Mountz MDC-26 User manual

MDC-26 / MDC-32 Version II
Operation Manual
Revision : 1.0
July 29, 2019
mountztorque.com - 1080 N 11th St, San Jose CA 95112 - 408.292.2214
1

INDEX
3
1. General safety rules
2. Specific safety rules 4
5
5
6
6
6
9
11
22
22
23
24
24
26
27
44
47
50
54
55
1.
2.
3. Product
4. Main feature
5. Screwdriver
5.1 General specification
5. Tool models
5.3 Auto speed chan e by torque settin
5.4 Screwdriver dimension
6. Controller
6.1 Specification
6.2 Controller dimension
7. Operation
7.1 Operation screen
7.2 Presets (pro ram) select
7.3 Parameters
7.4 Monitorin
7.5 Remote
7.6 Settin
8. Firmware up rade
9. web server
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1. GENERAL SA ETY RULES
WARNING! Read and understand all instructions. Failure to follow all instructions listed below, may result
in electric shock, fire and/or serious personal injury
SAVE THIS INSTRUCTIONS
1.1 Work Area
-Keep your work area clean and well lit. Cluttered benches and dark areas invite
accidents.
-Do not operate power tools in explosive atmospheres, such as in the presence of
flammable liquids, gases, or dust. Power tools create sparks which may i nite the dust
or fumes.
-Keep bystanders, children, and visitors away while operating a power tool.
Distractions can cause you to lose control.
1.2 Electrical Safety
-Grounded tools must be plugged into an outlet properly installed and grounded in
accordance with all codes and ordinances. Never remove the grounding prong or
modify the plug in any way. Do not use any plugs. Check with a qualified
electrician if you are in doubt as to whether the outlet is properly grounded. If the
tools should electrically malfunction or break down, roundin provides a low resistance
path to carry electricity away from the user.
-Avoid body contact with grounded surface ad pipes, radiators, ranges and
refrigerators. There is an increased risk of electric shock if your body is rounded.
-Don't expose power tools to rain or wet conditions. Water enterin a power tool will
increase the risk of electric shock
-Do not abuse the cord. Never use the cord to carry the tools or pull the plug
from an outlet. Keep cord away from heat, oil, sharp edges or moving parts.
Replace damaged cords immediately. Dama ed cords increase the risk of electric
shock.
-When operating a power tool outside, use an outdoor extension cord marked W-A or
W. These cords are rated for outdoor use and reduce the risk of electric shock.
1.3 Personal Safety
-Stay alert, watch what you are doing and use common sense when operating a
power tool. Do not use tool while tired or under the influence of drugs, alcohol, or
medication. A moment of inflation while operatin power tools may result in serious
personal injury.
-Dress properly. Do not wear loose clothing or jewelry. Contain long hair. Keep your
hair, clothing, and gloves away from moving parts. Loose clothes, jewelry, or lon hair
can be cau ht in movin parts.
-Avoid accidental starting. Be sure switch is off before plugging in. Carryin tools with
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3

your fin er on the switch or plu in in tools may result in personal injury.
-Remove adjusting keys or switches before turning the tool on. A wrench or a key that
is left attached to a rotatin part of the tool may result in personal injury.
-Do not overreach. Keep proper footing and balance at all times. Proper footin and
balance enables better control of the tool in unexpected situations.
-Use safety equipment. Always wear eye protection. Dust mask, non-skid safety shoes,
hard hat, or hearin protection must be used for appropriate conditions.
1.4 Tool use and Care
-Use clamps or other practical way to secure and support the workplace to a stable
platform. Holdin the work by hand or a ainst your body is unstable and may lead to loss
of control.
-Do not force tool. Use the correct tool for your application. The correct tool will do the
job better and safer at the rate for which it is desi ned.
-Do not use tool if switch does not turn it on or off. Any tool that cannot be controlled
with the switch is dan erous and must be repaired.
-Disconnect the plug from the power source before making any adjustments,
changing accessories, or storing the tool. Such preventive safety
-Store idle tools out of reach of children and other untrained persons. Tools are
dan erous in the hands of untrained users.
-Maintain tools with care. Keep cutting tools sharp and clean. Properly maintained
tools, with sharp cuttin ed es are less likely to bind and are easier to control.
-Check for misalignment or binding of moving parts, breakage of parts, and any other
condition that may affect the tools operation. If damaged, have the tool serviced
before using. Many accidents are caused by poorly maintained tools.
-Use only accessories that are recommended by the manufacturer for your model.
Accessories that may be suitable for one tool, may become hazardous when used on
another tool.
1.5 SERVICE
-Tool service must be performed only by qualified personnel. Service or maintenance
performed by unqualified personnel could result in a risk of injury
-When servicing a tool, use only identical replacement parts. ollow instructions in
the Maintenance section of this manual. Use of unauthorized parts or failure to follow
Maintenance instructions may create a risk of electric shock or injury.
2. SPECI IC SA ETY RULES
2.1 Hold tool by insulated gripping surfaces when performing an operation where the
cutting tool may contact hidden wiring or its own cord. Contact with a "live" wire will
make exposed metal parts of the tool "live" and shock the operator.
2.2 Never lubricate aerosol oil on to the electrical part.
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Main differences between MDC System and MDC Version II System
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function
Parameter Additions:
Controller – Use max torque for loosen (yes or no), screwdriver model select, “screw type” per preset (CW or CCW)
Multisequence – Same Options
Advanced – Prevailing torque
Network – Net Mask
Model – Total of 20 steps, no more data 1 or data 2 now states “Preset” and “Count” This makes it simple to understand when
creating models.
Monitoring Additions:
Graph: The graph is more legible than previous version, 2 parameters are selectable (Ex. Torque and Angle).
Remote Additions:
Power reset was added and Factory reset.
Settings Additions:
Options - Selectable Languages were added (English, German, French, Spanish)
Touch Buzzer - On or Off
Storage – Shows available space on SD card, can also format SD card.
Web Connection:
Web connection allows you to adjust all parameters remotely Via ethernet IP address.
Optional
15 Parameterer for preset
Standard
30 parameter for preset

3. Product
It consist of DC Servo screwdriver and controller as a complete system.
1) Standard packin item
2) Option accessories
4. Main features
1) Di ital torque and an le pro ram in 15 preset numbers and 2 multi step sequence pro rams
2) 15 Models mana in variable presets with countin no. and I/O in sequential 10 steps
3) Color LCD touch screen with easy control
4) Auto speed settin by torque
5) Monitorin fastenin quality and count of screw numbers
6) Error information by code display
7) Easy parameter settin and monitorin by ParaMON (PC software)
8) Real time torque data and curve display
9) Real time fastenin data output
10) Modbus protocol
11) RS232C, Ethernet communication port
44P I/O wirin box
AC adapter
(DC24V,1A)
RS-232C cable
Cable_14P (3m) MDC-26, MDC-32 controller Screwdriver
Vacuum
pick
-
up assy
Bit holder
for lon bit
ParaMon Touch II
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5. Screwdriver
5.1 General specification
no
Item Specification
1 Electric power DC38V, 5A max
2 Motor Swiss DC servo motor
6 Torque repeatability +/- 3%
7
Speed Auto speed by torque settin ,
5.2 Model specification
M D P 2 6 1 6
Gear ratio ( 1/16 ) – 1, 2, 4, 8, 10, 11, 16, 36, 64
Available controller model ( 26:MDC26, 32:MDC32 )
Type of body ( X: Strai ht P:Pistol rip, A:Spindle, H:An le head )
Tool series
MD2601
MD2602
MD2604
MD2611
MD2616
MD3201
MD3202
MD3204
MD3208
MD3210
MD3211
MD3216
MDP3201
MDP3202
MDP3204
MDP3208
MDP3210
MDP3211
MDP3216
MDH3201
MDH3202
MDH3204
MDH3208
MDH3210
MDH3211
MDH3216
MD3236
MD3264
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●Strai ht hand-held (Lever start)
Model
Torque(lbf.in)
Speed ran e Bit socket Controller
MD2601
0.26 - 3.47
150-2000 Hex1/4” or dia.4
MDC-26
MD2602
0.43 - 6
150-2000 Hex1/4” or dia.4
MD2604
1.73 - 12.1
150-1500 Hex1/4”
MD2611
3.47 - 29.51
100-900 Hex1/4”
MD2616
4.34 - 43.4
100-620 Hex1/4”
MD3201
0.86 - 10.41
150-2000 Hex1/4”
MDC-32
MD3202
1.73 - 19.09
150-2000 Hex1/4”
MD3204
3.47 - 34.72
150-1500 Hex1/4”
MD3208
6.07 - 65.1
50-950 Hex1/4”
MD3210
6.94 - 75.51
50-750 Hex1/4”
MD3211
8.68 - 78.12
50-690 Hex1/4”
MD3216
17.36 - 121.52
50-470 Hex1/4”
MD3236
34.72 - 243.04
50-210 SQ3/8
MD3264
69.44 - 434
50-115 SQ1/2
●Pistol rip hand held (Tri er start)
Model
Torque(lbf.in)
Speed ran e Bit socket Controller
MDP3201
0.86 -10.41
150-2000 Hex1/4”
MDC-32
MDP3202
1.73 - 19.09
150-2000 Hex1/4”
MDP3204
3.47 - 34.72
150-1500 Hex1/4”
MDP3208
6.07 - 65.1
50-950 Hex1/4”
MDP3210
6.94 - 75.51
50-750 Hex1/4”
MDP3211
8.68 - 78.12
50-690 Hex1/4”
MDP3216
17.36 - 121.52
50-470 Hex1/4”
MDP3236
34.72 - 243.04
50-210 Hex1/4”
MDP3264
69.04 - 434
50-115 SQ3/8
Note: All Torque ranges are calculated using Mountz Torque Tester EZtorQII with Metric
Screw Blocks indicated below.
Screw RDA - M2
(Allen Hex 1.5mm)
Screw RDA - M3
(Allen Hex 2.5mm)
Screw RDA - M4
(Allen Hex 3mm)
Screw RDA - M6
(Allen Hex 5mm)
Screw RDA - M8
(Allen Hex 6mm)
Screw RDA - M12
(Allen Hex 10mm)
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MDH3208
6.07 - 65.1
50-950 Hex1/4”
MDH3210
6.94 - 75.51
50-750 Hex1/4”
MDH3211
8.68 - 78.12
50-690 Hex1/4”
MDH3216
17.36 - 121.52
50-470 Hex1/4”
MDH3236
34.72 - 243
50-210 SQ3/8
MDH3264
69.44 - 434
50-115 SQ1/2
●An le head hand-held (Lever start)
Model
Torque(lbf.in.)
Speed ran e Bit socket Controller
MDH2604
1.73 - 12.15
150-1500 Hex1/4”
MDC-26
MDH2611
3.47 - 29.51
100-900 Hex1/4”
MDH2616
4.34 - 43.4
100-620 Hex1/4”
MDH3201
0.86 - 10.41
150-2000 Hex1/4”
MDC-32
MDH3202
1.73 -19.09
150-2000 Hex1/4”
MDH3204
3.47 - 34.72
150-1500 Hex1/4”
MDC-32
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●Spindle for automation (Remote start by I/O)
Model
Torque(lbf.in.)
Speed ran e Bit socket Wi ht Controller
MDA2201
0.08 - 0.60
1000 dia.4 half moon
MDC-26
MDA2204
0.17 - 2.43
1000 dia.4 half moon
MDA2601
0.26 - 3.47
150-2000 dia.4 half moon
MDA2602
0.43 - 6.07
150-2000 Hex1/4” or dia.4
MDA2604
1.73 - 12.15
150-1500 Hex1/4” or dia.4
MDA2611
3.47 - 29.51
100-900 Hex1/4”
MDA2616
4.34 -43.4
100-620 Hex1/4”
MDA3201
0.86 - 10.41
150-2000 Hex1/4”
MDC-32
MDA3202
1.73 - 19.09
150-2000 Hex1/4”
MDA3204
3.47 - 34.72
150-1500 Hex1/4”
MDA3211
8.68 - 78.12
50-690 Hex1/4”
MDA3216
17.36 - 121.52
50-470 Hex1/4”
MDA3236
34.72 - 243.04
50-210 SQ3/8
MDA3264
69.44 - 434
50-115 SQ1/2
★Options
C : Bit cushion – rotatin shaft has
4.5mm stroke slidin up cushion
V : Vacuum pick-up assy – screw
pick-up by vacuum. It require
custom desi n for mouthpiece
MDA2201
MDA2204 MDA2601
MDA2602
MDA2604
MDA2611
MDA2616
vacuum pick-up (Option)
vacuum pick-up (Option)
MDA3201
MDA3202
MDA3204
MDA3208
MDA3210
MDA3211
MDA3216
MDA3236
MDA3264
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5.3 Auto Speed by torque setting under the each test condition
◆Speed ran e : Speed can be set manually
◆Auto speed by torque setting : Auto Speed helps reduce the effect that RPM has on the
application based on testing conditions and joint characteristics listed in the charts below.
259
rpm
2000
K f.cm
7.0 0.5
MD2601
428
2.7 4.0
K f.cm
rpm
2000
0.3
M3 rundown
Hard joint 150Hz
M3 rundown
Hard joint 500Hz
M3 rundown
Hard joint 500Hz
M4 rundown
Hard joint 500Hz
M4 rundown
Hard joint 500Hz
M4 rundown
Hard joint 500Hz
150
150
1340
MD2602
MD2604
235
14
K f.cm
rpm
1500
1.5
1330
150
MD2611
93 34
K f.cm
rpm
900
4
694
100
MD2616
118
50
K f.cm
rpm
620
5 40.4
100
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MD3201
380
12
K f.cm
rpm
2000
1 9
150
MD3202
329
22
K f.cm
rpm
2000
2 17.7
150
M3 rundown
Hard joint 200Hz
MD3204
199
40
K f.cm
rpm
1500
4
1000
150
MD3211
107
90
K f.cm
rpm
690
10
427
50
MD3216
69
140
K f.cm
rpm
470
20
386
50
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5.4 Screwdriver dimension
■MD2601, MD2602
Bit holder (Option)
for Ohmi V-17 or equivalent ( Hex1/4”
with Dia 7mm body hold by bearin )
Vacuum pick-up assy (Option)
for Ohmi V-17 or equivalent ( Hex1/4” with Dia 7mm body hold by bearin )
Mouth piece is not included in the assy. It is custom desi ned for each
screw size and applications. The above described vacuum pick-up assy is
for one of the application. It doesn’t work for all application.
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13

■MD2604, MD2611, MD2616
Bit holder (Option)
for Ohmi V-17 or equivalent ( Hex1/4”
with Dia 7mm body hold by bearin )
Vacuum pick-up assy (Option)
for Ohmi V-17 or equivalent ( Hex1/4” with Dia 7mm body hold by bearin )
Mouth piece is not included in the assy. It is custom desi ned for each screw size and
applications. The above described vacuum pick-up assy is for one of the application.
It doesn’t work for all application.
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14

■MD3201, MD3202
Bit holder (Option)
for Ohmi V-17 or equivalent ( Hex1/4”
with Dia 7mm body hold by bearin )
Vacuum pick-up assy (Option)
for Ohmi V-17 or equivalent ( Hex1/4” with Dia 7mm body hold by bearin )
Mouth piece is not included in the assy. It is custom desi ned for each screw size and
applications. The above described vacuum pick-up assy is for one of the application. It doesn’t
work for all application.
mountztorque.com - 1080 N 11th St, San Jose CA 95112 - 408.292.2214
15

■MD3204, MD3211, MD3216
Bit holder (Option)
for Ohmi V-17 or equivalent ( Hex1/4”
with Dia 7mm body hold by bearin )
Vacuum pick-up assy (Option)
for Ohmi V-17 or equivalent ( Hex1/4” with Dia 7mm body hold by bearin )
Mouth piece is not included in the assy. It is custom desi ned for each screw size and
applications. The above described vacuum pick-up assy is for one of the application. It doesn’t
work for all application.
mountztorque.com - 1080 N 11th St, San Jose CA 95112 - 408.292.2214
16

■MDH2604, MDH2611, MDH2616
■MDH3201, MDH3204, MDH3211, MDH3216
Bit socket : 1/4” hex female (quick chan e)
Bit socket : 1/4” hex female (quick chan e)
Bit socket : 3/8”SQ drive
mountztorque.com - 1080 N 11th St, San Jose CA 95112 - 408.292.2214
17

■MDP3201, MDP3202, MDP3204, MDP3211, MDP3216
Options
- Vacuum pick-up assy
- Bit socket type : A(1/4” Hex), 3/8”SQ
- Cable connection : U (top side), D ( rip end)
- Bit holder for 1/4” Hex Ohmi V-17 bit or equivalent
1/4” Hex female
3/8” SQ male
U : Top cable connection
Ex. MDP3216-A/U D : Grip down cable connection
Ex. MDP3216-A/D
mountztorque.com - 1080 N 11th St, San Jose CA 95112 - 408.292.2214
18

■MDA2201-E +VC
M D A 2 2 0 1 - E + V C
Vacuum pick-up + Bit cushion (Option)
Available model : MD2207-E
Bit socket : 4mm round half moon D-cut
Bit cushion : 5mm stroke
Mouthpiece : Custom desi n ( not included )
Option accessory
V : Vacuum pick
-up assy
C : Bit Cushion
Model Bit type
A:1/4”Hex
E:Dia.4mm
mountztorque.com - 1080 N 11th St, San Jose CA 95112 - 408.292.2214
19

■MDA2601
Options
- Bit holder with bearin
- Vacuum pick-up assy
- Bit : 1/4” Hex Ohmi V-17 bit or equivalent
1/4” Hex female
mountztorque.com - 1080 N 11th St, San Jose CA 95112 - 408.292.2214
20