similar to the function of a limit controller.
More on Alarms
For more details on how to set up alarms and for examples of various ways alarms
can be set up, refer to the section on Alarms in Chapter 7.
NOTE:
All alarms are software alarms unless
tied to an output relay in the SET UP
mode. See Chapters 5 and 7 for
details on alarms.

Install /Wire
535-PROF User's Manual Chapter 3 11
3.770 (95.76)
3.770 (95.76)
1.180 (29.97)
6.000 (152.40)
7.180 (182.37) OVERALL LENGTH
3.585 (91.06)
PANEL
SIDE
BEZEL
GASKET
3.622 (92.00) MIN.
3.653 (92.80) MAX.
3.622 (92.00) MIN. 3.653 (92.80) MAX.
CUTOUT
FRONT
OUT
1 2
ALM
1 2
5 3 5
CHAPTER 3
INSTALLATION
MOUNTING THE CONTROLLER
The 535-PROF front face is NEMA4X rated (waterproof). To obtain a waterproof
seal between the controller and the panel, follow these directions:
1. The 535-PROF fits in a standard 1/4 DIN cutout. Mount the 535-PROF in
any panel with a thickness from .06 in. to .275 in. (1.5 mm to 7.0 mm).
2. Figure 3.1 shows the controller and panel dimensions. The panel cutout must
be precise, and the edges free from burrs and waves.
3. Place bezel gasket around the controller case (starting at the back of con-
troller). Then, slide the gasket against the back of the bezel.
4. With the bezel gasket in place, insert the 535-PROF into the panel cutout
from the front of the panel.
5. Slide the mounting collar over the back of the case, as shown in Figure 3.2.
The collar clip edges will lock with matching edges on the controller case.
6. Insert the four mounting collar screws from the rear of the collar. Gradually
Figure 3.1
Instrument Panel & Cutout Dimensions
Mounting Clip
Collar Screws (1 of 4)
Mounting Collar
Bezel
Figure 3.2
Attaching mounting collar