MOTO GUZZI V750 IE Guide

SERVICE STATION MANUAL
B043109
Engine V750 IE

SERVICE STATION
MANUAL
Engine V750 IE
THE VALUE OF SERVICE
As a result of continuous updates and specific technical training programmes for Moto Guzzi products,
onlyMotoGuzziOfficialNetworkmechanicsknowthisvehiclefullyandhavethespecifictoolsnecessary
to carry out maintenance and repair operations correctly.
Thereliabilityofthevehiclealsodependsonitsmechanicalconditions.Checkingthevehiclebeforeriding
it, its regular maintenance and the use of original Moto Guzzi spare parts only are essential factors!
For information on the nearest Official Dealer and/or Service Centre consult our website:
www.motoguzzi.com
Only by requesting Moto Guzzi original spare parts can you be sure of purchasing products that were
developed and tested during the actual vehicle design stage. All Moto Guzzi original spare parts undergo
quality control procedures to guarantee reliability and durability.
Thedescriptionsandimagesinthispublicationaregivenforillustrativepurposesonlyandarenotbinding.
While the basic characteristics as described and illustrated in this booklet remain unchanged, Piaggio &
C.S.p.A. reserves theright, at anytime and withoutbeing required toupdate this publicationbeforehand,
to make any changes to components, parts or accessories, which it considers necessary to improve the
product or which are required for manufacturing or construction reasons.
Notallversions/modelsshowninthispublicationareavailableinallcountries.Theavailabilityofindividual
models should be confirmed with the official Moto Guzzi sales network.
The Moto Guzzi brand is owned by Piaggio & C. S.p.A.
© Copyright 2012 - Piaggio & C. S.p.A. All rights reserved. Reproduction of this publication in whole or
in part is prohibited.
Piaggio & C. S.p.A. Viale Rinaldo Piaggio, 25 - 56025 PONTEDERA (PI), Italy
www.piaggio.com

SERVICE STATION MANUAL
Engine V750 IE
This manual provides the main information to carry out regular maintenance operations on your vehicle.
This manual is intended to Moto Guzzi Dealers and their qualified mechanics; several concepts have
been deliberately omitted as they are considered unnecessary. As it is not possible to include complete
mechanical notions in this manual, users should have basic mechanical knowledge or minimum
knowledgeabouttheprocedures involved when repairingmotorcycles.Withoutthisknowledge, repairing
orcheckingthevehicle may be inefficientor evendangerous. Asthe vehiclerepair andcheck procedures
are not described in detail, be extremely cautious so as not to damage components or injure individuals.
In order to optimise customer satisfaction when using our vehicles, Moto Guzzi s.p.a. commits itself to
continually improve its products and the relative documentation. The main technical modifications and
changes in repair procedures are communicated to all Moto Guzzi Sales Outlets and its International
Subsidiaries. These changes will be introduced in the subsequent editions of the manual. In case of
need or further queries on repair and check procedures, consult Moto Guzzi CUSTOMER
DEPARTMENT, which will be prepared to provide any information on the subject and any further
communications on updates and technical changes related to the vehicle.
NOTE Provides key information to make the procedure easier to understand and carry out.
CAUTION Refers to specific procedures to carry out for preventing damages to the vehicle.
WARNING Refers to specific procedures to carry out to prevent injuries to the repairer.
Personal safety Failure to completely observe these instructions will result in serious risk of personal
injury.
Safeguarding the environment Sectionsmarked withthis symbol indicate the correctuse of the vehicle
to prevent damaging the environment.
Vehicle intactness The incomplete or non-observance of these regulations leads to the risk of serious
damage to the vehicle and sometimes even the invalidity of the guarantee

INDEX OF TOPICS
CHARACTERISTICS CHAR
SPECIAL TOOLS S-TOOLS
ENGINE ENG

INDEX OF TOPICS
CHARACTERISTICS CHAR

Tightening Torques
Engine
CRANKCASE
pos. Description Type Quantity Torque Notes
1 Column nuts - 4 42 Nm (30.98 lbf ft) -
2 Nut M8x1.25 6 22 Nm (16.22 lbf ft) -
3 TCEI screw M6x25 12 10 Nm (7.37 lbf ft) -
4 Oil drainage plug M10x1 1 40 Nm (29.5 lbf ft) -
- Spark plugs - 2 30 Nm (22.13 lbf ft) -
Engine V750 IE Characteristics
CHAR - 7

TIMING SYSTEM COVER
pos. Description Type Quantity Torque Notes
1 TCEI screw M6x25 10 10 Nm (7.37 lbf ft) -
2 TCEI screw M6x30 2 10 Nm (7.37 lbf ft) -
3 Alternator cover screws M6x35 5 10 Nm (7.37 lbf ft) Loctite 243
Characteristics Engine V750 IE
CHAR - 8

HEAD - CYLINDER
pos. Description Type Quantity Torque Notes
1 Central stud bolt M8x143 2 20 Nm (14.75 lb ft) Loctite 542
2 Short stud bolt M10x182 4 42 Nm (30.98 lb ft) -
3 Long stud bolt M10x214 4 42 Nm (30.98 lb ft) -
4 Nuts - pre-tightening M10x1.5 4 25 Nm (18.44 lb ft) -
4 Nuts - tightening M10x1.5 4 42 Nm (30.98 lb ft) -
5 Column nut - 4 25 Nm (18.44 lb ft) -
6 Nut - 2 28 Nm (20.65 lb ft) -
7 Internal Head cover screws M6x25 4 8-10 Nm (5.90-7.37 lb
ft) -
8 Outer head cover screws M6x52.5 8 8-10 Nm (5.90-7.37 lb
ft) -
CRANKSHAFT
pos. Description Type Quantity Torque Notes
1 Oil plug - 1 15 Nm (11.06 lbf ft) Loctite 601
2 Connecting rod screws - 4 33 Nm (24.34 lbf ft) -
3 Flywheel screws - 6 42 Nm (30.98 lbf ft) Loctite 243
Engine V750 IE Characteristics
CHAR - 9

TIMING SYSTEM
pos. Description Type Quantity Torque Notes
1 Tone wheel screw M8x22 1 25 Nm (18.44 lb ft) -
2 Timing system gear screws - 2 25 Nm (18.44 lb ft) Loctite 243
3 Chain tensioner screw M6x16 1 10 Nm (7.38 lb ft) -
4 Valve clearance adjuster screw M6x1 4 10 Nm (7.38 lb ft) -
Characteristics Engine V750 IE
CHAR - 10

OIL PUMP
pos. Description Type Quantity Torque Notes
1 Transmitter joint - 1 25 Nm (18.44 lbf ft) -
2 Oil pressure sensor - 1 30 Nm (22.13 lbf ft) -
3 Oil pump screws M6x35 3 10 Nm (7.38 lbf ft) Loctite 648
4 Oil filter screw - 1 6 Nm (4.43 lbf ft) -
CLUTCH I
pos. Description Type Quantity Torque Notes
1 Crown screws M6x16 6 10 Nm (7.38 lbf ft) Loctite 243
2 Gearbox screws M8x35 5 25 Nm (18.44 lbf ft) -
3 Clutch belt cover screws M6x30 11 10 Nm (7.38 lbf ft) Loctite 243
Engine V750 IE Characteristics
CHAR - 11

CLUTCH II
pos. Description Type Quantity Torque Notes
1 Clutch shaft nut - 1 100 Nm (73.76 lbf ft) Loctite 243
GEARBOX
pos. Description Type Quantity Torque Notes
1 Neutral sensor - 1 8 Nm (5.90 lbf ft) -
2 Screws M6x14 4 10 Nm (7.38 lbf ft) -
Characteristics Engine V750 IE
CHAR - 12

pos. Description Type Quantity Torque Notes
3 Gearbox cover screws M6x30 5 10 Nm (7.38 lbf ft) -
4 Gearbox cover screws M6x35 2 10 Nm (7.38 lbf ft) -
5 Gearbox cover screws M8x35 4 22 Nm (16.23 lbf ft) -
6 Oil breather plug - 1 20 Nm (14.75 lbf ft) -
GEARBOX
pos. Description Type Quantity Torque Notes
1 Main shaft nuts - 2 60 Nm (44.25 lbf ft) -
Engine V750 IE Characteristics
CHAR - 13

GEAR SELECTOR
pos. Description Type Quantity Torque Notes
1 Index lever screw M6x12 1 10 Nm (7.38 lbf ft) Loctite 243
2 Screws M6x16 2 10 Nm (7.38 lbf ft) -
ALTERNATOR - REGULATOR
pos. Description Type Quantity Torque Notes
1 Alternator nut M16 1 90 Nm (66.38 lbf ft) Loctite 243
2 Front cover fixing screws M5x65 3 6 Nm (4.43 lbf ft) -
Characteristics Engine V750 IE
CHAR - 14

STARTER MOTOR
pos. Description Type Quantity Torque Notes
1 Starter motor fixing screws M8x35 2 25 Nm (18.44 lbf ft) -
THROTTLE BODY
pos. Description Type Quantity Torque Notes
1 Pipe fixing screw M6x22 4 10 Nm (7.38 lbf ft) -
Engine V750 IE Characteristics
CHAR - 15

INDEX OF TOPICS
SPECIAL TOOLS S-TOOLS

ATTREZZI SPECIALI
Stores code Description
19.92.73.00 Bushing for fitting seal ring on secondary
shaft
19.92.72.20 Tool for fitting seal ring on timing system
cover
10.90.72.00 Tool for valve removal and refitting
19.92.61.00 Punch for seal ring of bevel gear set pin-
ion
19.92.88.00 Bevel gear set alignment pre-fitting tool
19.92.94.00 Punchforclutchshaftbearing on housing
Engine V750 IE Special tools
S-TOOLS - 17

Stores code Description
19.92.60.00 Punch for gearcase sealing ring
19.90.59.00 Punch for seal ring on clutch shaft
19.92.72.00 Punchfor fitting seal ringon gearbox cov-
er (secondary shaft)
19.90.65.00 Tool for clutch plate fitting/centring
19.91.18.00 Flywheel locking tool
19.92.72.02 Spacer for fitting ring on secondary shaft
19.90.70.00 Extractor for internal ring on drilled bolt
Special tools Engine V750 IE
S-TOOLS - 18

Stores code Description
19.92.75.00 Extractor for external ring of gearcase
bearing
19.92.62.00 Punch for bearing on bevel gear set pin-
ion
19.92.77.00 Transmission gear locking tool for gear-
box removal
19.92.63.00 Punch for primary shaft bearing on gear-
box
19.92.64.00 Punchforexternal ringof taperedbearing
on bevel gear set pinion holding body
19.92.65.00 Punch for external ring of gearcase bear-
ing
19.92.76.00 Extractorforswinging arm holder bearing
on gearbox cover
Engine V750 IE Special tools
S-TOOLS - 19

Stores code Description
19.92.78.00 Adapter bushing for valve removing tool
19.92.79.00 Punch for pressing bearing inner ring on-
to drilled pin
12.91.20.00 Tool to fit the flywheel-side flange togeth-
er with sealing ring on the crankshaft
19.92.71.00 Tool to fit the seal ring on the flywheel-
side flange
19.90.71.60 Clutch shaft locking equipment
19.90.54.60 Clutch shaft nut locking tool
19.90.25.00 Gearbox support
Special tools Engine V750 IE
S-TOOLS - 20