MOTO GUZZI V100 E5 2023 Guide

SERVICE STATION MANUAL
2Q000541
V100 E5

SERVICE STATION
MANUAL
V100 E5
THE VALUE OF SERVICE
As a result of continuous updates and specific technical training programmes for Moto Guzzi products,
onlyMotoGuzziOfficialNetworkmechanicsknowthisvehiclefullyandhavethespecifictoolsnecessary
to carry out maintenance and repair operations correctly.
Thereliabilityofthevehiclealsodependsonitsmechanicalconditions.Checkingthevehiclebeforeriding
it, its regular maintenance and the use of original Moto Guzzi spare parts only are essential factors!
For information on the nearest Official Dealer and/or Service Centre consult our website:
www.motoguzzi.com
Only by requesting Moto Guzzi original spare parts can you be sure of purchasing products that were
developed and tested during the actual vehicle design stage. All Moto Guzzi original spare parts undergo
quality control procedures to guarantee reliability and durability.
Thedescriptionsandimagesinthispublicationaregivenforillustrativepurposesonlyandarenotbinding.
While the basic characteristics as described and illustrated in this booklet remain unchanged, Piaggio &
C.S.p.A. reserves theright, at anytime and withoutbeing required toupdate this publicationbeforehand,
to make any changes to components, parts or accessories, which it considers necessary to improve the
product or which are required for manufacturing or construction reasons.
Notallversions/modelsshowninthispublicationareavailableinallcountries.Theavailabilityofindividual
versions should be checked with the Official Moto Guzzi sales network.
The Moto Guzzi brand is owned by Piaggio & C. S.p.A.
© Copyright 2023 - Piaggio & C. S.p.A. All rights reserved. Reproduction of this publication in whole or
in part is prohibited.
Piaggio & C. S.p.A. Viale Rinaldo Piaggio, 25 - 56025 PONTEDERA (PI), Italy
www.piaggio.com

SERVICE STATION MANUAL
V100 E5
This manual provides the main information to carry out regular maintenance operations on your vehicle.
This manual is intended to Moto Guzzi Dealers and their qualified mechanics; several concepts have
been deliberately omitted as they are considered unnecessary. As it is not possible to include complete
mechanical notions in this manual, users should have basic mechanical knowledge or minimum
knowledge about the procedures involved when repairing scooters. Without this knowledge, repairing or
checking the vehicle may be inefficient or even dangerous. As the vehicle repair and check procedures
are not described in detail, be extremely cautious so as not to damage components or injure individuals.
In order to optimise customer satisfaction when using our vehicles, Piaggio & C. s.p.a. commits itself to
continually improve its products and the relative documentation. The main technical modifications and
changes in repair procedures are communicated to all Moto Guzzi Sales Outlets and its International
Subsidiaries. These changes will be introduced in the subsequent editions of the manual. In case of
need or further queries on repair and check procedures, consult Moto Guzzi CUSTOMER
DEPARTMENT, which will be prepared to provide any information on the subject and any further
communications on updates and technical changes related to the vehicle.
NOTE Provides key information to make the procedure easier to understand and carry out.
CAUTION Refers to specific procedures to carry out for preventing damages to the vehicle.
WARNING Refers to specific procedures to carry out to prevent injuries to the repairer.
Personal safety Failure to completely observe these instructions will result in serious risk of personal
injury.
Safeguarding the environment Sectionsmarked withthis symbol indicate the correctuse of the vehicle
to prevent damaging the environment.
Vehicle intactness The incomplete or non-observance of these regulations leads to the risk of serious
damage to the vehicle and sometimes even the invalidity of the guarantee

INDEX OF TOPICS
PRE-DELIVERY PRE DE
CHARACTERISTICS CHAR
SPECIAL TOOLS S-TOOLS
MAINTENANCE MAIN
ELECTRICAL SYSTEM ELE SYS
ENGINE FROM VEHICLE ENG VE
ENGINE ENG
POWER SUPPLY P SUPP
SUSPENSIONS SUSP
CHASSIS CHAS
BRAKING SYSTEM BRAK SYS
CLUTCH SYSTEM CLU SYS
COOLING SYSTEM COOL SYS
BODYWORK BODYW

INDEX OF TOPICS
PRE-DELIVERY PRE DE

Carry out the listed tests before delivering the vehicle.
WARNING
PROCEED WITH THE UTMOST CAUTION WHEN HANDLING PETROL.
CAUTION
USE THE DIAGNOSTIC TOOL TO CHECK FOR ANY ERRORS AND CHECK THAT ALL PARAM-
ETERS ARE CORRECT.
ENSURE THAT THE VEHICLE CALIBRATION HAS BEEN UPDATED TO LATEST VERSION
AVAILABLE, AFTER UPDATING THE DIAGNOSTIC TOOL.
Aesthetic inspection
•Paintwork
•Fitting of Plastics
•Scratches
•Dirt
Tightening torques inspection
Safety fasteners:
•Front and rear suspension assembly
•Front and rear brake calliper clamping assembly
•Front and rear wheel assembly
•Engine - frame fastenings
•Steering assembly
•Plastics fixing screws
Electrical system
- Main switch
- Headlamps: high beam lights, low beam lights, tail-lights (front and rear) and relevant warning lights
- Headlight adjustment according to regulations in force
- Front and rear stop light switches and their bulbs
- Turn indicators and their warning lights
- Instrument cluster lights
- Instrument cluster: fuel and temperature indicator (if present)
- Instrument panel warning lights
- Horn
- Electric starter
- Engine stop via emergency stop switch and side stand
V100 E5 Pre-delivery
PRE DE - 7

- Electric helmet compartment lock release switch (if applicable)
- Through the diagnostic tool, check that the last mapping version is present in the control unit/s and,
if required, program the control unit/s again: consult the technical service website to know about avail-
able upgrades and details regarding the operation.
CAUTION
TO ENSURE MAXIMUM PERFORMANCE, THE BATTERY MUST BE CHARGED BEFORE USE.
INADEQUATE CHARGING OF THE BATTERY WITH A LOW LEVEL OF ELECTROLYTE BEFORE
IT IS FIRST USED SHORTENS THE LIFE OF THE BATTERY.
CAUTION
WHEN INSTALLING THE BATTERY, ATTACH THE POSITIVE LEAD FIRST AND THEN THE NEG-
ATIVE ONE, AND PERFORM THE REVERSE OPERATION DURING REMOVAL.
CAUTION
THE BATTERY ELECTROLYTE IS TOXIC, CORROSIVE AND, AS IT CONTAINS SULPHURIC
ACID, MAY CAUSE BURNING IF IT COMES INTO CONTACT WITH THE SKIN. WHEN HANDLING
BATTERY ELECTROLYTE, WEAR TIGHT-FITTING GLOVES AND PROTECTIVE APPAREL. IN
THE EVENT OF SKIN CONTACT WITH THE ELECTROLYTIC FLUID, RINSE WELL WITH PLENTY
OF CLEAN WATER. IT IS PARTICULARLY IMPORTANT TO PROTECT YOUR EYES BECAUSE
EVEN TINY AMOUNTS OF BATTERY ACID MAY CAUSE BLINDNESS. IN THE EVENT OF CON-
TACT WITH THE EYES, RINSE WITH PLENTY OF WATER FOR FIFTEEN MINUTES AND CON-
SULT AN EYE SPECIALIST IMMEDIATELY. THE BATTERY RELEASES EXPLOSIVE GASES;
KEEP IT AWAY FROM FLAMES, SPARKS, CIGARETTES OR ANY OTHER HEAT SOURCES. EN-
SURE ADEQUATE VENTILATION WHEN SERVICING OR RECHARGING THE BATTERY.
KEEP OUT OF THE REACH OF CHILDREN.
BATTERY LIQUID IS CORROSIVE. DO NOT POUR OR SPILL ON PLASTIC COMPONENTS IN
PARTICULAR. ENSURE THAT THE ELECTROLYTIC ACID IS COMPATIBLE WITH THE BATTERY
BEING ACTIVATED.
CAUTION
NEVER USE FUSES WITH A CAPACITY HIGHER THAN THAT RECOMMENDED. THE USE OF A
FUSE OF UNSUITABLE CAPACITY MAY RESULT IN SERIOUS DAMAGES TO THE WHOLE VE-
HICLE OR EVEN CAUSE A FIRE.
CAUTION
Do not leave the vehicle with the engine off and the ignition key to "ON". The sophisticated on-
board instruments have a high current draw which, if left on with the engine switched off, will
discharge the battery in a short time.
Pre-delivery V100 E5
PRE DE - 8

TRADITIONAL BATTERY ACTIVATION PRO-
CEDURE
•Place the battery on a flat surface.
•Remove the cell's protective sticker.
•Take the acid container.
•Remove the cap 1 of the container 2.
•Place the container upside down, per-
pendicularly above the battery, align-
ing the outlets with the battery cells.
•Apply pressure to the container to
break the seals. The liquid will begin to
flow into the cells.
•Check that air bubbles come out of the
cells; let the liquid flow into the cells for
at least 20 minutes.
•If no air bubbles escape and the liquid
does not flow, tap lightly on the bottom
of the container until the liquid begins
to flow into the cells. Never remove the
container from the battery, pierce it or
cut it to facilitate the exit of the liquid.
•Make sure the liquid container is com-
pletely empty before removing it.
•Allow the battery to stand for at least 1
hour,before starting the charging proc-
ess, without closing the six cells. This
operation is extremely important in or-
der to have the best battery perform-
ance over time.
•Recharge the battery following the
specifications indicated on the battery
(see photo ) and using a suitable bat-
tery charger.
NOTE
IN THE SHOWN EXAMPLE IT IS IMPORTANT TO USE A
BATTERYCHARGERWITH1.2 AMPERE(CHARGING TIME
5-10 HOURS) OR 5 AMPERE (CHARGING TIME 1 HOUR).
V100 E5 Pre-delivery
PRE DE - 9

After performing the battery activation procedure,
install it on the vehicle in the dedicated compart-
ment. Then connect the cables to the battery,
starting from the positive (1).
Install the battery cover (2) and tighten the fixing
screws(3).PlacetheOBD2cable(4)andtheGMP
preparation cable (5) on the cover.
Levels check
•Braking system liquid level (front and rear)
•Hydraulic clutch fluid level
•Engine oil level
•Coolant level
Road test
•Cold start
•Instrument operations
•Throttle control response
•Stability on acceleration and braking
•Front and rear brake efficiency
•Front and rear suspension efficiency
•Abnormal noise
CAUTION
V100 is equipped with an advanced transmission that makes it easy to engage neutral between
first and second gear when stationary. Due to the peculiar architecture of this transmission, IT
IS NOT POSSIBLE, AT A STANDSTILL, TO SHIFT INTO ANOTHER GEAR BEYOND THE FIRST
GEAR.
CAUTION
Pre-delivery V100 E5
PRE DE - 10