MOTO GUZZI California II Instruction manual

ORHSHOP
ANUAL
CODE 29 92 01 01
Additions to the Workshop manual for the models V1000 G5 and 1000 SP • Code 17920161

Th e IIlustrstions I nd dn crlptlons In this bookl et a re Indlcallve o nl~ and th e mlnullcturer r •• e....... 11 •• 11
th. right to introduc •• n~ modification It me~ d ee m nece. sa ry lor be tter pe rformence or I.... constructiv e
or comm e rcia' r .. son e without prlo. notlc •.
SE IMM MOTO GUZZI · TECHNIC AL PUBLICATIONS
CODE 29920101
1000K -5/82 • Prlnled In 11aly -Tecnopre sslBergamo

L- __________________________________________________ ~ 244
INDEX
IIAIN FEA~
EMCEIa 'MaE
Cylinders
Pi stons
Crankshaft
Replacing the air filter
Front fork springs
Front f ork lubrication
Oil pneumatic shock absorbers
_192
_194
_195
_197
_198
_200
_202
191

MAIN FEATURES
ENGINE
-cylinder disposition
-bore
-stroke
-displacement
-compression ratio
-max torque
VALVE GEARING
CARBURATION
LUBRICATION
GENERATOR ALTERNATOR
IGNITION
-ignition data
-contact breaker pOints
gap
- spark plugs
-plug points gap
-ignition coils
STARTING
TRANSMISSIONS
CLUTCH
PRIMARY DRIVE
GEARBOX
-gear ratios:
Low gear
2nd gear
3rd gear
4th gear
5th gear
SECONDARY DRIVE
-ratio
-overall gear ratios
(engine-wheel)
Low gear
2nd gear
3rd gear
4th gear
5th gear
192
twin cylinder - 4-stroke
.. V .. gO G
88 mm
78 mm
948.8 cc
9.2 to 1
7.7 kgm at 5200 rpm
O.H.V., push rod operated
n. 2 carburattors
.. Oell'Orto» type VHB 30 CD (right)
VHB 30 CS Ileft)
pressure, by gear pump
wire gauze and cartridge filters in oil sump
normal lubrication pressure 3.8 to 4.2 kg /s q em
(pressure relief control valve in the sump)
oil pressure sender unit in the crankcase
fitted in the front part of the crankshaft (14 V - 20A)
coil-battery ignition with double contact breaker
and automatic advance with centrifugal masses
ignition advance (fixed) 20 ± 10
automatic advance 33° ± 10
0.37 -+- 0.43 mm
Bosch W
225 T 2; Marelli CW 7 lP; AC-AA Xl; lodge HlNY;
Champion N 9 Y
0.6 mm
n. 2 fitted on the frame
electric starter (12V -0.7
KW) with electromagnetic
ratchet control ring gear bolted on the flywheel
starter button (START) fitted on the R/H side of handlebar
twin driven plates,
dry type
fitted on the flywheel side
hand controlled
by lever on left handlebar
by gears, ratio 1 to 1.235 (Z = 17 /2 1)
5 speeds, frontal engagement, constant mesh gears.
Cush drive incorporated
pedal operated on the
UH side of the bike
1 to 2 IZ ~ 14 /28)
1
to 1. 388 IZ ~ 18 /2 5)
1 to 1.047 IZ ~ 21/22)
1 to 0.869 IZ ~ 23/20)
1 to 0.750 IZ ~ 28 /2 1)
by cardan shaft, bevel gear set
1 to 4.714 IZ ~ 7/33)
1 to 11.643
1
to 8.080
1 to 6. 095
1 to 5.059
1 to 4 .366

FRAME
SUSPENSIONS
- front
-rear
WHEELS
-front
-rear
TIRES
-front
-rear
BRAKES
-
front
-rear
DIMENSIONS AND WEIGHTS
-wheel base (loaded)
-max length
-max width
-max height
-min. ground clearance
- dry weight abt
PERFORMANCES
-
top speed
-fuel consumption
FUEL AND OIL CAPACITIES
duplex cradle, tubular structure
telescopic fork .. MOTO GUZZI patent ..
with oil pneumatic shock absorbers
swinging fork and rear dampers with adjustable external
springs concentric to the oil pneumatic shock absorbers
light alloy castings with rims;
WM 3/2. 15 x 18" CP2
WM 3/2.15 x 18" CP2
120/90 H 18
120/90 H 18
dis c type with caliper having 2 cylinders, controlled
by hand lever on the R/H side of the handlebar
hydraulic transmission independent from the rear brake:
disc dia. 300 mm
braking cylinder dia. 38 mm
master cylinder dia 12 .7 mm
disc type with fixed caliper with two cylinders
foot controlled with pedal on the R/H side of the bike:
disc dia. 242 mm
braking cylinder dia. 38 mm
master cylinder dia 15.875 mm
the rear brake is connected by an hydraulic
transmission to a second brake on the front wheel
having the same features and size as the hand
controlled front brake
1.565 m
2.370 m
0.890 m
1.570 m
0.175 m
250 kg
190 km /h (118 mph), solo
5.8 I x 100 km
-fuel tank 25 I (6.15 US gls) supergrade petrol (98/100 NO-AM)
(reserve 3 I about) (3 . 114 Quarts)
-oil sump 3 I (3 . 114 Quarts) oil "Agip SINT 2000 SAE 10 W/50"
-gear box 0.750 I (1 . 3/4 pints) oil "Agip F.1 Aotra MP SAE 90 ..
-rear drive box
(bevel gear set lubrication)
-front fork (each leg)
-braking circuits
(front and rear)
0.250 I (9 oz abt) oil of which: 0.230 I (8.1/4 oz abt)
"Agip F.1 Aotra MP SAE 90" and 0.020 I (3/4 oz)
"Agip Aocol ASO/R .. or Molikote "A .. type
0.060 I (2 oz abt) fluid .. Agip F.1 ATF Dexron»
fluid .. Agip F.1 Brake fluid - SAE J 1703 B"
193

SERVICE SCHEDULE
ITEMS
MILEAGE 900 ml. 1800 ml 3700 mi. 5600 mi. 7500 ml. 9400 m i. 11 ,3 00 ml. 13 ,200 ml. 15, 100 mt 17,000 mi. 18.900 ml.
COVERED
• 1500
km
3000 km 6000 km 9000 km 12,000 km 15,000 km 18,000 km 21 , 000 km 24,000 km 27,000 km 30.000 km
•
• Engine
011
R R R R R R R R R " R
•Oil fitter cartridge R " R
•Wire gauze
oilliller
C C C
•Air filt
er
C R C " R
•Ignition timing A A A A • A A A • A •
•
Spark pl ugs
A A A " A A R A A R A
• Rocker clearance A • A • A • • A • • A
•Carburetlon A • A • A A • A • • •
• Nuts and bolts A • •
•Fuel lank, fillers and pipes C C C
Gear box oil • • • R A • R • • " A
Reaf dr i ve box oil • • A R A • R • • " A
Wheel and steering bearings A
Fork legs oil "
Starter motor (ltId generator A
Brake systems fluid A A • A • R A • • • R
Brake pads
A • • • • A A • • • •
A _lnPft1lonI' Adj""tm..,lIc · Po, lI tH ,.pll_.ntl · 8ertIcIne I e ... CleMln9. / '' ", A .~
• Opotrlllo" ..caul ," 1 0< .... Inl• • nln' .... nhlcle uconll ... to .",t.aIon ... ulallcHll,USAI .
OeuIIOl'lltly , <11K " the .1e<: 1 .... ". 1e .. 11" "HI,., . lu b...... !. /oInt.."" ubI .. ; ••• ,., $00 k .. I lOO rnllnldIKlI .M ... ,1 ... 011 1 .... 1.
1ft .n~ u .. , ....... 111 1, on III ... . otICI • , ... .

ENGINE OVERHAULING AND CHECKING
L- ____________________________________________________ ~ 245
195

CYLINDERS
SELECTION OF CYLINDER DIAMETER
GRADING A
88 .000 -t- 88 . 006 mm
3.4645 T 3.4648"
PISTONS
SELECTION OF PISTON DIAMETER
GRAD
IN G .
87 . 968 -+- 87.974 mm
3.4633 T 3.4635"
4.02+ 4. G4
GRADING 8 GRADING C
88.006 -+- 88 .012 mm 88 .012 -+- 88 . 018 mm
3.4648 T 3.4655" 3.4655 T 3.4652"
GRADING B GRADING C
87.974 + 87 . 980 mm 87.980 -t- 87 . 986 mm
3.4635 T 3.4637" 3.4637
-+- 3.4640"
Th e pistons of an engine must be balanced; a
weight difference between them of 1.5
gr is al-
lowed.
When fitting a piston check that the word .. SeA ..
(exhaus t) are facing the exhaust hole in the cy-
linder.
• ••
0.30 -'- 0.45 1.490
-7- 1.411
r- .
V~ 3.990+ 3.971 1.490 : 1.478
~~ :J "S2 + ' . ~
0.25 "" 0.50
\ I o 22.000 ; 22.004 59.984 +59.970
o 22.000+22.006
Va lues In mm
246 L- ________________________________________________________ ~
196
CHECKING CRANKSHAFT BALANCING
To bal ance statically the crankshaft it is neces-
sary to add a weight of 1.650 ..;... 1.652 kg.

II CARBURATION
REPLACING THE AIR FILTER
Every 6000 km (3700 miles) check condi tions of
air filter, if necessary clean It using compressed
air; it is advisable to replace it every 9000 km
(5600 miles).
To replace the air filter lift the saddle. remove
fuel tank and side covers. Take out R/H ca r bu -
rettorand
undo thescrewsfixing the air intaketo
the
bike frame: remove the two side screws and
take out from the R/H side the container •A.
complete with the air filter.
L- __________________________________ __ ____________ __ -J 248
197

249
B ilf ore m_~"" o " " '~
rM oditication
250 L- ________________________ ~
198
SUSPENSIONS
FRONT FORK SPRINGS
Forthe values althe springs referto mod .V 1000
G 5 (see page 102).
FRONT FORK LUBRICATION
To replace the oil in the front fork legs, proceed
as follows:
• with the bike
on the central stand, loosen the
side
screw .. C .. locking the steering head to the
fork arm; disconnect compensating pipe and
completely
unscrew the hexagonal screw plug
" S
.. ; then undo drain plug .. A .. ;
• slightly press the front part of the bike to
force out the plug .. 8 .. which is solidal to the
shock absorber . Do this paying attention not to
damage the instruments panel;
• refit plug .. A .. and introduce the quantity of
fluid necessary (60 cc Agip F. 1 ATF Dexron)
through the space ex isting between the Inner
diameter of the fork and the shock absorber
body;
• release the front part of the bike refit plug
. 8 .. and lock the side screw. Repeat the same
operation for the other lark leg;
• reconnect compensating pipe and check
the pressures keeping to the given values.
OIL PNEUMATIC SHOCK ABSORBERS
The operating load pressures of these shock
absorbers are the following;
• front: 2
"'- 3 kg/sqcm
• rear: 3 "'- 5 kg/sqcm
To check the pressure it is advisable to use a
pressure gauge having a very short pipe (better
if any ), as the capacity ofthe pipe may affect the
pressure existing inside the shock absorbers.
To
as certain to which extent your pressure
gauge reduces, when taking the measurement,
the pressure insidethe shock absorber it is suf-
ficient to carry out two consecutive measure-
ments: the difference between the two readings
gives approximately the pressure reduction
oc-
curing whenever a measurement is taken.
The measurement must be taken with the bike
on the central stand and with cold shock ab-
sorbers; to charge the shock absorbers only
use moistureless air.
N.B. -Pressures gauges as above, are found on
the market: howeveritcan be necessaryto place
a supplementarygasket in the gaugehead, in or-
der that the valve steminside the shock absorber
will bepressedonlywhen the gasket has madea
perfect tightening.

Values in mm
Values in mm
25 1~ ________________________ ~
~ ______________________ ~ 252
199

SWINGING FORK
' I'-"m
110
v-:;:; .
II-
~
1 _..-
l-
-'
...
U-
41 0 mm
j.w,5 mm
•
39 .992+ 9.967 mm
25 mm
r:.
'"
e
~
...
e
...
I ~
e
,
II
, 136 mm
2 m
~
• !
::
~
.,.
+
~
~\ ,
~
e!
e
~
~
61 . 991 + 61 .961 mm
~
i 1\
:;:
+ +
~
f'--
iil
i'-
I\ ~
~
"\
~
II
nm
18 .150 + 18.050 m mpg~~ m
60.000 ; .100 mm 5 md
253
200

ELECTRICAL WIRING DIAGRAM

LEGEND ELECTRICAL WIRI NG DIAGRAM
,
Headlight
2 Hig" and low beam bulb 60/ 55 W
3 Parking light 4 W
• 4-way connector Molex
• Electromagnetic horns
•
Turn lIasher , Ironl r ight 21 W
7 Turn Ilasher, Ironllell 21 W
8 Coils del/ice
• Engine starting and slop burton
10 4-way connector Molex
" Instrument panel
'2
Warning light, right turn signal 1.2 W
13
Speedometer light 3 W
,.
Voltmeter light 3 W
,.
Warning light. left lurn signal 1.2 W
,.
Rev-counter light 3 W
17 Warning light, on pressure 1.2 W
18 Warning light. generat or 1.2 W
19 Warning light, neutral position 1.2 W
20 Warning light
parking position 1.2 W
2' Warning light, high beam 1.2 W
22 Ignilion key 1.2 W
23
12-way co nn ector lor device posit. 24
2. Flashing li ght -horn - l urn s igna ls - lighls
2'
Generator
26 Cables c onne ct or
27 Rectifier
28 Regulator
2. Horn relay
3. IS -Way connecto r lor panel cables
3' Flashing li
ght swit ch
32 Spark plugs
33 H.T.
coils
3. Alternator
3.
Oil pressure solenoid
3.
Neutral position solenoid
37 Rear brake switch
38 Front brake switch
3. Flashing Ughl relay
••
Terminal bl ock with fuses
.,
Battery t2 V 24 Ah
.2 Starter motor relay
. 3 Starter motor
••
Flasher box
••
Turn flasher, rear left 21 W
.6
Tail lighl
. 7 Cable conne c tor , laillight
'8
Number plale , rear parking light and stop 5/ 21 W
••
Turn lIasher , rear right 21 W
202

(j)
Ignit io n switch
1~15~OI5 /5 ~" ' ~' 0
50 50 5
6 6 16
~1 ~ Posi ti on J
IGNmON SWITCH POSmON
Posi\' 1: No cO:ltacls
Posit 2: Co nt acls on all terminals
Posit. 3: Contac ts on terminals 16/ 30
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B
V,
RO
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BI-N
GR
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B-N
V-N
R-N
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= White
_ Sl ack
_ Yellow
= Green
_ Red
_ Blue
~ Violet
= Pink
- Orange
-Brown
r-
@
= White_Black
= Grey
= Ught blue
_ Blue-Black
_ Green-Black
~ Red-Black
= Ught blue-B lack

®
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Positi on 1 PosiIl on 2 Position 3
IOHmON SWITCH POsmON
PO SI t. 1 No contacts
POSII. 2 Contacts on all terminals
Posl!. 3 Contacts on terminals 16/30
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.. White
.. Black
.. Yellow
.. Green
.. Red
.. Blue
_ Violet
.. Pink
.. Orange
.. Brown
.. White-Black
.. Grey
hi b lu a
.. Ug ~
Blue-Blac
.. Green-Black
.. Red-Black
: Light blue-Bleck
,
,

SE I MM MOTO GUZZI S. p. A. Mand e lla del Lana