Moxa Technologies ioLogik R2140 User manual

ioLogik R2140 User’s Manual
Edition 7.1, January 2017
www.moxa.com/product
© 2017 Moxa Inc. All rights reserved.

ioLogik R2140 User’s Manual
The software described in this manual is furnished under a license agreement and may be used only in accordance with
the terms of that agreement.
Copyright Notice
© 2017 Moxa Inc. All rights reserved.
Trademarks
The MOXA logo is a registered trademark of Moxa Inc.
All other trademarks or registered marks in this manual belong to their respective manufacturers.
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Information in this document is subject to change without notice and does not represent a commitment on the part of
Moxa.
Moxa provides this document as is, without warranty of any kind, either expressed or implied, including, but not limited
to, its particular purpose. Moxa reserves the right to make improvements and/or changes to this manual, or to the
products and/or the programs described in this manual, at any time.
Information provided in this manual is intended to be accurate and reliable. However, Moxa assumes no responsibility for
its use, or for any infringements on the rights of third parties that may result from its use.
This product might include unintentional technical or typographical errors. Changes are periodically made to the
information herein to correct such errors, and these changes are incorporated into new editions of the publication.
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Table of Contents
1. Introduction...................................................................................................................................... 1-1
Overview...........................................................................................................................................1-2
Optional Liquid Crystal Display Module (LCM).........................................................................................1-2
Product Features ................................................................................................................................1-2
Package Checklist...............................................................................................................................1-2
Specifications.....................................................................................................................................1-3
Physical Dimensions............................................................................................................................1-4
Without LCM...............................................................................................................................1-4
With Optional LCM.......................................................................................................................1-5
Product Overview ...............................................................................................................................1-6
Pin Assignments.................................................................................................................................1-6
System Bus ................................................................................................................................1-6
TB1 and TB2 (Power Input & RS-485 Connector).............................................................................1-6
TB3 (Analog Input and Output Terminal)........................................................................................1-7
LED Indicators ............................................................................................................................1-7
2. Initial Setup...................................................................................................................................... 2-1
Hardware Installation..........................................................................................................................2-2
Connecting the Power ..................................................................................................................2-2
Grounding the ioLogik R2140........................................................................................................2-2
Connecting to Analog Sensors and Devices.....................................................................................2-2
Setting the RS-485 Baudrate ........................................................................................................2-3
Setting the RS-485 Unit ID...........................................................................................................2-3
Modbus/RTU Devices ...................................................................................................................2-3
Software Installation...........................................................................................................................2-4
3. Using ioAdmin................................................................................................................................... 3-1
Introduction to ioAdmin.......................................................................................................................3-2
Features of ioAdmin............................................................................................................................3-2
Searching for the Unit..................................................................................................................3-3
ioAdmin Main Screen...........................................................................................................................3-5
Main Screen Overview..................................................................................................................3-5
Wiring Guide...............................................................................................................................3-6
Menu Items .......................................................................................................................................3-7
File............................................................................................................................................3-7
System ......................................................................................................................................3-7
Sort...........................................................................................................................................3-8
Help ..........................................................................................................................................3-8
Quick Links.................................................................................................................................3-8
Main Window......................................................................................................................................3-9
I/O Configuration Tab (General)....................................................................................................3-9
Server Info Tab...........................................................................................................................3-9
Server Settings Tab (General).....................................................................................................3-10
ioAdmin Administrator Functions ........................................................................................................3-10
I/O Configuration Tab (Administrator)..........................................................................................3-11
Server Settings Tab (Administrator) ............................................................................................3-12
Firmware Update Tab.................................................................................................................3-12
Watchdog Tab...........................................................................................................................3-13
Server Context Menu.................................................................................................................3-14
4. Cascading with Other I/O Servers .................................................................................................... 4-1
Introductino.......................................................................................................................................4-2
Cascading System Bus ........................................................................................................................4-2
Hardware Installation..........................................................................................................................4-2
Using ioAdmin with Cascaded I/O Servers..............................................................................................4-3
Adding One I/O Server.................................................................................................................4-3
Adding Two or More I/O Servers ...................................................................................................4-4
Removing Cascaded I/O Servers ...................................................................................................4-5
Limitations.........................................................................................................................................4-5
A. Liquid Crystal Display Module (LCM) ................................................................................................. A-1
B. Modbus/RTU Address Mappings........................................................................................................ B-1
R2140 Modbus Mapping.......................................................................................................................B-1
0xxxx Read/Write Coils (Functions 1, 5, 15) ...................................................................................B-1
3xxxx Read Only Registers (Function 4).........................................................................................B-3
4xxxx Read/Write Registers (Functions 3, 6, 16).............................................................................B-4
Function 8..................................................................................................................................B-8
C. Factory Default Settings.................................................................................................................... C-1
D. Pinouts and Cable Wiring ..................................................................................................................D-1

Pin Assignments................................................................................................................................ D-1
System Bus ............................................................................................................................... D-1
TB1 and TB2 (Power Input & RS-485 Connector)............................................................................ D-1
TB3 (Analog Input and Output Terminal)....................................................................................... D-2
Analog Output................................................................................................................................... D-2
Schematic ................................................................................................................................. D-2
Connection ................................................................................................................................ D-2
Analog Input..................................................................................................................................... D-3
Voltage Mode Schematic ............................................................................................................. D-3
Current Mode Schematic ............................................................................................................. D-3
Connection ................................................................................................................................ D-3

1
1. Introduction
The ioLogik R2140 is a stand-alone remote analog I/O server that can connect sensors for automation
applications over an RS-485 connection.
The following topics are covered in this chapter:

Overview

Optional Liquid Crystal Display Module (LCM)

Product Features

Package Checklist

Specifications

Physical Dimensions
Without LCM
With Optional LCM

Product Overview

Pin Assignments
System Bus
TB1 and TB2 (Power Input & RS-485 Connector)
TB3 (Analog Input and Output Terminal)
LED Indicators

ioLogik R2140 Introduction
1-2
Overview
The ioLogik R2140 is a remote I/O server that is designed to link sensors, transmitters, transducers, and valves
to an RS-485 network.
The ioLogik R2140 can be attached to an ioLogik E2000 server so I/O points can be accessed from within a
single IP environment. One ioLogik E2000 server can connect up to 31 ioLogik R2000 servers.
Optional Liquid Crystal Display Module (LCM)
The ioLogik R2140 supports an optional hot-pluggable liquid crystal display module (LCM) for field
management and configuration. The module can be used for on-site configuration or monitoring, and works
with any ioLogik E or R series product.
Product Features
•8 analog input (AI) channels, mV/V/mA with wire-off detection (at 4 to 20 mA)
•2 analog output (AO) channels for voltage or current actuator control
•Bundled Windows utility and quick programming library for VB, VC++, BCB
•Support for SCADA software such as Wonderware InTouch and GE Intellution iFix32
•Configurable power-on and safe status settings for AO channels
•Optional LCM for status display and configuration
•NIST traceable calibration
•ROHS compliant
Package Checklist
The ioLogik R2140 is shipped with the following items:
Standard Accessories
•ioLogik R2140 RS-485 I/O server
Optional Accessories
•LDP1602 ioLogik liquid crystal display module (LCM)
NOTE: Notify your sales representative if any of the above items are missing or damaged.

ioLogik R2140 Introduction
1-3
Specifications
Serial Communication
Interface:
RS-485-2w: Data+, Data-, GND (3-contact terminal block)
Serial Line Protection:
15 kV ESD for all signals
Serial Communication Parameters
Parity:
None
Data Bits:
8
Stop Bits:
1
Flow Control:
None
Baudrate:
9600 to 115200 bps
Protocol:
Modbus/RTU
Inputs and Outputs
Isolation:
3K VDC or 2K Vrms
Analog Inputs:
8 channels
Analog Outputs:
2 channels
Analog Input
Resolution:
16 bits
I/O Mode:
Voltage / Current
Input Range:
±150 mV, ±500 mV, ±5 V, ±10 V, 0 to 20 mA,
4 to 20 mA
Accuracy:
±0.1% FSR @ 25°C
±0.3% FSR @
-10 and 60°C
Sampling Rate:
(for current)
All channels: 6 samples/sec
• Per channel: 0.75 samples/sec
• Only one channel enabled: 0.75 samples/sec
Built
-in Resistor for Current Input: 106 ohms
Input Impedance:
900 kΩ
Analog Output
Resolution:
12 bits
Output Range:
0 to 10 V, 4 to 20 mA
Drive Voltage:
15 VDC for current output
Accuracy:
±0.1% FSR @ 25°C,
±0.3% FSR @
-10 and 60°C
Load Resistor:
Less than 250 ohms
Power Requirements
Power Input:
24 VDC nominal, 12 to 48 VDC
Power Consumption:
170 mA @ 24 VDC
Physical Characteristics
Wiring:
I/O cable max. 14 AWG
Dimensions:
115 x 79 x 45.6 mm (4.53 x 3.11 x 1.80 in)
Note: Please see pages 14
-26 for this product's dimensions diagram.
Weight:
200 g
Mounting:
DIN rail or wall
Environmental Limits
Operating Temperature:
-10 to 60°C (14 to 140°F)
Storage Temperature:
-40 to 85°C (-40 to 185°F)
Ambient Relative Humidity:
5 to 95% (non-condensing)
Altitude:
Up to 2000 m
Note: Please
contact Moxa if you require products guaranteed to function properly at higher altitudes.

ioLogik R2140 Introduction
1-4
Standards and Certifications
Safety:
UL 508
EMI:
EN 61000
-3-2; EN 61000-3-3;
EN 61000
-6-4; FCC Part 15, Subpart B, Class A
EMS:
EN 61000
-4-2, EN 61000-4-3, EN 61000-4-4,
EN 61000
-4-5, EN 61000-4-6, EN 61000-4-8,
EN 61000
-4-11, EN 61000-6-2
Shock:
IEC 60068-2-27
Freefall:
IEC 60068-2-32
Vibration:
IEC 60068-2-6
Green Product:
RoHS, CRoHS, WEEE
Note: Please check Moxa's website for the most up
-to-date certification status.
MTBF (mean time between failures)
Time:
280,923 hrs
Database:
Telcordia (Bellcore)
Warranty
Warranty Period:
5 years
Details:
See www.moxa.com/warranty
Physical Dimensions
Without LCM
(all units in mm)

ioLogik R2140 Introduction
1-5
With Optional LCM
(all units in mm)

ioLogik R2140 Introduction
1-6
Product Overview
NOTE
The reset button restarts the server and resets all settings to factory default
s
. Use a pointed object such as a
straightened paper clip to hold the reset button down for 5 sec. The RDY LED will turn red as you are holding
the reset button down. The factory defaults will be loaded once the RDY LED turns green again. You may then
release the reset button.
Pin Assignments
System Bus
Pin 1 2 3 4 5
Signal V+ V- V+ V- NC
Pin 6 7 8 9 10
Signal NC Data+ SYNC Data- GND
TB1 and TB2 (Power Input & RS-485 Connector)
TB1 (Power Input) TB2 (RS-485)
Pin 1 2 3 4 5 6
Signal V+ V- FG D+ D- SG
NOTE: FG is Frame Ground
, SG is Signal Ground
TB1/TB2
TB3

ioLogik R2140 Introduction
1-7
TB3 (Analog Input and Output Terminal)
Pin 1 2 3 4 5 6 7 8 9
Signal VIN0+ VIN0- VIN1+ VIN1- VIN2+ VIN2- VIN3+ VIN3- VIN4+
Pin 10 11 12 13 14 15 16 17 18
Signal VIN4- VIN5+ VIN5- VIN6+ VIN6- VIN7+ VIN7- VOUT0+ VOUT0-
Pin 19 20 21 22 23 24
Signal IOUT
0+ IOUT 0- VOUT1+ VOUT1- IOUT 1+ IOUT 1-
LED Indicators
System LEDs
PWR red Power is on
off Power is off
RDY
red System error
green (steady) ioLogik is functioning normally
green & red (flashing) ioLogik is in Safe Status
off Power is off or there is a power problem
Serial (flashing) Serial port is receiving/transmitting data

2
2. Initial Setup
This chapter describes how to install the ioLogik R2140.
The following topics are covered in this chapter:

Hardware Installation
Connecting the Power
Grounding the ioLogik R2140
Connecting to Analog Sensors and Devices
Setting the RS-485 Baudrate
Setting the RS-485 Unit ID
Modbus/RTU Devices

Software Installation

ioLogik R2140 Initial Setup
2-2
Hardware Installation
Connecting the Power
Connect the 12 to 48 VDC power line to the ioLogik R2140’s terminal block (TB1). If power is properly supplied,
the power LED will glow a solid red color until the system is ready
ATTENTION
Disconnect the power before installing and wiring
.
Disconnect the power cord before installing and/or wiring your ioLogik R2140.
To protect your system, power up the ioLogik first, then the sensors.
When powering down, shut off power to the sensors first, then the ioLogik.
Do not exceed the maximum curre
nt for the wiring.
Determine the maximum possible current for each power wire and common wire. Observe all electrical codes
dictating the maximum current allowable for each wire size. If the current exceeds the maximum rating, the
wiring could overheat, ca
using serious damage to your equipment.
Grounding the ioLogik R2140
The ioLogik R2140 is equipped with two grounding points, one on the back wall-mounting plate and the other
on the DIN-rail attachment. Both grounding points are connected to the same conducting pathway.
Connecting to Analog Sensors and Devices
Analog Output
Analog Input

ioLogik R2140 Initial Setup
2-3
Setting the RS-485 Baudrate
The RS-485 port is used to communicate with other RS-485 devices or to link to another ioLogik RS-485 I/O
server. The RS-485 port can run Modbus/RTU or I/O command sets. The baudrate is set by a physical dial on
the back of the ioLogik R2140. The default settings are baudrate = 115200, parity check = N, data bits = 8, and
stop bit = 1.
Baudrate for RS-485
(parameters are N, 8, 1) Dial setting and corresponding baudrate: 0:115200 1:57600 2:38400 3:19200
4:9600 5:4800 6:2400 7:1200
Setting the RS-485 Unit ID
The ioLogik R2140 needs to be assigned a unit ID in order to use the RS-485 bus. You may assign a number
from 1 to 31. Unit ID 0 is reserved for the first device on the RS-485 bus, such as a PC or PLC.
Modbus/RTU Devices
The RS-485 port runs Modbus/RTU and can connect to any Modbus device. You may use different methods to
connect different combinations of ioLogik R2000 servers and other Modbus devices. Some examples are shown
below:
Connecting One Modbus/RTU Device
Connecting Multiple Modbus/RTU Devices

ioLogik R2140 Initial Setup
2-4
Software Installation
ioAdmin is a Windows utility that can connect to the ioLogik R2140 for configuration and management. The
ioLogik R2140 may also be configured through the optional LCM.
1. Installing ioAdmin: Download the ioAdmin utility from Moxa’s website, double click the installation file,
and then follow the installation wizard’s instructions to complete the installation. You can also download and
install the MXIO DLL library or ioEventLog separately.
2. Open ioAdmin: After installation is finished, run ioAdmin from Start

Program Files

MOXA

IO
Server

Utility

ioAdmin.
3. Search for the server: On the menu bar, select System Auto Scan Remote I/O Server. In the dialog
window, select RS-232/485 I/O server and click Start Search.
If ioAdmin is unable to find the ioLogik R2140, there may be a problem with your COM port settings. Click
Port Settings to view or modify the settings.
4. Monitor I/O status: Once the unit is found by ioAdmin, you may view the status of all attached I/O
devices on ioAdmin’s main screen.
You may now use ioAdmin to setup or configure the unit.

3
3. Using ioAdmin
This chapter goes over the functions available in ioAdmin, the ioLogik R2140’s main configuration and
management utility.
The following topics are covered in this chapter:

Introduction to ioAdmin

Features of ioAdmin
Searching for the Unit

ioAdmin Main Screen
Main Screen Overview
Wiring Guide

Menu Items
File
System
Sort
Help
Quick Links

Main Window
I/O Configuration Tab (General)
Server Info Tab
Server Settings Tab (General)

ioAdmin Administrator Functions
I/O Configuration Tab (Administrator)
Server Settings Tab (Administrator)
Firmware Update Tab
Watchdog Tab
Server Context Menu

ioLogik R2140 Using ioAdmin
3-2
Introduction to ioAdmin
The ioLogik I/O server may be managed and configured over the Ethernet by ioAdmin, a Windows utility
provided with your ioLogik R2140. ioAdmin’s graphical user interface gives you easy access to all status
information and settings.
ioAdmin consists of following software:
•ioAdmin
•ioLogik 2000 Wiring Guide
•ioLogik 4000 Wiring Guide
Features of ioAdmin
Remote Management
Over the
RS-485 network, ioAdmi
n allows users
to
•
find and configure multiple ioLogik servers
•
monitor and configure attached I/O devices
•
test I/O devices
•
reset the server
On
-line Wiring Guide
An on
-line wiring guide can be opened from
within ioAdmin for your convenience. The easily
accessible wiring guide can save administrators
much time while planning or troubleshooting.

ioLogik R2140 Using ioAdmin
3-3
Configuration File
ioAdmin allows the entire configuration of the
ioLogik
R2140 to be saved as a file. The file is
viewable as text and can serve three purposes:
•
as a record or backup of configuration
•
as a template for the configuration of other
servers
•
as a quick reference guide for you to
configure Modbus drivers in a SCADA system
The file includes the following information:
•
file name, date, and time
•
model information
•
Modbus addresses
Server Management List
ioAdmin can import and export a list of ioLogik
servers that are being managed. This file can
make it
easier to manage all devices on the
network, and includes the following
information:
•
server name
•
module type
•
IP address
•
unit ID
Searching for the Unit
After opening ioAdmin, you will need to find your unit over the RS-485 connection. From the pull-down menu,
choose System - Auto Scan Remote I/O Server.
Select RS-232/485 I/O server and click Port Settings to set/verify the serial port settings.

ioLogik R2140 Using ioAdmin
3-4
When you click Start Search, ioAdmin will begin searching up to 99 ports for your ioLogik unit. The timeout
interval is for RS-485 communication and defaults to 2000 ms. As soon as your ioLogik R2140 appears as shown
below, you may click Stop. Otherwise, ioAdmin will continue to search all 99 ports.
ATTENTION
If ioAdmin is unable to find your ioLogik R2140, make sure that the baudrates match. Please refer to Chapter
2 for setting or viewing the baudrate.
ATTENTION
Even if ioAdmin is unable to find your ioLogik R2140, you may stil
l access the On-
line Wiring Guide. Please refer
to the On
-line Wiring Guide section for details.
Once the ioLogik R2140 has been found by ioAdmin, you may monitor I/O status from the first tab of ioAdmin.
You can also configure each AI and AO channel from this tab after first logging in under the Management tab.

ioLogik R2140 Using ioAdmin
3-5
ioAdmin Main Screen
Main Screen Overview
This is ioAdmin’s main screen. The main window defaults to the I/O Configuration tab, which displays a graphic
of the ioLogik R2140 and the status of every I/O channel below it. The other tabs in the main window take you
to server and network settings, and further functions are available when you log on as an administrator. Note
that configuration options are not available until you log on as an administrator.
Title
1. Menu bar
2. Quick link
3. Navigation panel
4. Main window
5. Sync. rate status
6. Status bar
3
1
2
4
6
5
7