MotoTec MT-MiniBike-105cc User manual

FOR YOUR SAFETY, ALWAYS USE A HELMET
NOTE: WE RECOMMEND THE USE OF A FULL HELMET. IT COMPLETELY COVERS
THE HEAD AND PROVIDES MORE INSULATION FROM NOISE AND AIR.
www.mototecusa.com
MotoTec®
WITH MOTOTEC, DO MORE
WARRANTY POLICY, USER MANUAL, ASSEMBLY MANUAL
MotoTec 105CC Mini Bike

Dear Customer:
Thank you for your confidence in choosing MotoTec.
Your new Mini Bike model has a 4-stroke, overhead camshaft (OHC), 105cc and 3.5 hp engine, IT WAS DESIGNED
AS A RECREATIONAL VEHICLE. We hope it meets your best expectations and we send you our best wishes.
If your mini bike has any prob lems, please contact us. Do Not Return to the Store. www.mototecusa.com MOTOTEC
迷你52

INDEX
BEFORE YOU BEGIN
WARRANTY
SECURITY POINTS
ASSEMBLY INSTRUCTIONS
LOCATION OF PARTS
FRONT TOP VIEW
REAR BRAKE LEVER
CURRENT KILL SWITCH
ACCELERATOR
CHOKE
LEFT SIDE
RIGHT SIDE
FUEL VALVE
MANUAL PULL STARTING
VEHICLE IDENTIFICATION NUMBER
ADD GASOLINE
ENGINE OIL LEVEL
CHANGING THE ENGINE OIL
CLEANING THE SPARK PLUG
AIR FILTER
ADJUSTING THE THROTTLE POINT
TIRES
PERIODIC REVIEWS
STORAGE SERVICES
TAKING CARE OF THE MINI BIKE
CHECK BEFORE DRIVING
OPERATING INSTRUCTIONS
STORAGE
DRIVING SAFETY
TECHNICAL DATA
CONDITIONS TO BE RESOLVED
WASH
TAKING CARE OF YOUR PAINT
SEAT CARE
STARTING THE ENGINE
STOPPING THE ENGINE
MOTOR FLOODED
RETURN TO USE
PROTECTIVE EQUIPMENT
CARGO OF PASSENGERS OR GOODS
ROAD CONDITIONS
RAINY DAYS
MODIFICATION OF THE DESIGN
DRIVING AND ALCOHOL
DRIVING RECOMMENDATIONS
POSTURE FOR DRIVING
CARE TO AVOID THEFT
IMPORTANT POINTS
MOTOTEC If your mini bike has any problems, please contact us. Do Not Return to the Store.www.mototecusa.com

ATTENTION:
It refers to the driver's safety being in danger. Ignoring this information can cause serious injury.
①NOTE ：
It refers to special procedures and precautions that must be followed to avoid damage to your Mini Bike.
In addition, they make the maintenance easy and the instructions clearer.
ECOLOGICAL NOTE ：
We take care of our environment.
If your mini bike has any prob lems, please contact us. Do Not Return to the Store. www.mototecusa.com MOTOTEC
IMPORTANT POINTS
迷你52

This manual contains important information about the handling of your Mini Bike, as well as advice for its care and relevant
information for your safety, so we recommend that you read it carefully before starting to use it.
This manual is one more component of your Mini Bike, in case you sell it, please hand it over to the new owner so that he
knows all its characteristics, both operating and maintenance.
All information included in this manual is based on the latest data received from people at the time of its publication.
MotoTec reserves the right to modify the manual at any time, without prior notice. No part of this manual may be
reproduced in any way or by any medium, w –ithout prior written authorization from MotoTec.
To avoid mishaps, before using your Mini Bike, check that all its parts and components are in perfect condition.
BEFORE STARTING
MOTOTEC If your mini bike has any problems, please contact us. Do Not Return to the Store.www.mototecusa.com

WARRANTY
If your mini bike has any prob lems, please contact us. Do Not Return to the Store. www.mototecusa.com MOTOTEC

WARRANTY
WARRANTY CONDITIONS
60 DAYS FROM RECEIVE DATE
1.-To make the Guarantee valid, the owner must appear at a MotoTec authorized dealer.
2-The warranty covers the defects as well as the material due to manufacture and / or assembly.
3.-The establishment that sold you the Mini Bike has the obligation to provide you a valid receipt, otherwise
the Guarantee cannot be made valid.
4.-The Warranty does not cover corrosion on the inside of the paint, chrome or nickel plating, due to
environmental conditions or external agents.
5.-The Guarantee does not cover expenses caused and / or derived from the maintenance of the Mini Bike
itself, such as cleaning , lubrication, tire punctures, etc
6.-MotoTec is not responsible for damage to your person, to third persons and property to alien, as well as
accidents, bad transportation and any situation generated by misuse of the Mini Bike
7.-The present Guarantee Policy only validates the Mini Bike written in the Guarantee Certificate and
cannot be used for other units.
8.-If the Warranty is not due to the personnel due to negligence in driving, different use for which it was
designed, lack of maintenance services or in compliance with any of the guideline of this Policy, will be
sufficient cause for the Client to pay the cost of said revision and / or repair to the Authorized MotoTec
Service Center.
9.-The Guarantee may be transferable to sub-entity owners for the remaining period of the same; these
have been fulfilled only if it has satisfactorily with the terms and conditions described are valid.
Otherwise, during the remaining period, the Guarantee will not be valid for the subsequent owners.
MOTOTEC If your mini bike has any problems, please contact us. Do Not Return to the Store.www.mototecusa.com

WARRANTY
THE WARRANTY IS NOT EFFECTIVE IN THE FOLLOWING CASES:
1.-Failure or defects caused by the use of spare parts and / or accessories that are not original.
2.-Failure to be defective and to perform any of the maintenance services indicated in this policy and / or manual.
3.- Failure or defect, attributed to neglect, misuse, different use than indicated in the User Manual, including falls.
4.-Failure or defects caused by modifications and / or alterations to the motor, the electrical system, the suspension,
the brakes or to any other component of the Mini Bike.
5.-Failure or defects derived or attributed to improper repair or maintenance
6.-Failure to be defective or attributed to the rent of the Mini Bike or to handling in competition.
7.-Failure or defective consequence of some natural content such as hail, earthquake, floods, hurricanes, between others;
as well as fire, shock, robberies and damage based on these situations.
8.-Failure or defective intentionally or accidentally caused by the owner or third party, due to force majeure or fortuitous
events.
9.-In parts of natural gas such as: filter, chains, brake pads, shock absorbers, suspension, system of carburetor, tire,
spark plug, engine, transmission, because parts that wear out or can easily be damaged days.
10.-Failure or defects caused by the low or high level of oil in the engine and / or the use of lubricants not recommended by
MotoTec
11.-Failure or defect is caused by overheating the engine.
REQUIREMENTS TO VALIDATE THE WARRANTY
1.-Have the Guarantee Certificate duly filled and stamped by the establishment where the Mini Bike was acquired.
2.-Not having made any modifications to the Mini Bike
3.-Having performed all the maintenance services indicated by an Authorized MotoTec Service Center.
If your mini bike has any prob lems, please contact us. Do Not Return to the Store. www.mototecusa.com MOTOTEC

SECURITY POINTS
Below we provide the following points that you should take into account before using your Mini Bike
ATTENTION
The Mini Bike is suitable for children 16 and
up With a maximum weight of (185lbs)
Adult supervision required
The Mini Bike is not designed for jumping
or cross country.
Do not drive your Mini Bike if you
have used Alcohol or Drugs
The Mini Bike is not designed to carry
a maximum load over (185lbs)
Before Children use the Mini Bike,
an adult is responsible for their skill
level and ability
The Mini Bike is designed to be driven by
one person.
The Mini Bike is not equipped with front
brakes, directional lights or rear lights, so
it cannot be used on the street.
Do not drive the Mini Bike unless you have
received instruction.
Always wear a full helmet, and protective
clothing that meets safety standards.
ATTENTION
ATTENTION
ATTENTION
ATTENTION
ATTENTION
ATTENTION
ATTENTION
ATTENTION
MOTOTEC If your mini bike has any problems, please contact us. Do Not Return to the Store.www.mototecusa.com

ASSEMBLY INSTRUCTIONS
Before assembling your Mini Bike it is important that you
have the following tool: cutter pliers, 10, 12 mm socket
or wrench and cross point screwdriver.
Remove the trim cover by cutting the straps.
1 person
Cut the cinch fastening the fork with the structure.
1 person
Remove the bag that contains the tools, the User's
Manual, hardware and separate the components.
1 person
Remove the screws that hold the metal frame to
the bottom base and remove the frame evenly,
taking care not to scratch or damage the Mini Bike
1 person
INSTRUCTIONS TO ASSEMBLE YOUR MINI BIKE
Caution
If your mini bike has any prob lems, please contact us. Do Not Return to the Store. www.mototecusa.com MOTOTEC

ASSEMBLY INSTRUCTIONS
Carefully cut the strap that holds the handlebars
with the fork of the Mini Bike
Place the lower parts of the clamps on the base
of the fork.
Place the handlebars over the lower parts of the
clamps, install the upper clamps and tighten.
Remove the screws that secure the front trim
cover, located on the front of the fork.
1 person
1 person
1 person
1 person
Phillips
Screwdriver
Caution
Caution
Caution
Caution
To avoid damaging the paint,
cut ties with pointed pliers
The bottom of the clamps should
be centered with holes in fork
Handlebars should be
centered with clamps
Be careful not to lose the
rubber of the screws
MOTOTEC If your mini bike has any problems, please contact us. Do Not Return to the Store.www.mototecusa.com

ASSEMBLY INSTRUCTIONS
Install the decorative plastic cover on the front of the Mini Bike
Remove the missing pieces that hold the Mini Bike to the metal base.
Carefully remove the Mini Bike from the metal base
(load the Mini Bike from the back, turning it to the side
to remove it from the base and then carry out the same
process to control it from the front part) and place the
Mini Bike on its side stand.
1 person
Caution
1 person
1 person
Phillips
Screwdriver
Small washer behind cover.
Largest washer in front of
cover.
If your mini bike has any prob lems, please contact us. Do Not Return to the Store. www.mototecusa.com MOTOTEC
迷你52

LOCATION OF PARTS
TOP VIEW OF THE ANTERIOR
(A) Rear brake lever
(B) Kill Switch
(C) Throttle grip
MOTOTEC If your mini bike has any problems, please contact us. Do Not Return to the Store.www.mototecusa.com

The rear brake lever is the mechanical component that
allows you to slow down and / or stop the Mini Bike
The accelerator is the mechanical component that allows
you control the speed at which the Mini Bike travels.
throttle rotates counterclockwise of the clock.
LOCATION OF PARTS
CURRENT CUT SWITCH
REAR BRAKE LEVER TWIST THROTTLE
Allow current to pass
Not connected
Image 1 Short current switch.
Allow current to pass
When the current cut-off switch is in this position, the
Mini Bike can be turned on.
Not connected
When the current cut-off switch is in this position,
Mini Bike cannot be turned on.
Image 2 Twist Throttle
If your mini bike has any prob lems, please contact us. Do Not Return to the Store. www.mototecusa.com MOTOTEC

LOCATION OF PARTS
The throttle blocks the passage of air in the fuel mixture
that reaches the engine. It has 2 positions：
CHOKE
Image 3
MOTOTEC If your mini bike has any problems, please contact us. Do Not Return to the Store.www.mototecusa.com

LOCATION OF PARTS
LEFT SIDE
Attention：
Gasoline burned by Silence / Exhaust contains
carbon monoxide, which is harmful to your
health or can cause death. Always start the
engine in open places.
(A) Choke
(B) Silencer / Exhaust
(C) Kick Stand
(D) Drive chain
If your mini bike has any prob lems, please contact us. Do Not Return to the Store. www.mototecusa.com MOTOTEC

LOCATION OF PARTS
RIGHT SIDE
(A) Fuel valve
(B) Seat
(C) Rear disc brake
(D) Pull Start
(E) Spark plug
MOTOTEC If your mini bike has any problems, please contact us. Do Not Return to the Store.www.mototecusa.com

LOCATION OF PARTS
“ON" Allow the passage of gasoline
When the fuel valve is in this position, gasoline flows from
the main tank to the fuel.
"OFF" Block the passage of gasoline
When the fuel valve is in this position, gasoline does not
flow from the tank. The valve must be stationary when
the Mini Bike is parked for long periods of time.
The manual starter rope is the mechanical device that
allows you to start the motor of your Mini Bike.
Image 5: Manual Pull Start
The VIN is:
The only way to identify your particular Mini Bike from
another of the same model or type.
On some occasions it is necessary to request spare parts.
In case of theft, it is necessary for the authorities to identify
your Mini Bike. The VIN is engraved in the central part of
the box.
FUEL VALVE
MANUAL START ROPE
VEHICLE IDENTIFICATION NUMBER (VIN)
The fuel valve has 2 functions which are:
“ON" Allow the
passage of gasoline
to the carburetor
OFF' Block passage
from gasoline to
carburetor
Image 5. Manual Pull Start
Picture 4.Fuel valve
Image 6. Vehicle identification number.
The motor number is engraved in the central part of the
motor body.
Attention:
It is a crime to remove or manipulate either of these two
numbers.
Important:
Check that the VIN that comes with your invoice matches
the VIN of your Mini Bike.
If your mini bike has any prob lems, please contact us. Do Not Return to the Store. www.mototecusa.com MOTOTEC

PERIODIC REVIEWS
Using higher octane gasoline. This gasoline produces few
impurities in the ignition spark plug and improves the life
of the engine.
The fuel tank is located below the center frame and it has a
capacity of 1.2 liters. To add gasoline to the fuel tank you must:
1.Shut down the engine.
2.Get off the Mini Bike
3.Place the Mini Bike on the side stand.
4.Remove the cap from the tank by turning it in the opposite
direction, clockwise, see image 7.
5. Add gasoline without going over the mark on the inside
of the tank neck.
6.Place the top of the tank and turn it clockwise.
· Stop the engine before adding gasoline.
· Add gasoline only outdoors.
· Wipe up any gasoline that may have spilled
immediately with a damp cloth to avoid damaging the
Mini Bike.
Check the oil level every day before turning on the engine
of your Mini Bike. To check the oil level you must：
1.Place the Mini Bike on a horizontal surface, don’t use
the side stand and do not tilt it.
2.Locate the crankcase plug on the bottom of the Mini Bike
engine body, see image 8.
3.To loosen, turn in the counterclockwise direction.
4.Remove the oil plug.
5. Completely clean the excess oil from the oil plug with
a cloth.
6.Locate the marks for the maximum and minimum oil level
on the oil plug.
7.Insert the oil plug without screwing.
8. Re-pull the oil plug again.
9.Check the location of the oil level, the oil should be
at the maximum mark, see image 8.
10.Add SAE10W-30 oil if the level is below the minimum level.
11.Replace the oil plug.
12.Turn the oil plug clockwise.
ADD GASOLINE
Attention:
Gasoline is highly flammable and explosive. To avoid
accidents you should:
Image 7. Add gasoline.
ENGINE OIL LEVEL
MOTOTEC If your mini bike has any problems, please contact us. Do Not Return to the Store.www.mototecusa.com

PERIODIC REVIEWS
Note：
Regularly check the oil level, in the event of a leak or the
oil level not adequate, present your Mini Bike to the nearest
MotoTec Authorized Service Center.
Note：
Never exceed the upper oil level, it may cause damage to
the motor.
Attention：
When you use your Mini Bike under conditions of a lot dust,
you should change the engine oil immediately.
The engine oil should be changed at the service maintenance
(See Maintenance Services page 23).
To change the motor you must:
1.Place the Mini Bike on a horizontal surface.
2. Make sure the engine is hot and / or warm so that the oil
drains completely.
3.Locate the oil plug in the lower part of the body of
the Mini Bike engine.
4.Loosen the clock hands in the opposite direction and
remove it.
5.Remove the drain bolt from the bottom of the engine
body, see image 9.
6. Drain the oil into a container for 5 minutes.
7. Install the drain screw and turn it clockwise and apply
a torque of 24N-m (18lbs.ft].
8.Put 500ml of oil SAE10W-30.
9.Replace the oil plug and turn it in the clockwise
direction.
10.Turn on the motor for a period of 1-3 minutes.
11. Turn off the engine.
12 Check if the oil level is adequate.
Image 8.Circuter bayonet plug.
Image 9.Drain screw location.
Note ：
To avoid injury to a person and / or damage to the Mini Bike
we recommend that you go to an Authorized MotoTec
Service Center to have the oil change done.
Ecological note ：
Burned oil is a toxic waste, collect the oil in a waste
container and dispose of it at a used oil collection center.
DO NOT DRAIN.
If your mini bike has any prob lems, please contact us. Do Not Return to the Store. www.mototecusa.com MOTOTEC