Moxa Technologies ToughNet TN-G4500 Series User manual

P/N: 1802045160023
*1802045160023*
TN-G4500 Series
Quick Installation Guide
Moxa ToughNet Switch
Version 2.2, October 2021
Technical Support Contact Information
www.moxa.com/support

2021 Moxa Inc. All rights reserved.

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Overview
The ToughNet TN-G4500 Series of M12 managed Ethernet switches are
designed for railway applications, including rolling stock and wayside
installations. The switches use M12 and other circular connectors to
ensure tight, robust connections, and guarantee reliable operation in
industrial environments where vibration and shock are commonplace.
These PoE switches are classified as power source equipment (PSE);
they provide up to 30 watts of power per port, and can be used to
power IEEE 802.3at/af compliant powered devices (PDs), such as IP
cameras, wireless access points, and IP phones.
The TN-G4500 Series has push-pull M12 connectors that are tailor-
made for push-pull cables in order to facilitate quick installation, and
also allow M12 rotary cables to be utilized. The 24 to 110 VDC wide
power input range and isolated dual power inputs not only allow the
same type of power source at different sites around the globe, but also
increase the reliability of communications systems. Furthermore, the -
40 to 70°C operating temperature capability make the switches suitable
for deployment in harsh environments. The TN-G4500 Series of
Ethernet switches are compliant with the essential sections of EN
50155, covering operating temperature, power input voltage, surge,
ESD, and vibration, as well as conformal coating and power insulation,
which makes the switches suitable for a variety of industrial
applications.
Package Checklist
Your ToughNet TN-G4500 switch is shipped with the following items. If
any of these items are missing or damaged, please contact your
customer service representative for assistance.
•TN-G4500 switch
•10 protective caps for Ethernet ports, console port, and USB
storage port (already fixed on switch)
•Panel mounting kit
•Quick installation guide (printed)
•Warranty card
Features
Anti-vibration Push-pull/Circular Connectors for Robust Links
•M12 X-coded 8-pin female connectors for 1G or 10G Ethernet ports
•M12 B-coded 5-pin female connector for serial console port
•M12 A-coded 5-pin female connector for USB storage port
•M12 K-coded 5-pin male connector for power input
Isolated Power Inputs
•Supports 24 to 110 VDC (16.8 to 137.5 VDC)
High-performance Network Switching Technology
•Provides up to 30 watts per PoE port with a total power budget of
120 watts per switch
•IPv6 Ready logo awarded (IPv6 Logo Committee certified)
•DHCP Option 82 for IP address assignment with different policies
•Turbo Ring and Turbo Chain (recovery time < 50 ms @ 250
switches), and STP/RSTP/MSTP for network redundancy
•IGMP snooping and GMRP for filtering multicast traffic

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•EtherNet/IP and Modbus/TCP industrial Ethernet protocols
supported
•Port-based VLAN, IEEE 802.1Q VLAN, and GVRP to ease network
planning
•QoS (IEEE 802.1p/1Q and ToS/DiffServ) allows real-time traffic
classification and prioritization
•IEEE 802.3ad, LACP for optimum bandwidth utilization
•SNMPv1/v2c/v3 for different levels of network management
•TACACS+, SNMPv3, IEEE 802.1X, HTTPS, and SSH to enhance
network security
•RMON for efficient network monitoring and proactive capability
•Bandwidth management prevents unpredictable network status
•Lock port allows access by only authorized MAC addresses
•Port mirroring for online debugging
•Automatic warning by exception through email and relay output
•Line-swap fast recovery
•LLDP for automatic topology discovery in network management
software
•Configurable by web browser, Telnet/serial console, CLI, and
Windows utility
•Loop protection prevents network loops
Designed for Industry-specific Applications
•Complies with all EN 50155 mandatory test items*
•-40 to 70°C operating temperature range
•Panel mounting installation capability
*This product is suitable for rolling stock railway applications, as
defined by the EN 50155 standard. For a more detailed statement, click
here: www.moxa.com/doc/specs/EN_50155_Compliance.pdf
Recommended Optional Accessories
•CBL-M12XMM8PRJ45-Y-200-IP67: 2-meter M12-to-RJ45 Cat-5 UTP
Ethernet cable with IP67-rated 8-pin male X-coded crimp type M12
connector
•CBL-M12XMM8P-Y-300-IP67: 3-meter M12-to-M12 Cat-5 UTP
Ethernet cable with IP67-rated 8-pin male X-coded crimp type M12
connector
•CBL-M12XMM8P-Y-100-IP67: 1-meter M12-to-M12 Cat-5 UTP
Ethernet cable with IP67-rated 8-pin male X-coded crimp type M12
connector
•M12X-8PMM-IP67-HTG: Field-installable M12 X-coded crimp type,
slim design connector, 8-pin male, IP67-rated
•A-CAP-M12F-M-PP: Metal Cap for M12 female push-pull connector

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Panel Layouts
1. PWR1 LED: for power input 1
2. MSTR/HEAD LED: for ring master or chain head
3. FAULT LED
4. 10/100/1000BaseT(X) port (M12 X-coded 8-pin female connector)
5. 10/100/1000BaseT(X) port LED
6. 10G BaseT(X) port LED
7. 10G BaseT(X) port (M12 X-coded 8-pin female connector)
8. Screw holes for panel mounting kit
9. PWR2 LED: for power input 2
10. CPLR/TAIL LED: for ring coupler or chain tail
11. USB port
12. Grounding screw
13. Console port
14. Power input port (M12 K-coded 5-pin male connector)
15. PoE LED

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Mounting Dimensions (unit = mm)
Panel/Wall Mounting
STEP 1: Mounting the TN-G4500 to a wall requires 4 screws. Use the
ToughNet switch as a guide to mark the correct positions of the 4
screws.
STEP 2:
Use the 4 screws in the
panel mounting kit. If you would
like to use your own screws, make
sure the screw head
is between
6.0 mm and 7.0 mm
in diameter
and the shaft
is less than 4.0 mm
in
diameter, as shown at the right.
Do not screw the screws in all the way—leave a space of about 2 mm to
allow room for sliding the ToughNet switch between the wall and the
screws.

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NOTE
Before tightening the screws into the wall, make sure the screw
head and shaft size are suitable by inser
ting the screw through
one of the keyhole-shaped apertures of the ToughNet switch.
STEP 3: Once the screws are fixed in the wall, hang the ToughNet
switch on the 4 screws through the large opening of the keyhole-
shaped apertures, and then slide the switch downwards. Tighten the
four screws for added stability.
NOTE
To provide greater protection from vibration and shock, use
screws with shaft diameter between 6.0 mm and 7.0 mm, and
fix the ToughNet switch onto the wall directly through the large
opening of the keyhole-shaped apertures.
Wiring Requirements
WARNING
Turn the power off before disconnecting modules or wires. The
correct power supply voltage is listed on the product label.
Check
the voltage of your power source to make sure you are
using the
correct voltage. Do NOT use a voltage greater than
what is
specified on the product label.
These devices must be supplied by a SELV source as defined in
the Low Voltage Directive 2006/95/EC and 2004/108/EC.
ATTENTION
Safety
First!
Be sure to disconnect the power cord before installing and/or
wiring your Moxa switch.
This device has UL 62368-1 approval.
Use copper conductors only,
70°C, and tighten to 4.5 pound-
inches. For use in pollution degree 2 environments.
ATTENTION
Safety First!
Observe all electrical codes dictating the
maximum current
allowable for each wire size. If the current
goes above the
maximum ratings, the wiring could overheat,
causing serious
damage to your equipment.

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Please read and follow these guidelines:
•Use separate paths to route wiring for power and devices. If power
wiring and device wiring paths must cross, make sure the wires are
perpendicular at the intersection point.
NOTE: Do not run signal or communications wiring and power
wiring through the same wire conduit. To avoid interference, wires
with different signal characteristics should be routed separately.
•You can use the type of signal transmitted through a wire to
determine which wires should be kept separate. The rule of thumb
is that wiring that shares similar electrical characteristics can be
bundled together.
•Keep input wiring and output wiring separated.
•It is strongly advised that you label wiring for all devices in the
system when necessary.
Grounding the ToughNet Switch
Grounding and wire routing help limit the effects of noise due to
electromagnetic interference (EMI). Run the ground connection from
the grounding screw to the grounding surface prior to connecting
devices.
ATTENTION
To ground this product to earth,
use a green and yellow AWG
16 or higher grounding cable.
ATTENTION
This product is intended to be mounted to a
well-grounded
mounting surface such as a metal panel.
Connecting the Power Supplies
The ToughNet TN-G4500 Series switches support dual power inputs—
power input 1 and power input 2. The M12 K-coded 5-pin male
connector on the TN-G4500 Series switches' front panel is used for the
dual power inputs.

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Pinouts for the power input port
PIN
PWR
1
V1+
2
V1–
3
V2–
4
V2+
PE
GND
Pin
Description
Usage
1 PWR1 / DC + Connect “PWR1 Live / DC +” to the positive (+)
terminal when using a DC power source.
2 PWR1 / DC – Connect “PWR1 Neutral / DC –” to the negative
(–) terminal when using a DC power source.
3 PWR2 / DC –
Connect “PWR2 Neutral / DC –” to the negative
(–) terminal when using a DC power source.
4 PWR2 / DC +
Connect “PWR2 Live / DC +” to the positive (+)
terminal when using a DC power source.
PE Chassis Ground Connect the “Chassis Ground” to the equipment
ground bus for DC inputs.
STEP 1: Plug your power cord connector into the power input port of
the TN-G4500 switch.
STEP 2: Screw the nut on your power cord connector into the power
input connector on the switch to ensure a tight connection.
ATTENTION
Before connecting the
TN-G4500 Series to the power input,
make sure the power source voltage is stable.
ATTENTION
Do not power on
the TN-G4500 Series before connecting the
M12 power connector.
Connecting the Serial Port
The TN-G4500 Series has a M12 B-coded 5-pin female connector. Users
can use an adapter to connect a management PC and control the device
using commands through the CLI (Command-Line Interface).
Pinouts for the M12-B (5-pin) Port
PIN
CON
1
TX
2
RX
3
DSR
4
GND
5
DTR

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Connecting the USB Storage Port
The TN-G4500 Series has a M12 A-coded 5-pin female connector. Users
can either use an adapter or the ABC-02-P-USB-M12 to connect to a PC
or to import configuration files to the device.
PIN
CON
1
D-
2
5V
3
NC
4
D+
5
GND
Connecting the Data Lines
Ethernet Port Connection
The TN-G4500 Series has 12 10/100/1000BaseT(X) Ethernet ports
(M12 X-coded 8-pin female connector) and 4 10G BaseT(X) Ethernet
ports. Most users configure these ports for Auto MDI/MDI-X mode, in
which case the port’s pinouts are adjusted automatically depending on
the type of Ethernet cable used (straight-through or cross-over), and
the type of device (NIC-type or HUB/Switch-type) connected to the
port.
In what follows, we give pinouts for both MDI (NIC-type) ports and
MDI-X (HUB/Switch-type) ports. We also give cable wiring diagrams for
straight-through and cross-over Ethernet cables.
Pinouts for the M12 (8-pin) Port

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M12 (8-pin, M) to M12 (8-pin, M) Cross-Over Cable Wiring
M12 (8-pin, M) to M12 (8-pin, M) Straight-Trough Cable Wiring
M12 (8-pin, M) to RJ45 (8-pin) Cross-Over Cable Wiring

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M12 (8-pin, M) to RJ45 (8-pin) Straight-Trough Cable Wiring
LED Indicators
Several LED indicators are located on the ToughNet switch’s front
panel. The function of each LED is described in the table below.
LED
Color
State
Description
System LEDs
PWR1 AMBER
ON
Power is being supplied to power
input PWR1.
OFF
Power is not being supplied to power
input PWR1
PWR2 AMBER
ON Power is being supplied to power
input PWR2.
OFF
Power is not being supplied to power
input PWR2.
FAULT RED
ON
When the corresponding PORT alarm
is enabled, and a user-configured
event is triggered.
OFF
When the corresponding PORT alarm
is enabled and a user-configured
event is not triggered, or when the
corresponding PORT alarm is
disabled.
MSTR/
HEAD GREEN
ON
When the TN switch is either the
Master of this Turbo Ring, or the
Head of this Turbo Chain.
Blinking
When the TN switch is Ring Master of
this Turbo Ring and the Turbo Ring is
broken, or it is the
Chain Head of this
Turbo Chain and the Turbo Chain is
broken.
OFF
When the TN switch is neither the
Master of this Turbo Ring, nor the
Head of this Turbo Chain.
CPLR/
TAIL
GREEN ON
When the TN switch enables the
coupling function to form a back-up

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LED
Color
State
Description
path in this Turbo Ring, or it is the
Tail of this Turbo Chain.
Blinking
When Turbo Chain is down.
OFF
When the TN switch disables the
coupling function of Turbo Ring, or it
is not the Tail of the Turbo Chain.
FAULT +
MSTR/HEAD +
CPLR/TAIL
Rotate Blinking
Sequentially
When ABC-02 is importing or
exporting files.
Port LEDs
GE Ports
(10/100/
1000M,
for copper
ports)
AMBER
On
GE port’s 10 or 100 Mbps link is
active.
Blinking
Data is being transmitted at 10 or
100 Mbps.
OFF
GE port’s 10 or 100 Mbps link is
inactive.
GREEN
ON
GE port’s 1000 Mbps link is active.
Blinking
Data is being transmitted at 1000
Mbps.
OFF
GE port’s 1000 Mbps link is inactive.
10GE
(100/1000M/
2.5G/5G/10G,
for copper
ports)
AMBER
On
The port’s 100 or 1000 Mbps link is
active.
Blinking
Data is being transmitted at 100 or
1000 Mbps.
OFF
The port’s 100 or 1000 Mbps link is
inactive.
GREEN
ON
The port’s 2.5, 5, or 10 Gbps link is
active.
Blinking
Data is being transmitted at 2.5, 5,
or 10 Gbps.
OFF
The port’s 2.5, 5, or 10 Gbps link is
inactive.
PoE Ports AMBER
ON
Power is being supplied to a Powered
Device (PD).
OFF
Power is not being supplied to a
Powered Device (PD).