MOTO GUZZI V85 E4 User manual

MANUALE STAZIONE DI SERVIZIO
2Q000383
Engine V85 E4

MANUALE
STAZIONE DI
SERVIZIO
Engine V85 E4
THE VALUE OF SERVICE
As a result of continuous updates and specific technical training programmes for Moto Guzzi products,
onlyMotoGuzziOfficialNetworkmechanicsknowthisvehiclefullyandhavethespecifictoolsnecessary
to carry out maintenance and repair operations correctly.
Thereliabilityofthevehiclealso dependsonitsmechanical conditions.Checkingthevehicle beforeriding
it, its regular maintenance and the use of original Moto Guzzi spare parts only are essential factors!
For information on the nearest Official Dealer and/or Service Centre consult our website:
www.motoguzzi.com
Only by requesting Moto Guzzi original spare parts can you be sure of purchasing products that were
developed and tested during the actual vehicle design stage. All Moto Guzzi original spare parts undergo
quality control procedures to guarantee reliability and durability.
Thedescriptionsandimagesinthispublicationaregivenforillustrativepurposesonlyandarenotbinding.
While the basic characteristics as described and illustrated in this booklet remain unchanged, Piaggio &
C.S.p.A. reserves theright, at anytime and withoutbeing required toupdate this publicationbeforehand,
to make any changes to components, parts or accessories, which it considers necessary to improve the
product or which are required for manufacturing or construction reasons.
Notallversions/modelsshowninthispublicationareavailableinallcountries.Theavailabilityofindividual
versions should be checked with the Official Moto Guzzi sales network.
The Moto Guzzi brand is owned by Piaggio & C. S.p.A.
© Copyright 2019 - Piaggio & C. S.p.A. All rights reserved. Reproduction of this publication in whole or
in part is prohibited.
Piaggio & C. S.p.A. Viale Rinaldo Piaggio, 25 - 56025 PONTEDERA (PI), Italy
www.piaggio.com

MANUALE STAZIONE DI
SERVIZIO
Engine V85 E4
Questo manuale fornisce le informazioni principali per le procedure di normale intervento sul veicolo.
Questa pubblicazione è indirizzata ai Concessionari Moto Guzzi e ai loro meccanici qualificati; molte
nozioni sono state volutamente omesse, perché giudicate superflue. Non essendo possibile includere
nozionimeccanichecompletein questa pubblicazione,lepersonecheutilizzanoquestomanualedevono
essere in possesso sia di una preparazione meccanica di base, che di una conoscenza minima sulle
procedure inerenti ai sistemi di riparazione dei motoveicoli. Senza queste conoscenze, la riparazione o
il controllo del veicolo potrebbe essere inefficiente o pericolosa. Non essendo descritte dettagliatamente
tutte le procedure per la riparazione, e il controllo del veicolo, bisogna adottare particolare attenzione al
fine di evitare danni ai componenti e alle persone. Per offrire al cliente maggiore soddisfazione dall. uso
del veicolo, Moto Guzzi s.p.a. si impegna a migliorare continuamente i propri prodotti e la relativa
documentazione.Leprincipali modifichetecnicheemodifichealleprocedureper leriparazionidelveicolo
vengonocomunicatea tutti i Punti Vendita Moto Guzzi e alle Filiali nel Mondo. Talimodificheverranno
apportate, nelle edizioni successive di questo manuale. Nel caso di necessità o dubbi sulle procedure
di riparazione e di controllo, interpellare il REPARTO ASSISTENZA Moto Guzzi, il quale sarà in grado
di fornirvi qualsiasi informazione al riguardo, oltre a fornire eventuali comunicazioni su aggiornamenti e
modifiche tecniche applicate al veicolo.
NOTE Provides key information to make the procedure easier to understand and carry out.
CAUTION Refers to specific procedures to carry out for preventing damages to the vehicle.
WARNING Refers to specific procedures to carry out to prevent injuries to the repairer.
Personal safety Failure to completely observe these instructions will result in serious risk of personal
injury.
Safeguarding the environment Sectionsmarked withthis symbol indicate the correctuse of the vehicle
to prevent damaging the environment.

Vehicle intactness The incomplete or non-observance of these regulations leads to the risk of serious
damage to the vehicle and sometimes even the invalidity of the guarantee

INDEX OF TOPICS
CHARACTERISTICS CHAR
SPECIAL TOOLS S-TOOLS
ENGINE ENG

INDEX OF TOPICS
CHARACTERISTICS CHAR

Tightening Torques
If the following tables do not expressly indicate the tightening torque values, refer to the table with the
generic torque values indicated below.
GENERAL TIGHTENING TORQUES
M4 M5 M6 M8 M10 M12
Metric tightening torque: TE - TEFL - SHC - TBEI
- TCC - TS 3 Nm (2.21 lb ft) 6 Nm (4.43 lb ft) 10 Nm (7.38 lb ft) 25 Nm (18.44lbft) 50 Nm (36.88lbft) 80 Nm (59.00lbft)
GENERAL TIGHTENING TORQUES FOR SELF TAPPING SCREWS FOR PLASTIC
2.9 mm 3.9 mm 4.2 mm 5 mm
Tightening torque 2 Nm (1.48 lb ft) 2 Nm (1.48 lb ft) 3 Nm (2.21 lb ft) 3 Nm (2.21 lb ft)
CAUTION
THE SCREWS WITH THREAD-LOCK SEALANT (PRE-IMPREGNATED) MUST BE REPLACED
WITH NEW SCREWS AFTER THEY HAVE BEEN LOOSENED.
BEFORE FITTING THE NEW SCREWS, CLEAN THE THREADED HOLES CAREFULLY, MAKING
SURE THAT ALL TRACES OF THE OLD THREAD-LOCK SEALANT HAVE BEEN ELIMINATED.
Engine V85 E4 Characteristics
CHAR - 7

INDEX OF TOPICS
SPECIAL TOOLS S-TOOLS

SPECIAL TOOLS
Stores code Description
020997Y Engine mounting plate
020382Y Tool to extract valve cotters
GU19927100 Tool for mounting seal ring on flange on
the flywheel side
020995Y Rocker arm centring pin
020128Y Piston ring compressor
020996Y Piston protrusion measuring tool
Engine V85 E4 Special tools
S-TOOLS - 9

Stores code Description
020713Y Flywheel extractor
020976Y Clutch control dust guard mounting
punch
021020Y Clutch housing oil seal mounting punch
021001Y Clutch lock
021002Y Clutch centring
Special tools Engine V85 E4
S-TOOLS - 10