Morgan Cycle Caboose User manual

001 Orient the Rear Axle Plate so that the rear sprocket sets into large oval slot. Be sure to avoid
twisting the chain.
002 - Orient the Rear Axle Plate so that the rear sprocket sets into large oval slot. Be sure to avoid
twisting the chain.

003 - Mount chain onto front pedal sprocket
004

005 - Mount chain onto rear sprocket
006

007 - Adjust the Rear Axle Plate forward/rear to fine-tune Chain tension (neither tight nor too slack).
Proper tension is just enough slack for chain to wobble up/down 1/4 inch.

008 - Line up the 4 holes (Axle Plate to Frame Plate) Also thread the Supporting Bolts to lock-in the
Chain's tension. The Supporting Bolts also ensure Axle Plate remains properly aligned to trailer frame.

009 - Step 1: Thread Bolt to set proper depth.
Step 2: Thread Nut to lock the bolt in place.
010 - Insert 1st bolt to attach Axle Plate to Frame Plate.
Make sure black Axle Plate is parallel lined to Frame Plate

011 - Insert remaining 3 bolts, hand tighten the 4 bolts, then use wrenches to securely tighten 4 bolts.
012 - Axle Set secured to Frame with Chain properly tensioned.

Mount Free Wheel to axle for Free Wheel
013 - Identify axle for Free Wheel
014 - Identify the Free Wheel

Mount Drive Wheel to axle for Drive Wheel
015 - Identify axle for Drive Wheel (key locks into Drive Wheel slot)
016 - Identify the Drive Wheel

017 - Use wrench to secure Nut to Axle
018

019 - How to unfold and lock the collapsible frame. Caution: do not insert finger into hinge!
020 - Twist nut to tighten/lock latch

021 - Cover the hinge with protective wrap
022 - Secure Extension Stem to Frame Clamp

023 - Extension Stem stands vertical - not angled rearward.
024 - Threaded end is up.

025 - Secure Handlebar to top of Extension Stem.
Make sure all the Clamp is level before tightening all 4 bolts.
025A

026 - Secure Seat Post to frame
027 - Adjust Seat angle position and tighten Nuts on BOTH sides

028 - Left pedal: left side of bike (rider facing forward)
029 - Thread Counter-clockwise direction

030 - Tighten with wrench
031 - Right Pedal: right side of bike (rider facing forward)

032 - Thread Clockwise direction
033 - Rear Sprocket Cover Plate

034 - Secure with 2 bolts
035- Attach Rear Platform to frame (secure 2 front bolts first, then rear bolt with Reflector sandwiched
between)

036 –
037