Moxa Technologies ioLogik E1210 User manual

ioLogik E1200 Series User’s Manual
Second Edition, April 2010
www.moxa.com/product
©2010 Moxa Inc. All rights reserved.
Reproduction without permission is prohibited.

ioLogik E1200 series User’s Manual
The software described in this manual is furnished under a license agreement, and may be used only in
accordance with the terms of that agreement.
Copyright Notice
Copyright ©2010 Moxa Inc.
All rights reserved.
Reproduction without permission is prohibited.
Trademarks
MOXA is a registered trademark of Moxa Inc.
All other trademarks or registered marks in this manual belong to their respective manufacturers.
Disclaimer
Information in this document is subject to change without notice, and does not represent a commitment on the
part of Moxa.
Moxa provides this document “as is,” without warranty of any kind, either expressed or implied, including, but
not limited to, its particular purpose. Moxa reserves the right to make improvements, and/or changes to this
manual, or to the products, and/or the programs described in this manual, at any time.
Information provided in this manual is intended to be accurate, and reliable. However, Moxa assumes no
responsibility for its use, or for any infringements on the rights of third parties that may result from its use.
This manual might include unintentional technical or typographical errors. Changes are made periodically to the
information herein to correct such errors, and these changes are incorporated into new editions of the manual.
Technical Support Contact Information
www.moxa.com/support
Moxa Americas:
Toll-free: 1-888-669-2872
Tel: [phone]
Fax: [phone]
Moxa China (Shanghai office):
Toll-free: 800-820-5036
Tel: [phone]
Fax: [phone]
Moxa Europe:
Tel: [phone]
Fax: [phone]
Moxa Asia-Pacific:
Tel: [phone]
Fax: [phone]

Table of Contents
Chapter 1. Introduction ...............................................................................................1-1
Overview .............................................................................................................................. 1-2
Star Topology of Ethernet Automation ........................................................................ 1-2
Daisy-chain Ethernet I/O Connection........................................................................... 1-3
Efficient Ethernet Device Connectivity........................................................................ 1-3
Product Model Information .................................................................................................. 1-4
Product Features ................................................................................................................... 1-4
Package List ......................................................................................................................... 1-4
Product Specifications ..........................................................................................................1-5
Physical Dimensions ............................................................................................................ 1-7
Hardware Reference ............................................................................................................. 1-7
Panel Guide .................................................................................................................. 1-7
LED Indicators ............................................................................................................. 1-8
Chapter 2. Initial Setup ................................................................................................2-1
Hardware Installation ...........................................................................................................2-2
Connecting the Power................................................................................................... 2-2
Grounding the ioLogik E1200 ...................................................................................... 2-2
Connecting to the Network........................................................................................... 2-2
Jumper Settings............................................................................................................. 2-3
I/O Wiring Diagrams .................................................................................................... 2-3
Software Installation............................................................................................................. 2-5
Load Factory Default............................................................................................................2-5
Chapter 3. Using the Web Console ............................................................................3-1
Introduction to the Web Console .......................................................................................... 3-2
Overview .............................................................................................................................. 3-3
Network Settings .................................................................................................................. 3-3
General Settings............................................................................................................ 3-3
Ethernet Configuration ................................................................................................. 3-4
User-defined Modbus Addressing ........................................................................................ 3-4
User-defined Modbus Addressing ................................................................................ 3-5
Default Address ............................................................................................................ 3-5
I/O Settings........................................................................................................................... 3-6
DI Channels .................................................................................................................. 3-6
DO Channels ................................................................................................................ 3-7
AI Channels .................................................................................................................. 3-8
AO Channels ................................................................................................................ 3-9
RTD Channels ............................................................................................................ 3-11
TC Channels ............................................................................................................... 3-12
System Management .......................................................................................................... 3-14
IP Accessibility........................................................................................................... 3-14
Network Connection................................................................................................... 3-15
Firmware Update ........................................................................................................ 3-15
Import System Config ................................................................................................ 3-15
Export System Config ................................................................................................ 3-16
Change Password................................................................................................................ 3-16
Load Factory Default.......................................................................................................... 3-16
Save/Restart........................................................................................................................ 3-17

Chapter 4. Using ioSearch ..........................................................................................4-1
Introduction to ioSearch ....................................................................................................... 4-2
ioSearch Main Screen........................................................................................................... 4-2
Main Screen Overview ................................................................................................. 4-2
Main Items............................................................................................................................ 4-3
System ..........................................................................................................................4-3
Sort ............................................................................................................................... 4-4
Quick Links .................................................................................................................. 4-4
Main Function ...................................................................................................................... 4-5
Locate ........................................................................................................................... 4-5
Firmware Upgrade........................................................................................................ 4-5
Unlock ..........................................................................................................................4-6
Import ........................................................................................................................... 4-6
Export ........................................................................................................................... 4-7
Change IP Address ....................................................................................................... 4-7
Restart System .............................................................................................................. 4-8
Reset to Default ............................................................................................................ 4-8
Chapter 5. Active OPC Server Lite .............................................................................5-1
OLE for Process Control ...................................................................................................... 5-2
Introduction to Active OPC Server Lite ............................................................................... 5-2
Active OPC Server Lite—From Pull to Push ....................................................................... 5-3
Features of Active OPC Server Lite ..................................................................................... 5-4
Active OPC Server Lite Specifications ................................................................................ 5-5
Installing Active OPC Server Lite ................................................................................ 5-5
Installing OPC Core Components................................................................................. 5-5
Active OPC Server Lite........................................................................................................ 5-6
Main Screen Overview ................................................................................................. 5-6
Menu Items........................................................................................................................... 5-7
File................................................................................................................................ 5-7
System ..........................................................................................................................5-7
Sort ............................................................................................................................... 5-8
Quick Links .................................................................................................................. 5-8
Tag Generation ..................................................................................................................... 5-9
Heartbeat Interval ............................................................................................................... 5-10
Read/Write Privilege .................................................................................................. 5-11
OPC Test Client ...................................................................................................................5-11
Appendix A. Modbus/TCP Default Address Mappings ............................................... A-1
E1210 Modbus Mapping ..................................................................................................... A-1
E1211 Modbus Mapping ..................................................................................................... A-4
E1212 Modbus Mapping ..................................................................................................... A-5
E1214 Modbus Mapping ..................................................................................................... A-8
E1240 Modbus Mapping ................................................................................................... A-10
E1241 Modbus Mapping ....................................................................................................A-11
E1242 Modbus Mapping ....................................................................................................A-11
E1260 Modbus Mapping ................................................................................................... A-13
E1262 Modbus Mapping ................................................................................................... A-14
Appendix B. Used Network Port Numbers................................................................... B-1
Appendix C. Factory Defaults ....................................................................................... C-1

Appendix D. Pinouts ...................................................................................................... D-2
Pin Assignment of Terminal Blocks .................................................................................... D-2
Appendix E. Federal Communication Commission Interference Statement ............ E-1
Appendix F. European Community (CE).......................................................................F-1

1
1
Chapter 1. Introduction
The ioLogik E1200 series is a stand-alone remote Ethernet I/O server that can connect sensors and
on/off switches for automation applications over Ethernet and IP-based networks.
The following topics are covered in this chapter:
Overview
¾Star Topology of Ethernet Automation
¾Daisy-chain Ethernet I/O Connection
¾Efficient Ethernet Device Connectivity
Product Model Information
Product Features
Package List
Product Specifications
Physical Dimensions
Hardware Reference
¾Panel Guide
¾LED Indicators

ioLogik E1200 Series User’s Manual Introduction
1-2
Overview
The ioLogik E1200 series is a stand-alone, remote Ethernet I/O which has two embedded switch
ports. They are designed for remote data acquisition and monitoring of attached sensors,
transmitters, transducers, and valves over a network.
Star Topology of Ethernet Automation
Ethernet requires infrastructure equipment such as switches for connecting a variety of different
devices to the network. This is unlike most field-bus automation networks that use a daisy-chain
topology, which presents a bit of a problem for Ethernet automation applications since when
connecting to Ethernet, meters and gauges must be formed in a “star” configuration. The ioLogik
E1200 series provides an alternative to spending the time and money needed to figure out the best
way to hook up your Ethernet switches. Since each E1200 unit has two built-in Ethernet switches,
the E1200 solution is tailor-made for a daisy-chain type configuration.

ioLogik E1200 Series User’s Manual Introduction
1-3
Daisy-chain Ethernet I/O Connection
The ioLogik E1200 industrial remote Ethernet I/O has two embedded Ethernet switch ports that
allow information to flow to another local Ethernet device or connect to the next ioLogik in the
daisy-chain. Applications such as factory automation, security and surveillance systems, and tunnel
monitoring, can make use of daisy-chain Ethernet for building multi-drop I/O networks over
standard Ethernet cables. Many industrial automation users are familiar with the multi-drop
configuration typically used in fieldbus applications. The daisy-chain function on the ioLogik
E1200 not only increases the connection between machines and panels, but also lowers the cost of
buying separate Ethernet switches, and at the same time reduces labor fees and cabling by a large
percentage. For example, if a production facility contains 700 stations (20 points per station), the
wiring cost reduction can reach 15% of the total implementation cost.
Efficient Ethernet Device Connectivity
The ioLogik E1200’s built-in Ethernet switch ports can be cascaded to other Ethernet devices at the
same location. A typical situation is a remote site that has a few sensors, devices, and Internet
connectivity. Take a roadside cabinet as an example. The IP camera monitors activity on the street
and an Ethernet I/O device handles environmental monitoring, intrusion, and alarms, and triggers
the camera to take snapshots when needed.
The traditional approach for this kind of remote monitoring application requires an additional
switch or hub for connecting the Ethernet I/O device to the IP camera. A better approach is to
connect another Ethernet device such as a PLC controller or an IPC in the same cabinet and use
the industrial switch embedded in the ioLogik E1200. Not only does this solution reduce the
number of failure points associated with an additional switch or hub, but it also reduces the
amount of wiring needed for power, signals, and the network. Space inside the cabinet can also be
saved.

ioLogik E1200 Series User’s Manual Introduction
1-4
Product Model Information
Model Description
ioLogik E1210 Remote Ethernet I/O with 2-port Ethernet switch and 16 DIs
ioLogik E1211 Remote Ethernet I/O with 2-port Ethernet switch and 16 DOs
ioLogik E1212 Remote Ethernet I/O with 2-port Ethernet switch, 8 DIs, and 8 DIOs
ioLogik E1214 Remote Ethernet I/O with 2-port Ethernet switch, 6 DIs, and 6 relays
ioLogik E1240 Remote Ethernet I/O with 2-port Ethernet switch and 8 AIs
ioLogik E1241 Remote Ethernet I/O with 2-port Ethernet switch and 4 AOs
ioLogik E1242 Remote Ethernet I/O with 2-
p
ort Ethernet switch and 4 AIs, 4DIs, an
d
4DIOs
ioLogik E1260 Remote Ethernet I/O with 2-port Ethernet switch and 6 RTDs
ioLogik E1262 Remote Ethernet I/O with 2-port Ethernet switch and 8 TCs
Product Features
yBuilt-in 2-port Ethernet switch for daisy-chain topologies.
yFree support of Moxa’s push-based Active OPC Server Lite.
¾Seamlessly connect to any SCADA system
¾Save 80% on network bandwidth
¾I/O response that’s seven times faster
yUser-defined Modbus/TCP addressing
yMXIO programming library for Windows and WinCE VB/VC.NET and Linux C APIs
yWeb configuration with Import/Export function
Package List
The ioLogik E1200 is shipped with the following items:
Standard Accessories
yioLogik E1200 Remote Ethernet I/O Server.
yDocument and Software CD.
yQuick Installation Guide.
NOTE: Notify your sales representative if any of the above items are missing or damaged.

ioLogik E1200 Series User’s Manual Introduction
1-5
Product Specifications
LAN
Ethernet 2 x 10/100 Mbps switch ports, RJ45
Protection 1.5 KV magnetic isolation
Protocols Modbus/TCP, OPC Server, TCP/IP, UDP, DHCP, Bootp, HTTP
Analog Input
Type Differential input
Resolution 16 bits
Sampling Rate 12 samples per second (all channels)
I/O Mode Voltage or Current
Input Range 0 to 10 VDC, 4 to 20 mA
Accuracy ±0.1% FSR @ 25°C; ±0.3% FSR @ -10 and 60°C
Built-in Resistor for Current
Input
120 ohms
Input Impedance 10M ohms
Analog Output
Resolution 12 bits
Output Range 0 to 10 VDC, 4 to 20 mA
Vol tage Output 10 mA (Max.)
Accuracy ±0.1% FSR @ 25°C; ±0.3% FSR @ -10 and 60°C
Load Resistor Internal power: 400 ohms; External 24V power: 1000 ohms
RTD
Input Type PT50, PT100, PT200, PT500, PT1000; Resistance of 10 ohms,
20 ohms, and 100 ohms
Sampling Rate 12 samples per second (all channels)
Resolution 16 bits
Accuracy ±0.1% FSR @ 25°C; ±0.3% FSR @ -10 and 60°C
Input Impedance 625K ohms
Thermocouple Input
Sensor Type J, K, T, E, R, S, B, N; Mili Volt Type: ±78.126 mV, ±39.062 mV,
and ±19.532 mV
Fault and Overvoltage
protection
±35 VDC (power off); -25 VDC to +30 VDC (power on)
Sampling Rate 12 samples per second (all channels)
Resolution 16 bits
Accuracy ±0.1% FSR @ 25°C; ±0.3% FSR @ -10 and 60°C
Input Impedance 10M ohms
Digital Input
Sensor Type NPN, PNP, and Dry contact
I/O Mode DI or Event Counter
Dry Contact Logic 0: short to GND; Logic 1: open

ioLogik E1200 Series User’s Manual Introduction
1-6
Wet Contact Logic 0: 0 to 3 VDC; Logic 1: 10 to 30 VDC (DI COM to DI)
Isolation 3K VDC or 2K Vrms
Counter/Frequency 250 Hz, power off storage
Digital Output
I/O Mode DO or Pulse Output (up to 500 Hz)
Pulse Wave Width/Frequency 1 ms/500 Hz
Over-voltage Protection 45 VDC
Over-current Limit 600 mA per channel
Over-temperature Shutdown 175°C (typical), 150°C (min.)
Output Current Rating Max. 200 mA per channel
Isolation 3K VDC or 2K Vrms
Relay Output
Type: Form A (N.O.) relay outputs, 5 A
Contact Rating 5 A @ 30 VDC, 5 A @ 250 VAC, 5 A @ 110 VAC
Inductance Load 2 A
Resistance Load 5 A
Breakdown Voltage 500 VAC
Relay On/Off Time 10 ms (Max.)
Initial Insulation Resistance 1G min. @ 500 VDC
Expected Life 100,000 times (Typical)
Initial Contact Resistance 100 milli-ohms (Max.)
Pulse Output 0.3 Hz at rated load
Environmental Limits
Operating Temperature -10 to 60°C (14 to 140°F)
Storage Temperature -40 to 85°C (-40 to 185°F)
Ambient Relative Humidity 5 to 95% (non-condensing)
Power Requirement
Power Input 24 VDC nominal, 12 to 36 VDC
Power Consumption 130 mA @ 24 VDC (typical)
Mechanical Specifications
Wiring I/O cable, 14 AWG Max.
Dimensions 27 x 132 x 84 mm
Regulatory Approvals
EMI FCC Part 15, CISPR (EN55022) class A
EMS IEC 61000-4, IEC 61000-6
Shock IEC60068-2-27
Freefall IEC60068-2-32
Vibration IEC60068-2-6
Agency Approvals
EMC FCC Part 15, CISPR (EN55022) Class A
CE: IEC 61000-4-2 (ESD), Level 2/3

ioLogik E1200 Series User’s Manual Introduction
1-7
IEC 61000-4-3 (RS), Level 2
IEC 61000-4-4 (EFT), Level 2
IEC 61000-4-5 (Surge), Level 3
IEC 61000-4-6 (CS), Level 2
IEC 61000-4-8 (PM), Level 1
IEC 61000-4-11 (DIP)
IEC 61000-6-2
IEC 61000-6-4 (EMC)
Safety UL508
Warranty 2 years
Physical Dimensions
132
124
84
27
27.8
Unit=mm
Hardware Reference
Panel Guide

ioLogik E1200 Series User’s Manual Introduction
1-8
NOTE: The reset button restarts the server and resets all settings to factory defaults. Use a pointed
object such as a straightened paper clip to hold in the reset button for 5 sec. The factory defaults will
be loaded once the Ready LED turns green again. You may then release the reset button.
LED Indicators
LED State Description
Amber System power is ON
Power OFF System power is OFF
Green System is ready
Flashing Flashes every 1 sec when the Locate function is triggered
Flashing Flashes every 0.5 sec when the firmware is being
upgraded
Flashing Cycle on/off period of 0.5 sec.; shows “Safe Mode”
Ready
OFF System is not ready.
Green Ethernet connection enabled
Port 1 Flashing Transmitting or receiving data
Green Ethernet connection enabled
Port 2 Flashing Transmitting or receiving data

2
2
Chapter 2. Initial Setup
This chapter describes how to install the ioLogik E1200.
The following topics are covered:
Hardware Installation
¾Connecting the Power
¾Grounding the ioLogik E1200
¾Connecting to the Network
¾Jumper Settings
¾I/O Wiring Diagrams
Software Installation
Load Factory Default

ioLogik E1200 User’s Manual Initial Setup
2-2
Hardware Installation
Connecting the Power
Connect the 12 to 36 VDC power line to the ioLogik E1200’s terminal block on the top panel. If
power is properly supplied, the Power LED will glow a solid amber color.
ATTENTION
Disconnect the power before installing or wiring
Disconnect the power cord before installing or wiring your ioLogik E1200.
Do not exceed the maximum current for the wiring
Determine the maximum possible current for each power wire and common wire. Observe all
electrical codes dictating the maximum current allowable for each wire size. If the current
exceeds the maximum rating, the wiring could overheat, causing serious damage to your
equipment. For safety reasons, the wires attached to the power should be at least 2 mm in
diameter.
Grounding the ioLogik E1200
The ioLogik E1200 is equipped with a grounding point on the terminal block located on the top
panel.
Connect the ground pin ( ) if earth ground is available.
Connecting to the Network
1. The ioLogik E1200 has two built-in Ethernet switch ports for connecting a standard direct or
cross-over Ethernet cable from either RJ45 port to the host PC. For initial setup of the ioLogik
E1200, it is recommended that the ioLogik E1200 be configured using a direct connection to a
host computer rather than remotely over the network.
2. Configure the host PC’s IP address to 192.168.127.xxx (where xxx ranges from 001 to 253).
When using Windows, you will need to do the configuration from the Control Panel.
ioLogik E1200 Default IP Address Default Netmask Default Gateway
192.168.127.254 255.255.255.0 None
3. Use the web console or ioSearch configuration utility to connect to the ioLogik E1200. Once
the ioLogik E1200 has been detected, modify the settings as needed for your network
environment, and then restart the server.

ioLogik E1200 User’s Manual Initial Setup
2-3
Jumper Settings
The ioLogik E1212, E1240, and E1242 require configuring the jumpers inside the enclosure.
Remove the screw on the back panel and open the cover to configure the jumpers.
DIO mode configuration is as follows (default is DO Mode)
Analog mode configuration is as follows (default is Voltage Mode)
ATTENTION
Remove the screw on the back panel and open the cover to configure the jumpers.
I/O Wiring Diagrams

ioLogik E1200 User’s Manual Initial Setup
2-4

ioLogik E1200 User’s Manual Initial Setup
2-5
Software Installation
ioSearch is a search utility that helps the user locate an ioLogik E1200 on the local network. Find the
ioSearch utility in the Document and Software CD under Software ÆioSearch, or download the
latest version from Moxa’s website.
1. Installing from the CD: Insert the Document and Software CD into the host computer. In the
root directory of the CD, locate and run SETUP.EXE. The installation program will guide you
through the installation process and install the ioSearch utility. You can also install the MXIO
DLL library separately.
2. Open ioSearch: After installation is finished, run ioSearch from Start ÆProgram Files Æ
MOXA ÆIO Server ÆUtility ÆioSearch
3. Search the network for the server: On the menu bar, select System ÆAuto Scan Active
Ethernet I/O Server.A dialog window will pop up. Click Start Search to begin searching for
the ioLogik E1200.
If multiple ioLogik E1200 units are installed on the same network, remember that each unit has
the same default IP address. You will need to assign a different IP address to each unit to avoid
IP conflicts.
Load Factory Default
There are three ways to restore the ioLogik E1200 to the factory default.
1. Hold the RESET button for 5 seconds.
2. Right click the specified ioLogik in the ioSearch utility and select “Reset to Default”.
3. Select “Load Factory Default” from the web console.

3
3
Chapter 3. Using the Web Console
The ioLogik E1200’s main configuration and management utility is the built-in web console, which
can be used to configure a wide range of options.
The following topics are covered:
Introduction to the Web Console
Overview
Network Settings
¾General Settings
¾Ethernet Configuration
User-defined Modbus Addressing
¾User-defined Modbus Addressing
¾Default Address
I/O Settings
¾DI Channels
¾DO Channels
¾AI Channels
¾AO Channels
¾RTD Channels
¾TC Channels
System Management
¾IP Accessibility
¾Network Connection
¾Firmware Update
¾Import System Config
¾Export System Config
Change Password
Load Factory Default
Save/Restart

ioLogik E1200 User’s Manual Using the Web Console
3-2
Introduction to the Web Console
The ioLogik E1200 web console is a browser-based configuration utility. When the ioLogik E1200
is connected to your network, you may enter the server’s IP address in your web browser to access
the web console.
The left panel is the navigation panel and contains an expandable menu tree for navigating among
the various settings and categories. When you click on a menu item in the navigation panel, the main
window will display the corresponding options for that item. Configuration changes can then be
made in the main window. For example, if you click on Network Settings in the navigation panel,
the main window will show a page of basic settings that you can configure.
You must click on the Submit button after making configuration changes. The Submit button will
be located at the bottom of every page that has configurable settings. If you navigate to another page
without clicking the Submit button, your changes will not be retained.
Submitted changes will not take effect until they are saved and the ioLogik E1200 is restarted!
You may save and restart the server in one step by clicking on the Save/Restart button after you
submit a change. If you need to make several changes before restarting, you may save your changes
without restarting by selecting Save/Restart in the navigation panel. If you restart the ioLogik
E1200 without saving your configuration, the ioLogik E1200 will discard all submitted changes.
Main
Window
Navigation
Panel