Lamp KF111-H User manual

1
KF111-H FOLDING DOOR SYSTEM
Installation Manual
Door Width Max. 450 mm per door
Door Height Max. 2400 mm
Door Thickness 18-30 mm
Door Weight Max. 10 kg per door
Coverage Max. 26 mm
(with Sugatsune H360 hinge)
1
8
9
7
4 5
2 3
or
6
5mm
5m
m
8mm
17 16 15
32.5 15
3
φ40
6.5
59
48
24
Min80
8
Min36
4.5
27.5 2
(7)
(10)
22 13
8
15
32
22 13
3216
45
38
34
14
26
φ40
42
24
16
12
18
Adjustment
UpperRollerHinge
Knob
(Option)
LowerRollerHinge
Adjustment
Lowerroller-L
(Recessed)
Lowerroller-S
(Undermount)
Example of
“Lower - Roller - S”
Thank you for selecting our product. Before starting installation, please read this manual
thoroughly to ensure correct installation. Please keep this manual at hand for future reference.
・This product is parts set for installation of folding door system for cabinets.
・The rails can be hidden by the overlay door panels.
ABOUT THIS PRODUCT
FOR YOUR SAFE WORK AND CORRECT INSTALLATION
INSTALLATION DRAWING (EXAMPLE)
COMPONENT PARTS
Min40
Min
17
Side boardSide board
Bottom board
 6
⑥Stopper
①Upper roller FD111-TRH ②
Lower roller - S FD111-BRSH
③
Lower roller - L FD111BRLH
④Concealed hinge H360-26-26T ⑤
Mounting plate 360-P4W-32T
⑥Stopper K-2017 ⑦Center Hinge CH-75 ⑧Upper rail ⑨Lower rail
Hinge part Hinge part Main body
Main body
Main body Hinge part
Caution :
Prohibited
Warning
Caution Required
Meaning of symbols
If not followed, it may result in injury or damage.
Provide a cabinet that can withstand the weight and impact of opening and closing the door. Be sure to use the specified screws and tighten them securely.
If the mounting strength is insufficient, the door may fall and cause injury.
Do not disassemble or modify any parts other than those described in this document.
Follow the specified dimensions, specifications, and alignment of the cabinet. Warping, tilting or twisting of the cabinet or door may cause failure.
Make sure to follow the designated measurements and specifications as well as horizontal and verticals angles. Make sure that the cabinet is not warped,
since it may affect the movement of the door.
This product is a part for furniture. After installation, please check the function and safety of the final product. Please inform the end user how to use the
product safely.
Make sure to check the screws for slack at regular intervals (one month from first usage, half a year, and then one time every year is recommended).

2
The drawing describes the right handed opening type.
The left-handed opening type is a mirror image.
Cutting rails
1Installing upper rail 2
Application Hinged door at 90°open Hinged door at 95°open Other door at 87.5°open
2 Doors folding
W = Width of inside cabinet
W1= Width of door ①and ④
W2= Width of door ②and ③
W3= Width of door ③′
E = Coverage
θ° = Opening angle at hinged door
W1= W + 2E - 3.3
2
W2= W1+ 1.7
W1= W + 2E - 6.8
2
W2= W1+ 5.2
W1= W + 2E - 1.6
2
W2= W1
2 Doors folding and 1 swing open W3= W1
W1= W + 2E - 7.3
3
W2= W1+ 1.7
W3= W1
W1= W + 2E - 10.8
3
W2= W1+ 5.2 W1= W + 2E - 5.6
3
W1= W2= W3
W3= W2
W1= W + 2E - 9
3
W2= W3= W1+ 1.7
W3= W2
W1= W + 2E - 16
3
W2= W3= W1+ 5.2
2 Doors folding and 2 Doors folding
W1= W + 2E - 10.6
4
W2= W1+ 1.7
W1= W + 2E - 17.6
4
W2= W1+ 5.2
W1= W + 2E - 7.2
4
W1= W2
E
E
1.6
W2
W3W1
W
Min. 4
E
E
1.6
1.6
W2
W
W1
W2
W1
Min. 4
E
W2
E
1.6
W1
W
Door Hinge
2Door 1
Hinge Hinge
Door 2 1
Hinge Hinge
4 3 Door 2Door 1
θ°
θ°
θ°
θ°θ°
3
Required Parts
Door Height
Concealed hinge ④
Mounting plate ⑤
(pcs)
Center hinge ⑥
(pcs)
900 mm 2 3
1600 mm 3 3
2000 mm 4 4
2400 mm 5 4
Coverage at
Hinge door side
C1-
Dimension
C2-
Dimension
22 mm 4 mm 5 mm
23 mm 5 mm 6 mm
24 mm 6 mm 7 mm
25 mm 7 mm 8 mm
26 mm 8 mm 9 mm
Opening clearance for Hinge door side
C1
(mm)
Door thickness (mm)
18 22 26 30
4 0.1 0.5 1.2 5.0
5 0.1 0.5 1.2 4.0
6 0.1 0.5 1.1 3.0
7 0.1 0.5 1.1 2.1
8 0.1 0.5 1.1 2.0
Knob Installation (Sold separately)
Recommended knob mounthing position Ⓐfor opening & Ⓐ′ for closing the door.
Install one knob at Ⓑposition is also applicable for both opening & closing.
12
25
32
E2
FE1
φ40 x 15
34 42
32
C1C2
Min 60 Min 70
Hinge door side
Min
60
Min
70
Approx
40
Approx
40
φ40 x 15
A B A
Position for
Mounting plate
Cut Upper rail & Lower rail to the required length.
Length = W - 1.5
Insert Upper roller to Upper
rail before mounting.
Upper rail
Upper roller
E1= Coverage (top)
E2= Coverage (bottom)
F = Gap between door bottom and oor (10mm)
CABINET / DOOR WIDTH DIMENSIONS
DOOR PROCESS DIMENSION
INSTALLATIOIN PROCEDURE
Remove any dirt or aluminum chips from the rail
as they would cause noise during operation.
Causion
When installing the rails, ensure that upper rail
and lower rail are parallel.
Causion

3
Installing knob
As for the position of the knob, please refer to "Door
Process Dimensions" on page 2 and
"How to operate the knob" on page 4.
5
Hanging the doors
Put a support of suitable height under the doors, clip on the
hinges on the door to the mounting plates on the cabinet.
8
Checking the door movement
Open and close the door for several time and check
if the door moves smoothly. Then re-tighten the xing
screws of all parts.
13
Installing concealed hinges, upper roller
Install Concealed hinge for Pivot side door.
Install the hinge of Sliding guide for moving door.
3
Installing center hinges
4
Countersunkheadtappingscrew
4x16(Notincluded)
Springcase
Inside
Outside
Pivotsidedoor Fitthispartonthedoor.
Fixthescrewswhilepushing
theMovingdoor.
Pivotsidedoor Movingdoor
STEP 1 : Mount the hinge on
the Pivot side door
STEP 2 : Fix the Moving door
Fixing the mounting plates for Pivot side
door
7
Door adjustment
9
Installing Upper roller
Topboard
Upperroller①
Movingdoor
Adjustscrew
Screwdriver
Fixingscrew
Reference
pisition
(1) Insert Hinge part in
the socket part of
Upper roller, while
adjusting the height.
(2) Tighten the xing
screw temporarily
at the reference
position.
Installing Lower roller
11
10
Bottom board Moving
door
Lower roller - S ②
Under mount
Bottom board
Moving
door
Recessed mount
Fixing screw
Reference pisition
(1) Insert Lower roller in the
Lower rail.
(2) Insert Hinge part in the
socket part of Lower roller.
(3) Tighten the xing screw
temporarily at the
reference position.
Raised countersunk head tapping
screws 3.5 ×15 (Not included)
Pivot side door
(Rear surface)
90°
Side
board
Top
board
Door
Forward
Up
Right
Left
Down
1
3
2
Top
board
Side
board
Door
Backward
1
2
3
Side
board
Top
board
Door
Forward
Up
Right
Left
Down
1
3
2
1
2
3
Top
board
Side
board
Door
Backward
Assembling door panels
Couple the hinge
parts as shown
in the right gure,
then insert the
hinge pin from
above.
12
Pin
Pivot side door
Moving door
Separating door panels
Pull out the pin from
center hinge as shown
in the below gure.
6
Pin
Mounting plate ⑤
Raised countersunk head tapping
screws 3.5 x 15 (Not included)
a
P1
P2
P1
a
P2
Pivot side door
(Rear surface)
Periodically check if all of the screws are not loose.
If the looseness is found, tighten it.
Causion

4
How to closeHow to open
Two knobs
One knob
Moving
door
Pivot side
door
B A
Side
board
Pivot side
door
Moving
door
B
A
OK
OKOK
〈1〉
〈2〉
〈3〉
A ＝B A ＞B
When the door is inclined a lot like the right illustration,
adjust the door by the adjustment screws on the concealed
hinges. Do not try to adjust it by the screws on the sliding
guide.
There are three ways of adjustment as below..
〈1〉Reduce the upper gap by the top and middle hinges.
〈2〉Reduce the upper gap by the top hinge and increase
the lower gap by the bottom hinge.
〈3〉Increase the lower gap by the bottom hinge.
Adjust the fore-and-aft position of the concealed hinges so
that the both A and B gaps are the same.
How to closeHow to open
Two knobs
One knob
Moving
door
Pivot side
door
B A
Side
board
Pivot side
door
Moving
door
B
A
OK
OKOK
〈1〉
〈2〉
〈3〉
A ＝B A ＞B
If "A" is bigger than "B", the closing action would not be
smootht. Re-adjust the gaps as below.
1. Loosen all fore-and-aft-adjustment screws on the
concealed hinges, and reduce the gap A, then re-tighten
the screws.
2. If "A" is still bigger "B", increase the gap B by ajusting
the screws on the sliding guides.
ADJUSTMENT OF THE INCLINED DOOR
SUGGESTIONS FOR DOORS IN EQUAL WIDTH
HOW TO OPERATE THE KNOB
SUGATSUNE KOGYO CO.,LTD
Tokyo, JAPAN
Phone: [phone] E-mail:[email protected]
SUGATSUNE KOGYO (UK) LTD
Reading, UK
Phone: [phone] E-mail:[email protected]
SUGATSUNE EUROPE GmbH
Dusseldorf, GERMANY
Phone: [phone] E-mail:[email protected]
SUGATSUNE SHANGHAI Co., LTD
Shanghai, CHINA
Phone: [phone] E-mail:[email protected]
Guangzhou, CHINA
Phone: [phone] E-mail:[email protected]
SUGATSUNE KOGYO INDIA PRIVATE LIMITED
Mumbai, INDIA
Phone: [phone] E-mail:[email protected]
SUGATSUNE AMERICA, INC
California, USA
Phone: [phone] E-mail:[email protected]
Chicago, USA
Phone: [phone] E-mail:[email protected].
SUGATSUNE CANADA, INC.
Phone: [phone] E-mail:[email protected]
2021.06 0805-5