MOTO GUZZI Engine V1100 Instruction manual

workshopmanual
00/2005-10
Engine V1100
UK
Cod. USA Cod. 8140899

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INTRODUCTION 0

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TABLE OF CONTENTS
0.1. INTRODUCTION .............................................................................................................................................. 3
0.1.1. FOREWORD ............................................................................................................................................. 3
0.1.2. REFERENCE MANUALS .......................................................................................................................... 4
0.1.3. ABBREVIATIONS/SYMBOLS/CONVENTIONS ........................................................................................ 5

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0.1. INTRODUCTION
0.1.1. FOREWORD
This manual provides the information required for normal servicing.
This publication is intended for use by Moto Guzzi Dealers and their qualified mechanics; certain information has been
omitted intentionally, as this manual does not purport to provide a comprehensive treatise on mechanics. The persons
who will use this manual must be fully conversant with the basics of mechanics and with the basic procedures of
motorcycle repair. Without such familiarity, repairs and checks could be ineffective and even hazardous. Since the repair
and vehicle check instructions are not exhaustive, special care must be taken to avoid damage and injury. Repairing or
inspecting a motorcycle when one does not possess such basic knowledge or training could result in improper servicing
and make the motorcycle unsafe to ride. For the same reason, certain basic precautions have been omitted in the
descriptions of repair and inspection procedures; you are therefore invited to take special care to avoid damage to
motorcycle components or injury to persons. Moto Guzzi s.p.a. undertakes to constantly improve the design of its
products and the relevant literature to ensure that the customer is satisfied with the product. The main technical
modifications and changes in repair procedures are communicated to all Moto Guzzi dealers and agencies worldwide.
Such modifications will be included in subsequent editions of the manual. Should you require assistance or clarifications
regarding inspection and repair procedures, please contact the Moto Guzzi SERVICE DEPT., which will be pleased to
help, as well as providing you with updates and technical modifications regarding the vehicle.
Moto Guzzi s.p.a. reserves the right to make changes to its products at any time, barring any such changes as may alter
the essential features of a product as specified in the relevant manual.
All rights of storage using electronic means, reproduction and total or partial adaptation, whatever the means adopted,
are reserved in all countries.
The mention of third parties’ products is only made for information purposes, and constitutes no engagement.
Moto Guzzi s.p.a. is not liable in any way for the performance or use of these products.
For further details, see REFERENCE MANUALS.
First edition: October 2005
Produced and printed by:
VALLEY FORGE DECA
Ravenna, Modena, Torino
DECA S.r.l.
via Vincenzo Giardini, 11
48022 Lugo (RA) - Italy
Tel. +39 - 0545 216611
Fax +39 - 0545 216610
E-mail: [email protected]
www.vftis.com
On behalf of:
Moto Guzzi s.p.a.
via E.V. Parodi, 57- 23826 Mandello del Lario (Lecco) - Italy
Tel. +39 – 0341 - 709111
Fax +39 – 0341 - 709220
www.motoguzzi.it
www.servicemotoguzzi.com

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0.1.2. REFERENCE MANUALS
PARTS CATALOGUES
guzzi part# (description)
GU077_00
OWNER'S MANUALS
guzzi part# (description)
05.90.00.30
05.90.00.31
CHASSIS WORKSHOP MANUAL
guzzi part# (description)
8140856
8140857
8140858
8140859
8140860
8140861
8CM0077
8CM0078
ENGINE WORKSHOP MANUAL
guzzi part# (description)
8140894
8140895
8140896
8140897
8140898
8140899
CD FOR THE NETWORK
guzzi part# (description)
8CM0093
8CM0094

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0.1.3. ABBREVIATIONS/SYMBOLS/CONVENTIONS
# = number
< = less than
> = greater than
≤= less than or equal to
≥= greater than or equal to
~ = approximately
∞= infinity
°C = degrees Celsius (centigrade)
°F = degrees Fahrenheit
± = plus or minus
A.C.= alternating current
A = Ampere
Ah = Ampere per hour
API = American Petroleum Institute
AT = high voltage
AV/DC = Anti-Vibration Double Countershaft
bar = pressure measurement (1 bar = 100 kPa)
D.C. = direct current
cc = cubic centimeters
CO = carbon monoxide
CPU = Central Processing Unit
DIN = German industrial standards (Deutsche Industrie Norm)
DOHC = Double Overhead Camshaft
ECU = Electronic Control Unit
rpm = revolutions per minute
HC = unburnt hydrocarbons
ISC = Idle Speed Control
ISO = International Standardization OrganisationOrganization
kg = kilograms
kgm = kilogram meter (1 kgm = 10 Nm)
km = kilometers
km/h = kilometers per hour
kΩ= kilo Ohm
kPa = kiloPascal (1 kPa = 0.01 bar)
KS = clutch side (from the German "Kupplungsseite")
kW = kilowatt
l= liters
LAP = racetrack lap
LED = Light Emitting Diode
LEFT SIDE = left-hand side
m/s = meters per second
max = maximum
mbar = millibar (1 mbar = 0.1 kPa)
mi = miles
MIN = minimum
MPH = miles per hour
MS = flywheel side (from the German "Magnetoseite")
MΩ= MegaOhm
N.A. = Not Available
N.O.M.M. = Motor Octane Number
N.O.R.M. = Research Octane Number
Nm = Newton meter (1 Nm = 0.1 kgm)
Ω= ohm
PICK-UP = pick-up
BDC = Bottom Dead Center
TDC = Top Dead Center
PPC = Pneumatic Power Clutch
RIGHT SIDE = right-hand side
SAE = Society of Automotive Engineers
SAS = Secondary Air System

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TEST = diagnostic check
T.B.E.I. = crown-head Allen screw
T.C.E.I. = cheese-head Allen screw
T.E. = hexagonal head
T.P. = flat head screw
TSI = Twin Spark Ignition
UPSIDE-
DOWN = inverted fork
V = volt
W = watt
Ø = diameter

GENERAL INFORMATION
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GENERAL INFORMATION 1

GENERAL INFORMATION
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TABLE OF CONTENTS
1.1. STRUCTURE OF THE MANUAL...................................................................................................................... 3
1.1.1. CONVENTIONS USED IN THE MANUAL ................................................................................................. 3
1.1.2. SAFETY WARNINGS ................................................................................................................................ 4
1.2. GENERAL RULES............................................................................................................................................ 5
1.2.1. BASIC SAFETY RULES ............................................................................................................................ 5
1.3. DANGEROUS ELEMENTS............................................................................................................................... 8
1.3.1. WARNINGS ............................................................................................................................................... 8
1.4. RUNNING-IN .................................................................................................................................................. 11
1.4.1. RUNNING-IN ........................................................................................................................................... 11
1.5. POSITION OF THE SERIAL NUMBERS ........................................................................................................ 12
1.5.1. POSITION OF THE SERIAL NUMBERS ................................................................................................. 12

GENERAL INFORMATION
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1.1. STRUCTURE OF THE MANUAL
1.1.1. CONVENTIONS USED IN THE MANUAL
• This manual is divided in sections and subsections, each covering a set of the most significant components. For
quick reference, see the summary of sections.
• • Unless expressly specified otherwise, assemblies are reassembled by reversing the assembly procedure.
• • The terms "left" and "right" are referred to the motorcycle when viewed from the riding position.
• Motorcycle operation and basic maintenance are covered in the "OWNER'S MANUAL".
In this manual any variants are identified with these symbols:
optional
catalytic version
- all versions
MP national certification
SF European certification (EURO 1 limits)
VERSION:
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