Motrona Touchmatrix ax350 User manual

Operating Manual

motrona GmbH, Zeppelinstraße 16, DE - 78244 Gottmadingen, Tel. +49 (0) 7731 9332-0, Fax +49 (0) 7731 9332-30, [email protected], www.motrona.com

touchMATRIX® Indicator AX350

Process indicator with two 16 bit analog inputs, touch screen and graphic display

Product Features:

Operating modes for visualization of input 1, input 2 or combinations of inputs (1+2, 1-2, 1x2, 1:2)

Two universal 16 bit analog inputs for -10 … +10 V / 0 … 10 V / 0 … 20 mA / 4 … 20 mA

High accuracy reference output 10 V for potentiometers > 1 kOhm

Bright and high-contrast display with event-dependent color variations

Emulation of a 7-segment display inclusively icons and units

Intuitive and easy parameterization by plain text and touchscreen

24 V auxiliary output for encoder supply

Totalization for each input

Linearization with 24 control points for each input

Numerous features, e. g. tara, averaging filter, sampling time for each input

3.78 x 1.89 inch norm panel housing and IP65 protection

Available Options:

AX350: Basic unit with 2 analog inputs (16 Bit), 3 control inputs

Option AC: Power supply 115…230 VAC

Option AO: 16 bit analog output, 4 control outputs, serial RS232 interface

Option AR: 16 bit analog output, 4 control outputs, serial RS485 interface

Option CO: 4 control outputs, serial RS232 interface

Option CR: 4 control outputs, serial RS485 interface

Option RL: 2relay outputs

Option IO: IO-Link Device V1.1

Options can be combined

Ax350_04a_oi_e.doc / May-18 Seite 2 / 54

Version:

Description

AX350_01a_oi/cn/Jan-17

First Version

AX350_02a_oi/cn/Feb-17

Second Version

AX350_02b_oi/cn/March-17

minor changes and fixes

AX350_02c_oi/cn/Jul-17

minor changes and fixes

AX350_3a_oi/cn/Okt-17

Expansion of the scale units

AX350_4a_oi/sn/April-18

Extension with IO-link

Legal notices:

All contents included in this manual are protected by the terms of use and copyrights of motrona

GmbH. Any reproduction, modification, usage or publication in other electronic and printed media as

well as in the internet requires prior written authorization by motrona GmbH.

Ax350_04a_oi_e.doc / May-18 Seite 3 / 54

Table of Contents

1. Safety Instructions and Responsibility................................................................................ 4

1.1 General Safety Instructions..........................................................................................................4

1.2 Use according to the intended purpose.......................................................................................4

1.3 Installation....................................................................................................................................5

1.4 Cleaning, Maintenance and Service Notes .................................................................................5

2Introduction........................................................................................................................ 6

2.1 Operation mode............................................................................................................................6

2.2 Function diagram..........................................................................................................................7

3Electrical Connections........................................................................................................ 8

3.1 DC Power Supply..........................................................................................................................8

3.2 Auxiliary Voltage Output ..............................................................................................................8

3.3 Analog Input .................................................................................................................................9

3.4 Reference-output..........................................................................................................................9

3.5 Control Inputs .............................................................................................................................10

3.6 Analog Output (Option AO/AR) ..................................................................................................10

3.7 Serial interface (Option AO/AR/CO/CR) ....................................................................................11

3.8 Control-Output (Option AO/AR/CO/CR) .....................................................................................11

3.9 AC Power supply (Option AC).....................................................................................................12

3.10 Relay-Output (Option RL)............................................................................................................12

3.11 IO-Link (Option IO) ......................................................................................................................13

4Display and touch screen ..................................................................................................14

4.1 Screen structure for parametrization.........................................................................................14

4.2 Screen structure in operation.....................................................................................................15

5Parameter / Overview-Menu Structure..............................................................................16

5.1 General Menu.............................................................................................................................18

5.2 IN 1 Properties............................................................................................................................19

5.3 IN 1 Linearization .......................................................................................................................21

5.4 IN 1 Totalization .........................................................................................................................22

5.5 IN 2 Properties............................................................................................................................23

5.6 IN 2 Linearization .......................................................................................................................24

5.7 IN 2 Totalization .........................................................................................................................24

5.8 Linkage Properties......................................................................................................................25

5.9 IO-Link Properties .......................................................................................................................26

5.10 Preselection Values....................................................................................................................27

5.11 Preselection 1 Menu ..................................................................................................................27

5.12 Preselection 2 Menu ..................................................................................................................30

5.13 Preselection 3 Menu ..................................................................................................................31

5.14 Preselection 4 Menu ..................................................................................................................32

5.15 Serial Menu ................................................................................................................................33

5.16 Analog Out Menu .......................................................................................................................35

5.17 Command Menu .........................................................................................................................37

5.18 Display Menu..............................................................................................................................38

6. Appendix...........................................................................................................................41

6.1. Data readout via serial interface ...............................................................................................41

6.2 Display of scale units .................................................................................................................42

6.3 Parameter / serial codes ............................................................................................................43

6.4 Linearization ...............................................................................................................................50

6.5 Dimensions .................................................................................................................................52

6.6 Technical specifications.............................................................................................................53

Ax350_04a_oi_e.doc / May-18 Seite 4 / 54

1. Safety Instructions and Responsibility

1.1 General Safety Instructions

This operation manual is a significant component of the unit and includes important rules and hints

about the installation, function and usage. Non-observance can result in damage and/or impairment of

the functions to the unit or the machine or even in injury to persons using the equipment!

Please read the following instructions carefully before operating the device and observe all safety and

warning instructions! Keep the manual for later use.

A pertinent qualification of the respective staff is a fundamental requirement in order to use these

manual. The unit must be installed, connected and put into operation by a qualified electrician.

Liability exclusion: The manufacturer is not liable for personal injury and/or damage to property and for

consequential damage, due to incorrect handling, installation and operation. Further claims, due to

errors in the operation manual as well as misinterpretations are excluded from liability.

In addition the manufacturer reserves the right to modify the hardware, software or operation manual

at any time and without prior notice. Therefore, there might be minor differences between the unit and

the descriptions in operation manual.

The raiser respectively positioner is exclusively responsible for the safety of the system and equipment

where the unit will be integrated.

During installation or maintenance all general and also all country- and application-specific safety rules

and standards must be observed.

If the device is used in processes, where a failure or faulty operation could damage the system or

injure persons, appropriate precautions to avoid such consequences must be taken.

1.2 Use according to the intended purpose

The unit is intended exclusively for use in industrial machines, constructions and systems. Non-

conforming usage does not correspond to the provisions and lies within the sole responsibility of the

user. The manufacturer is not liable for damages which have arisen through unsuitable and improper

use.

Please note that device may only be installed in proper form and used in a technically perfect condition

(in accordance to the Technical Specifications). The device is not suitable for operation in explosion-

proof areas or areas which are excluded by the EN 61010-1 standard.

Ax350_04a_oi_e.doc / May-18 Seite 5 / 54

1.3 Installation

The device is only allowed to be installed and operated within the permissible temperature range.

Please ensure an adequate ventilation and avoid all direct contact between the device and hot or

aggressive gases and liquids.

Before installation or maintenance, the unit must be disconnected from all voltage-sources. Further it

must be ensured that no danger can arise by touching the disconnected voltage-sources.

Devices which are supplied by AC-voltages must be connected exclusively by switches, respectively

circuit-breakers with the low voltage network. The switch or circuit-breaker must be placed as near as

possible to the device and further indicated as separator.

Incoming as well as outgoing wires and wires for extra low voltages (ELV) must be separated from

dangerous electrical cables (SELV circuits) by using a double resp. increased isolation.

All selected wires and isolations must be conform to the provided voltage- and temperature-ranges.

Further all country- and application-specific standards, which are relevant for structure, form and

quality of the wires, must be ensured. Indications about the permissible wire cross-sections for wiring

are described in the Technical Specifications.

Before first start-up it must be ensured that all connections and wires are firmly seated and secured in

the screw terminals. All (inclusively unused) terminals must be fastened by turning the relevant screws

clockwise up to the stop.

Overvoltages at the connections must be limited to values in accordance to the overvoltage category II.

For placement, wiring, environmental conditions as well as shielding and earthing/grounding of the

supply lines the general standards of industrial automation industry and the specific shielding

instructions of the manufacturer are valid. Please find all respective hints and rules on

www.motrona.com/download.html --> “[General EMC Rules for Wiring, Screening and Earthing]”.

1.4 Cleaning, Maintenance and Service Notes

To clean the front of the unit please use only a slightly damp (not wet!), soft cloth. For the rear no

cleaning is necessary. For an unscheduled, individual cleaning of the rear the maintenance staff or

assembler is self-responsible.

During normal operation no maintenance is necessary. In case of unexpected problems, failures or

malfunctions the device must be shipped for back to the manufacturer for checking, adjustment and

reparation (if necessary). Unauthorized opening and repairing can have negative effects or failures to

the protection-measures of the unit.

Ax350_04a_oi_e.doc / May-18 Seite 6 / 54

2Introduction

This series of display unit is suitable for analog signals (-10 … 10V or 0/4 … 20 mA). It is very

versatile in use, due to the intuitive handling and the extensive range of functions and options.

2.1 Operation mode

All functions are can be configured in the parameter menu.

The device can be set to one of the following operation modes:

SINGLE:

single-channel operation of input 1

DUAL:

two-channel operation of input 1 and 2

IN 1 + IN 2:

two-channel operation of input 1 and 2 in combination with sum

IN1 –IN 2:

two-channel operation of input 1 and 2 in combination with difference.

IN 1 x IN 2:

two-channel operation of input 1 and 2 in combination with multiplication

IN 1 / IN 2:

two-channel operation of input 1 and 2 in combination with division .

Ax350_04a_oi_e.doc / May-18 Seite 7 / 54

2.2 Function diagram

Ax350_04a_oi_e.doc / May-18 Seite 8 / 54

3 Electrical Connections

The terminal screws should be tightened with a slotted screwdriver (blade width 2mm).

3.1 DC Power Supply

The unit accepts DC supply from 18 to 30 V at the terminals 1 and 2. The power consumption depends

on the level of the supply voltage with aprox. 100 mA and the additional current required at the

auxiliary voltage output.

All GND terminals are internally interconnected.

3.2 Auxiliary Voltage Output

Terminal 3 and 4 provide an auxiliary output for supply of sensors and encoders.

The output voltage depends on the power supply.

DC version

AC version

The encoder voltage is approx. 1 V lower than

the power supply voltage at terminal 1 and 2

and should be loaded with max. 250 mA.

The encoder voltage is 24 VDC (± 15%) and

should be loaded with max. 150 mA up to 45

degrees Celsius. At higher temperature the

maximum output current is reduced to 80 mA.

Ax350_04a_oi_e.doc / May-18 Seite 9 / 54

3.3 Analog Input

The reference potential (AGND) for the analog inputs is connected at terminal 5.

The unit provides two 16 bit analog inputs at terminal 6 and 7. The characteristics of the analog inputs

(voltage input or current input ) can be set in the Menu IN 1/IN 2 PROPERTIES.

Important:

Before connecting the sensor the configuration (voltage or current input) must be set!

Wiring of the intrecmental inputs:

Voltage input

Current input

3.4 Reference-output

The unit provides a 10 V reference-output at terminal 8. This output should be loaded with 10 mA

maximum. This reference-output can be used for connecting a potentiometer.

Referenz output with potentiometer:

Ax350_04a_oi_e.doc / May-18 Seite 10 / 54

3.5 Control Inputs

The three control inputs at terminal 10, 11 and 12 have HTL PNP characteristics.

In the COMMAND MENU the programmable functions for the control inputs can be assigned. Available

functions are: reset the display value, display switching, locking the touch screen or release the lock

function of the control or relay outputs.

Wiring of the control inputs:

Unconnected control inputs are always “LOW”.

All inputs are designed to receive impulses from an electronic impulse source.

Notice for mechanical switching contacts:

When exceptionally mechanical contacts are used, please connect an external capacitor between GND

(-) and the corresponding input (+). A capacity of 10 µF will reduce the input frequency to

20 Hz and miscounting due to contact bouncing will be eliminated.

3.6 Analog Output (Option AO/AR)

A 16 bit analog output is available at terminal 13 and 14 / 15.

This output can be configured and scaled in the ANALOG MENU.

The following configuration is possible:

•Voltage output: -10 … +10 V

•Current output: 0 … 20 mA

•Current output: 4 … 20 mA

The analog output is proportional to the the reference source and is referenced to potential AGND.

AGND and GND are internally interconnected.

Important:

A parallel operation with voltage and current output at the analog output is not allowed.

Ax350_04a_oi_e.doc / May-18 Seite 11 / 54

3.7 Serial interface (Option AO/AR/CO/CR)

A serial interface (RS232 or RS485) is available at terminal 16, 17 und 18.

This interface can be configured in the SERIAL MENU.

The serial interface RS232 or RS485 can be used:

for easy setup and commissioning of the units

to modify settings and parameters during operation

to read out internal states and actual measuring values by PC or PLC

The following drawing shows the connection to a PC by using a standard Sub-D-9 connector:

Connection of the RS232 interface:

Connection of the RS485 interface:

3.8 Control-Output (Option AO/AR/CO/CR)

Four control outputs are available at terminal 20, 21, 22 and 23.

Switching conditions can be set in the PRESELECTION MENU. The output Ctrl. Out1 –4 are fast PNP

outputs with a switching capability of 5 –30 Volt / 200 mA per channel. The switching states is

displayed (display with unit and status bar) as C1 … C4.

The switching voltage of the outputs must be applied to input terminal 19 (COM+).

In case of switching inductive loads it is advisable to use external filtering of the coils. The switching

states is displayed (display with unit and status bar) as C1 and C4.

Ax350_04a_oi_e.doc / May-18 Seite 12 / 54

Wiring of the control-outputs:

3.9 AC Power supply (Option AC)

The unit accepts AC supply from 115 to 230 V at the terminals 24 and 25. The power consumption

depends on the level of the supply voltage with aprox. 3VA and the additional current required at the

auxiliary voltage output.

Devices with option AC can also be supplied with a DC voltage between 18 and 30 VDC at terminals 1

and 2.

3.10 Relay-Output (Option RL)

Two relay outputs with potential-free changeover contacts are available at terminal 27, 28, 29 and 30,

31, 32. Switching conditions can be set in the PRESELECTION MENU. The switching states are

displayed (display with unit and status bar) as K1 and K2.

AC-switching capacity max 250 VAC/max. 3 A / max 750 VA

DC-switching capacity max 150 VDC /max. 2 A / max 50 W

Wiring of the relay outputs:

Ax350_04a_oi_e.doc / May-18 Seite 13 / 54

3.11 IO-Link (Option IO)

An interface for connecting to an IO-Link master is available at terminal 34, 35 and 36. The display

device (IO-link device) must always be connected to a separate power supply (AC or DC).

The display device (IO-link device) can be operated in two ways.

Display of 2 output process data (8 bytes):

2 output process data are sent by the IO-Link master cyclically. The two values can be parameterized or

scaled in the Menu IO-LINK PROPERTIES.

Display for analog sensors and data transmission of 6 input process data (32 Byte):

6 input process data are sent to the IO-link master cyclically. The following values are submitted:

-Value 1: Result of input 1

-Value 2: Result of input 2

-Value 3: Result of the link from input 1 to input 2

-Value 4: Result of totalization of input 1

-Value 5: Result of totalization of input 2

-Value 6: Result of totalization of the link from input 1 to input 2

These functions/data are defined in the IO-link master.

For more information, see the graph in Chapter 2.2 of the function diagram and in our manual

IOL_AX350 which is available for download from our homepage www.motrona.com.

Ax350_04a_oi_e.doc / May-18 Seite 14 / 54

4Display and touch screen

4.1 Screen structure for parametrization

The parameter menus and the parameters are described in chapter 5.

Start setup procedure:

To edit the parameters,

press the touchscreen for 3 seconds.

Menu selection:

Select the parameter menu via arrow

buttons and confirm with “OK”.

The menu selection can be terminated

with „C“.

Parameter selection:

Select the parameter via arrow buttons

and confirm with „OK“.

The parameter selection can be terminated

with „C“.

Parameter editing:

Edit the parameter via arrow button up and

down, shift cursor via left and right and

save with „OK“.

The parameter editing can be terminated

with „C“.

Parameter changes becomes active only after closing the menu selection

Ax350_04a_oi_e.doc / May-18 Seite 15 / 54

4.2 Screen structure in operation

The following screens are available during operation. Depending on the device version and the

selected operation mode, not all displays will be shown.

The source (IN1, IN2, …) for the single channel display and the two channel display are defined in the

DISPLAY MENU.

Single line display with unit and status bar

To switch to the next display,

press the touch screen.

Control - or Relay status are only shown

with Option AO, CO, RL.

Two-line display

To switch to the next display, press the

top of the screen.

Display for quick start for enter

preselection values (PRESELECT VALUES)

To switch to the next display, press the

top of the screen or the “skip” button.

This is only possible with Option AO, CO,

Display with actual / minimum / maximum

values of input 1 and input 2

To switch to the next display, type on the

touch screen.

Ax350_04a_oi_e.doc / May-18 Seite 16 / 54

5Parameter / Overview-Menu Structure

This section provides an overview of the menus and their parameters. The menu names are printed

bold and the associated parameters are listed under the menu name. Depending on the device version

and the selected operation mode, only the necessary menus / parameters are shown.

Menu / Parameter

GENERAL MENU

OPERATIONAL MODE

PIN PRESELECTION

PIN PARAMETER

BACK UP MEMORY

FACTORY SETTINGS

IN 1 PROPERTIES

CONFIGURATION

START VALUE

END VALUE

DECIMAL POINT

SCALE UNITS

SAMPLING TIME

AVERAGE FILTER

OFFSET

LINEARIZATION

TOTALIZATION

IN 1 LINEARIZATION

P1(X)

P1(Y)

P2(X)

P2(Y)

…

P23(X)

P23(Y)

P24(X)

P24(Y)

IN 1 TOTALIZATION

TIME BASE

DIVIDER

DECIMAL POINT

SCALE UNITS

Menu / Parameter

IN 2 PROPERTIES

CONFIGURATION

START VALUE

END VALUE

DECIMAL POINT

SCALE UNITS

SAMPLING TIME

AVERAGE FILTER

OFFSET

LINEARIZATION

TOTALIZATION

IN 2 LINEARIZATION

P1(X)

P1(Y)

P2(X)

P2(Y)

…

P23(X)

P23(Y)

P24(X)

P24(Y)

IN 2 TOTALIZATION

TIME BASE

DIVIDER

DECIMAL POINT

SCALE UNITS

LINKAGE PROPERTIES

FACTOR

DIVIDER

ADDITIVE VALUE

DECIMAL POINT

SCALE UNITS

Ax350_04a_oi_e.doc / May-18 Seite 17 / 54

Menu / Parameter

IO LINK PROPERTIES

IN1 FACTOR

IN1 DIVIDER

IN1 ADDITIVE VALUE

IN1 DECIMAL POINT

IN1 SCALE UNITS

IN2 FACTOR

IN2 DIVIDER

IN2 ADDITIVE VALUE

IN2 DECIMAL POINT

IN2 SCALE UNITS

PRESELECTION VALUES

PRESELECTION 1

PRESELECTION 2

PRESELECTION 3

PRESELECTION 4

PRESELECTION 1 MENU

SOURCE 1

MODE 1

HYSTERESIS 1

PULSE TIME 1

OUTPUT TARGET 1

OUTPUT POLARITY 1

OUTPUT LOCK 1

START UP DELAY 1

EVENT COLOR 1

PRESELECTION 2 MENU

SOURCE 2

MODE 2

HYSTERESIS 2

PULSE TIME 2

OUTPUT TARGET 2

OUTPUT POLARITY 2

OUTPUT LOCK 2

START UP DELAY 2

EVENT COLOR 2

PRESELECTION 3 MENU

SOURCE 3

MODE 3

HYSTERESIS 3

PULSE TIME 3

OUTPUT TARGET 3

OUTPUT POLARITY 3

OUTPUT LOCK 3

START UP DELAY 3

EVENT COLOR 3

Menu / Parameter

PRESELECTION 4 MENU

SOURCE 4

MODE 4

HYSTERESIS 4

PULSE TIME 4

OUTPUT TARGET 4

OUTPUT POLARITY 4

OUTPUT LOCK 4

START UP DELAY 4

EVENT COLOR 4

SERIAL MENU

UNIT NUMBER

SERIAL BAUD RATE

SERIAL FORMAT

SERIAL INIT

SERIAL PROTOCOL

SERIAL TIMER

SERIAL VALUE

ANALOG OUT MENU

ANALOG SOURCE

ANALOG FORMAT

ANALOG START

ANALOG END

ANALOG GAIN

ANALOG OFFSET

COMMAND MENU

INPUT 1 ACTION

INPUT 1 CONFIG

INPUT 2 ACTION

INPUT 2 CONFIG

INPUT 3 ACTION

INPUT 3 CONFIG

DISPLAY MENU

START DISPLAY

SOURCE SINGLE

SOURCE DUAL TOP

SOURCE DUAL DOWN

COLOR

BRIGHTNESS

CONTRAST

SCREEN SAVER

UP-DATE-TIME

FONT

Ax350_04a_oi_e.doc / May-18 Seite 18 / 54

5.1 General Menu

OPERATIONAL MODE

This parameter specifies the selected measuring function.

SINGLE

Single channel mode, only input 1

DUAL

Dual channel mode, input 1 and input 2 separated

IN1 + IN 2

Dual channel mode, sum of input 1 and input 2

IN1 –IN 2

Dual channel mode, difference of input 1 and input 2

IN1 x IN 2

Dual channel mode, multiplication of input 1 and input 2

IN1 / IN 2

Dual channel mode, input 1 divide by input 2

PIN PRESELECTION

This parameter defines the PIN-code to lock the quick start of the menu PRESELECTION VALUE for entering the

preselection values.(master PIN 6079).

This Lock function is only useful in conjunction with active lock function in PIN PARAMETER.

0000

No lock

…

9999

Access after entering PIN-Code 9999

PIN PARAMETER

This parameter defines the PIN-code for lock function of all parameters (master PIN 6079).

0000

No lock

…

9999

Parameterization of the unit after entering PIN-code 9999

BACK UP MEMORY

No back –up by power failure

YES

Backup by power failure, actual value will be saved, only by totalization

FACTORY SETTINGS

No default values are loaded

YES

Load default values of all parameters (grey marked default values)

Ax350_04a_oi_e.doc / May-18 Seite 19 / 54

5.2 IN 1 Properties

This menu defines the parameter for input 1.

CONFIGURATION

This parameter defines the configuration of input 1.

-10 … 10 V

0 … 20 MA

0 … 20 mA

4 … 20 MA

4 … 20 mA

START VALUE

This parameter defines the dispay value of an input signal of 0V, 0mA or 4mA. Signal values between START VALUE

and END VALUE behave proportional.

-99999

Smallest start value

Default value

99999

Highest start value

END VALUE

This parameter defines the dispay value of an input signal +10V bzw. 20mA.

Signal values between START VALUE and END VALUE behave proportinal.

-99999

Smallest end value

10000

Default value

99999

Highest end value

DECIMAL POINT

This value defines the position of the decimal point.

No decimal point

0000000.0