MOTION4 EvoDrive+ User manual

EvoDrive+
MAINTENANCE MANUAL
Part 4 of the Installation, User and Maintenance Manual
This section must be given to the Owner of the automatic door, and be always available for the Maintenance technician
v3.0.0
EN

MAINTENANCE MANUAL 2
INDEX
PART 4 MAINTENANCE MANUAL
1. INTRODUCTION ...........................................................................................................................4
2. EVODRIVE+ COMPONENT OVERVIEW ..........................................................................................5
3. TECHNICAL SPECIFICATIONS......................................................................................................6
4. BASIC TROUBLESHOOTING .........................................................................................................7
5. MALFUNCTION CODES ................................................................................................................8
6. DESCRIPTION OF THE LED INDICATORS ON THE I/O MODULE ...................................................10
7. MAINTENANCE INTERVALS.......................................................................................................11
8. MAINTENANCE RECORD SHEET ................................................................................................12
EvoDrive+ AUTOMATIC DOOR OPERATOR
FOR INTERIOR SLIDING DOOR

PART 4
Maintenance Manual
This part of the manual explains the considerations
for the correct maintenance of the operator.
It is very important to read this manual in full,
and to observe and follow all instructions as described herein.

MAINTENANCE MANUAL 4
1. INTRODUCTION
The maintenance of the EvoDrive+ automatic sliding door operator must be done only and exclusively by qua-
lied and skilled technicians, bearing the necessary technical and professional accreditations, as required by
the laws in force in the country of installation, and using only and exclusively the original spare parts and com-
ponents supplied by Linear Motor Applications, S.L., or otherwise those expressly approved by them.
When performing ordinary or extraordinary maintenance tasks that require to stop the operation of the Evo-
Drive+ automatic door operator, it is compulsory to interrupt or shut down the power supply and proceed with
diligence.
The EvoDrive+ automatic door operator does not require any particular maintenance interventions, except
cleaning the top and bottom track rails, a general door cleaning and its travelling area, and a revision and ad-
justment of the mechanical elements at least once a year.
To clean the top and bottom track rails and the wheels, please use only a dry cloth paying special attention that
it doesn’t leave any waste along the rails. Do not use any liquids such as water or oils, as liquids may interrupt
the electrical power supply to the motor.
In accordance with the European Norm EN16005, it is also required to yearly perform a verication of the per-
formance of the activation and safety devices.

MAINTENANCE MANUAL 5
2. EVODRIVE+ COMPONENT OVERVIEW
01. Side Covers
02. Power Supply Circuit
03. I/O Module - Master
04. Aluminium Cover
05. Linear Motor Type LSMPM
06. Motor Driver
07. Leaf Trolleys
08. Permanent Neodymium Magnets
09. Main Prole
10. End Stops
1
234
56
78
910

MAINTENANCE MANUAL 6
3. TECHNICAL SPECIFICATIONS
MECHANICAL FEATURES
ELECTRICAL FEATURES
MAIN FEATURES
Clear Opening Width, single leaf (mm): 750 - 1400
Clear Opening Width double leaf (mm): 1500 - 2800
Operator Length, single leaf (mm): 1650 - 2850
Operator Length double leaf (mm): 3100 - 5700
Opening Speed: adjustable between 200 and 600 mm/s
Closing speed: 200 mm/s EN16005 “Low Energy”
Weight of the Operator: 8-10 kg
GUIDE DIMENSIONS 60 x 70 mm
LEAF WEIGHT Min. 5 kg - Max. 80 kg
OTHER DATA
Operating Noise: < 50 dB
Use - Continuous
Number of Cycles: > 1.000.000
ADJUSTABLE PARAMETERS
Opening Direction: right or left
Bistable Mode
“Low energy” or Normal mode
Opening Speed
Hold Open Time
POWER SUPPLY
80-264 VAC/390 VDC & 47-63 Hz (Universal)
Maximum Operation Power: 180 W
Protection Fuse: 2 A
Cable Section: 3x1,5 mm2. Length 2 m
POWER CONSUMPTION
In Motion: 80 W
Max (0,5 sec): 180 W
In Stand-by < 4 W
MOTOR
Type: Linear LSMPM (Linear Synchronous Motor with Permanent
Magnets)
No. of Poles: 4 Pitch pole: 50 mm No. of phases: 3
Voltage: 24 V DC
Permanent Neodymium Magnets
Force: < 100 N
CONTROL
Motion control by means of a driver with eld-oriented control
(FOC)
Self-adjustment of Clear Opening
ACCESSORIES Voltage: 24 V CC
Current: 1 A
OPERATING TEMPERATURE Min: 5 ºC - Max: 40 ºC

MAINTENANCE MANUAL 7
4. BASIC TROUBLESHOOTING
SITUATION / PROBLEM SOLUTION
Obstruction detection
during the closing cycle
Check and remove obstructions in the closing travelling area.
Check that leaf can be moved manually and smoothly.
In the event of having sensors installed, verify that the sensors are
adjusted so that the door is not detected by them.
Obstruction detection
during the opening cycle
Check and remove obstructions in the opening travelling area.
Check that leaf can be moved manually and smoothly.
Leaf is moving too slow
Check if the operator is in Low Energy.
Check that no item is generating excessively friction.
Leaf does not move
Verify that I/O Accessories is switch ON.
Verify that the operator is not in open mode.
Verify that the sensors / accessories have been connected correctly.
Leaf hits the users Verify that all the sensors have been correctly adjusted.
Self-adjustment never ends
Check that the weight of the leaf is below 80 kg (max. admitted).
Verify that the motor is fully covered with magnets in all of its length,
from closing to opening.
Door vibrates at the end of
the opening movement
Adjust the parameter 08 of the display decreasing their value.
Door knocks at the end of
the closing movement
Adjust the parameter 09 of the display decreasing their value.

MAINTENANCE MANUAL 8
5. MALFUNCTION CODES
Description: Motor Overcurrent
Action: Switch the operator off and on again. If the error persists, call an ocial
service technician.
Description: Encoder Malfunction
Action: Verify the presence of magnets above the full length of the motor, along the
entire travelling movement; that the stoppers on both sides of the array of magnets
are rmly xed and not moving; and there is no gap between magnets (the array of
magnets is composed of several modules of 16 magnets, measuring 20 cm each
module).
Description: Leaf Weight is above limits
Action: Check that the door leaf weights under 80 Kg; check that the friction of the
oor guide is not excessive; check that the door leaf is totally vertical (not tilted) and
well balanced; check that the leaf slides smoothly along the entire travelling
distance.
Description: Motor Temperature is above limits
Action: Verify that the environment temperature is under 40ºC.
Description: Overvoltage
Action: Call an ocial service technician.
In case of malfunction, a numeric code will BLINK on the motor two-digit display.

MAINTENANCE MANUAL 9
Description: Bluetooth communication is misssing between the motor and I/O
module
Action: Pair the motor and I/O module back together.
Description: Problem on the electronic board clock
Action: Switch the operator off and on again. If the error persists, call an ocial
service technician.
Description: Problem on the internal non-volatile memory in the electronic board
Action: Switch the operator off and on again. If the error persists, call an ocial
service technician.
Description: Problem on the internal program memory in the electronic board
Action: Switch the operator off and on again. If the error persists, call an ocial
service technician.
Description: Hardware Overcurrent
Action: Switch the operator off and on again. If the error persists, call an ocial
service technician.
Description: Obstruction found during the opening cycle
Action: Remove the instruction; check that the oor guide is not causing too much
friction; check that the door leaf is totally vertical (not tilted) and well balanced; check
that the leaf slides smoothly along the entire travelling distance.
Description: Obstruction found during the closing cycle
Action: Remove the obstruction; check that the oor guide is not causing too much
friction; check that the door leaf is totally vertical (not tilted) and well balanced; check
that the leaf slides smoothly along the entire travelling distance.

MAINTENANCE MANUAL 10
6. DESCRIPTION OF THE LED INDICATORS ON THE
I/O MODULE
I/O MODULE
LED INDICATORS
ON after switching the power on
OFF in normal working mode
Fast BLINK in pairing connection process
Slow BLINK during the connection process
ON when the operator is energized
ON when activated, otherwise OFF
ON when activated, otherwise OFF
ON when activated, otherwise OFF
ON when activated, otherwise OFF
ON when the lock is in blocked position, in Close or
Exit Only Mode
POWER
BLUETOOTH
INTERIOR SENSOR
EXTERIOR SENSOR
INTERIOR SWITCH
EXTERIOR SWITCH
LOCK
DESCRIPTIONLEDs
LED
Bluetooth
LED
Int. Sensor
LED
Int. Switch
LED
Power
LED
Ext. Switch
LED
Int. Sens.
LED
Bluetooth
LED
Lock
LED
Lock

MAINTENANCE MANUAL 11
7. MAINTENANCE INTERVALS
In the following chart we show the tasks and intervals of the interventions that are required to
periodically execute on the EvoDrive+ automatic door operator, which depends on the frequency or
the number of cycles:
TASK FREQUENCY NUMBER OF CYCLES
Cleaning of the top and bottom track rails Yearly 50000
Cleaning the sliding leaf travelling area Yearly 50000
Adjustment of the sliding leaf suspension Yearly 50000
Adjustment of all screws in general Yearly 50000
Adjustment of the automatic lock (if supplied) Yearly 50000
Adjustment of the gap between motor and magnets Yearly 50000
Test of the safety sensors Yearly 50000
Test of the activation devices (radars, sensors, touch-less
switch, push buttons, etc.) Yearly 50000
Test of the remote control battery Every 2 years -
Inspection of the leaf trolleys Every 5 years 250000
Inspection of the end stops felts Every 5 years 250000
Inspection of the sliding leaf guide Every 5 years 250000
Inspection of the motor brushes Every 5 years 250000

MAINTENANCE MANUAL 12
8. MAINTENANCE RECORD SHEET
YES NO
Date:
Made by:
Complies:
Remarks:
Signed by the service
Technician:
(name of the service technician)
Signed by the
client:
YES NO
Date:
Made by:
Complies:
Remarks:
Signed by the service
Technician:
(name of the service technician)
Signed by the
client:
YES NO
Date:
Made by:
Complies:
Remarks:
Signed by the service
Technician:
(name of the service technician)
Signed by the
client:
YES NO
Date:
Made by:
Complies:
Remarks:
Signed by the service
Technician:
(name of the service technician)
Signed by the
client:

MAINTENANCE MANUAL 13
YES NO
Date:
Made by:
Complies:
Remarks:
Signed by the service
Technician:
(name of the service technician)
Signed by the
client:
YES NO
Date:
Made by:
Complies:
Remarks:
Signed by the service
Technician:
(name of the service technician)
Signed by the
client:
YES NO
Date:
Made by:
Complies:
Remarks:
Signed by the service
Technician:
(name of the service technician)
Signed by the
client:
YES NO
Date:
Made by:
Complies:
Remarks:
Signed by the service
Technician:
(name of the service technician)
Signed by the
client:

ADDRESS
Linear Motor Applications, S.L.
Pol. Ind. Santiga
Pasaje Arrahona 4, Nave 1
08210 Barberà del Vallès
Barcelona, España
CONTACT
Tel.: [phone]
E-mail: [email protected]
www.motion4.eu