Morgan Caboose User manual

1
Tools needed to assemble The Caboose Trailer Bike:
Wrench set or socket wrench set or adjustable wrench from size 12mm –24mm
Screw drivers –to screw on the rear mesh platform
Hex key size 6mm –to secure handlebar to clamp
Hammer or mallet –to tap wheels on axle

2
Orient the Rear Axle Plate so that the rear sprocket sets into large oval slot. Be sure to avoid
twisting the chain.
001
002

3
Mount chain onto front pedal sprocket
003
004

4
Mount chain onto rear sprocket
005
006

5
Adjust the Rear Axle Plate forward/rear to fine-tune Chain tension (neither tight nor too slack).
Proper tension is just enough slack for chain to wobble up/down 1/4 inch

6
Line up the 4 holes (Axle Plate to Frame Plate). Also thread the Supporting Bolts to lock-in the Chain's tension. The
Supporting Bolts also ensure Axle Plate remains properly aligned to trailer frame.
008
007A

7
Step 1: Thread Bolt to set proper depth (Bolt tip must make contact with Black Axle Plate).
Step 2: Thread Nut to lock the bolt in place.
009

8
Insert 1st bolt to attach Axle Plate to Frame Plate. Note: the oval-slotted holes allow black Axle Plate to adjust left/right.
010

9
Insert remaining 3 bolts. Tighten the 4 bolts to about 80% in diagonal sequence: 1st Rear/Right, 2nd Front/Left, 3rd
Rear/Left, 4th Front/Right. Repeat the sequence to securely tighten all 4 bolts.
The black Axle Plate is now secured to Frame with Chain properly tensioned and aligned. If you ever need to adjust the
Chain tension or alignment, you simply need to loosen the 6 bolts to move the black Axle Plate left/right/front/rear
accordingly.
011
012

10
Mount Free Wheel to axle for Free Wheel. The Free Wheel spins freely, independently of the Pedal & Chain.
013
014