MOTO GUZZI V 1000 G 5 Instruction manual

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WORKSHOP MANUAL
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ADDITIONS AND CHANGES FOR 850 ·T 3 MODEL

INTRODUCTION
Purpose 01 this manulU is to give the
carrying oul .epairs In a rational WBY . J'lecessary instructions tor overhauling ,,'
i
All data herein contained a .. meant 10 give a general knowledge 01 the main
Checking operations
10 be done wMfI overhauling the different component gloops .
TO lhis IHId. the maOUllI cMtaln' many lIIustratic;lns. drawings. diagrams. and
taDies to assist
you;" lhe siri po,ng. checking. and assembling CJ9t!,allons.
ThiS mllnual will alllO U. a guid anc. to. anybGdy who w1 shn to la'ni' , 'II"" W,lh
lhe manufactu.ing cheracleli st i es or ,ne vari ous . ,o mllorn:nl pans ol Ine v1000 Cii 5
end 1000 SP models. .
The knowledge
01 tllese will be an ess..·.!·.., lac\or 10' perlo"'·.: ng a good job
AU illustrations and des.,;riptlens in . ... ,~ manual should Ott ,ntended a~ indicative
only as 1 he Maflulaclur. . .. ,erves Itse!1 I he "!oN Ie introduce '1 any time and
wilhou t Prier adv ice .ny moditlcatlon il ma,.. oeem usetul tor a belle. performance
e. 1m any olhe •• OIIason 01 a conSt.uclional or cemmerclal natu•• .
NO TE The te rm ' .righ t» li nd . I, tt. In the lu i lira 10 b, c Ofl el d .,ed a. Mt1t by
the rid .. Htrida 'he ,""c hine.

INDEX
1 .1 Sp,lfe paris
1.2 Warranly
2.1 Mode l v loc::l G 5
2.2 Model 1000 S f'
3.1 Mo<!~1 V 1000 G 5
3 .2 IAod;"1 1000 SP
4.1 Engine lUbrication I
4.2 Aeplacir.g lhe oil tiller
lilter
cartridge and cleaning the wire gauze
4.3
lubr i cating the gearl>o~
4.4 lubrlc al ing 1M rear dr ive I>o~
4.5 Fork lubrication
4.6 lubr i cat io n 01 steeri ng bearings ar>d sw ing !Irm
5.1 Pan",1 board. model V 1000 G 5
5.2 I
gnition key · model V 1000 G 5
5.3 Pan
el board· model 1000 SP
5.4 lighl switch",s
5.5 Horn. tum lights and flashing lighl bultons
5.6 Engine s larting and emergency SlOP butlon
5.7 Easy slarter I",v",r
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5.8 ThroUle conlrol grip
5.9 Clulct. conl.ol leve.
5.10 Rlgt>\ Iront br a ke control lever
5. 11 Twin brake control. I.ont le,t and rea.
5.12 Gea.shiit ped al
5. 13 Fuel filler cap
5. 14 Fuel level
5. 15 FlU,Il tap · V 1000 G 5 model
5.16 Fuel tap' V 1000 SP model
5.17 Electrovalve· V 1000 G 5
5.18 Terminal
block wi th l usu
5.19 Steering loc k
5.20 Side
stand · V 1000 G 5 model
5. 21 . Side stand· 1000 SP m<Jdel
5. 22 St eer ing damper· 1000 SP mOdel
6.1 Adju't ing It.e clutch lever play
8.2 Adjusting 1M right I.ont brake lever
6.3 Adjusting Ihe fronl lelt and rear brake pedal
6.5 Adjus ting Ihe stee .ing
6.4 Adjusting tt.e rea. suspension
6.8 Adjusling the thronle C001.01 grip
6. 7 Adjustfng the .ear wheel spo k es· V 1000 G 5
8.8
Adjusting Ine headlight beam· V 1000 G 5
6.9 Adlusting
the headhghl beam· 1000 SP
11 .10 Rocke. clearance
6. 11 Adjus ti ng the double contact brea k el
6.12 Ma inlenanCe
11 . 13 Cleaning Ihe winds hield
10 .1 Inll0dUCIlon
10.2 Removal
12.1 Rocker covers
12.2
Sttipping the cylinder heads
12.3 Cylinder heads
12.4 Valve guide s
:-- '
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12.5 Vallie seats
12 .tI Vallles
12.7 Checking th e inlel and exhaust valve opening
12.' Inspecting tile vallie springs
12.9 Re titli ng the valve springs assembly on lIeads
12.10 Assembling the
cy li nder barrels
12 . 11 Refitting the cy l inder heads on the cy!lnde~
12.12 Cyli nder barrels
12 .13 Pistons
12.
14 Piston rings ana oil scraper
12.1 5 Connecting rods
12 . 16 Fitting tile con-rods on cranksha !1
12.17 Cranksllal1
12.18 Checking the weight for engine balancing
12.19 FittJng tile flywll!l<!l on tile cranksllaft
12.20 Drive 5ide flange comple te wilh main journal
12.21 Seal for flange. drive side
12.22 Fitting tile ftange c/w journal in crankcase. drive side
12.23 Assembling Ihe seal on timi ng cover
12 .24 Crankcase
12.25 Checking oil leakages from the crankcase
13 .1 Timing data
13.2 Diameter 01 camshaft bearings in their housirlgs in crankcase
13.3 Tappetllu ide in cra n k<:ase -coupling data
13.4 Assembling the crankshaft assembly. gears with chain on shafl,
engine-liming. oil pump
13 .5 How t e. change the chain IO n ", ' o' 9 "3 r ", i\h enoine assembled
on the
Ilame
13 .6 Valve timing
a.l Oil deliver pump
14.2 Oil sump
14.3 Replacing Ihe oil filter cartri
dge
14." Wire gauze filter
14 .5 Oil pressure relief valve
14 .6 on breather valve on the c'ankease piping to t he ,e-cycling
device on lilter ass,y
1 4. 1 Oi l pressure solenoid
1
4. 1 Checking the oil pressure wi lh engine On the byke
15 .1 Carburettors
15 .2 Float levelling
15.3 Adjusting the earburation and idling speed
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15 .. CMcking ca,buratloOl wllh a ~acuometer
15 .5 Carbure110' com~nen t $
15.6 Replacing tile a l. tilte. ca.tridge On assembled engine
16.1 Removing t he clutch as sembly
16.2 Inspections
16.3 Assembling the clutch 0!1 llywheel
11.1 Stripping the gea.box
11.2 Che<:king and o~e'hauling the gearbOX components
11.3 Assembling the gea.box 0!1 t he bench
11 .1 Remo~ing the gear d. iv" box
16.2 Inspections and oVil,hauls
16.3 Re-assembly
2 2.1 Inspection
22.2 Removing the bearings trom Ihe swing fo.k
22.3 Pressing the o"Ie. races 01) the swing arm taper bear"gs
22 .• Pre SSin gl!>e beafings inlo the R! H a.m 01 the swing tork
22 .5 Adjusting the swing a.m play
23 .1 Remo~rng the ttont wheel : Y 1000 G 5 model
23.2 Removing the lront wheel - 1000 SP model
23.3 Rear wheel - V 1000 G 5 mOdel
23 .. Rear whee l· 10 00 SP mo<lel
23.5
Tires
23.6 Tensioning the wheel spo k es · v \00 G 5
23.7 Wheel bal
ancing
23 .a Tire temo ... ol ond rclltting _V 1000 G 5
23 .9 Tit" .e rnoval ~nd rehtlrng _1000 SP
2 3.1 0 C heckIng and overhauling the h.eking . pitcui t!
23.
11 Maste. cyli!"der lo r rig ht IrOf't bre~e

23.12 Master cylinder lor tell If On! and fear bra~es
23. 13 Brake cal.per lo r If onl brakes (modal V 1000 G is) and ra .. bra-
kes (mode' 1000 SPJ
23. 14 Ft O<1I b~ke Clliper lor 1000 SP model
23.1S Braka ,.ads
23.16 Pipes
23.11 Bfa~ i ng discs
23 . 1' Braking circllit 'allUs
23.19 Aacommandalions
24.1 Baltery
24 .2 Afternator-genaralor
24.3 Regllialor
24 . ~ Rectifier
24.5 Startar molor
24.6 Ignilion system
:z. .7 Allloma l ic altvane'
24.' Capacitors
24.9 Ignill O<1 coil.
24 .10 Spark pl l.lllS
24. 11 Twin contact braak er
24.12 Assambllng I Ma breaker 0" lMe crankca se
24. 13 Ignition lim ing
24 . 14 CMQ(: king tM' Ignition advanCe (slatic + dynamic) using a 51robe
,,, .. ,
24. 15 Lig", ing &qulpment end Morns· V 1000 GiS
24.16 ligMting equipment and l'Iorns -1000
SP
25.1 legeno -V 1000 G is model
25.2 legand · 1000 SP mOOUI
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II IDENTIFICATION DATA
( fi\l . I)
Every mOlofcyele
is idenillied by an identification
plale located on the
hame downlube and a se r ial
number ' t lmped on th e en\line c . an~case . The iden·
ti'lcation
plale numbel i, allo mentioned In Ihe mo·
to.cycle 1og1)OO~ and Idenli'; es tile vehicle 10 alltegal
ellects.
1.1 SPARE PA RTS
In case 01 any replacements. ensure thai _Original
Moto Guzli
Sp •• e p.rts. on ly Ife used .
Tha use ot non-genulne parIS Invalidates every war-
,. nty right.
1 .2 WARRANTY
The wa"ent y " va l lo for e period 01 6 months with a
Ijm ,tallon to 10 . 000 ~, .. {6000 miles) l. om the ,.. lIing
dale and .. pi , 8S in case 01 modilicallons to thl! mo-
torcycle or parteeipalion to flcing cOmpe1ilions.
&:~.! ~t .. " !l~ as partt,.. o. Jlc ~ .n:;. r l flc. wh,ch art n<; ;
manuf~ea in the S E ~ M OTO GUlZI factories
1i'1II e,,&ttid.ci;rom 1h1' : Wlr~ly .
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