MQ Power EGC1000C User manual

1000 kW Containerized
Diesel Generator Set
Standard Features
Cummins Heavy Duty Diesel Engine
 4-cycle design, turbocharged, aftercooled, direct injection
 Polymide blade cooling fan
 Engine coolant heater
 Meets Tier 2 EPA emissions standards
Fuel System
 1000 gallon, single wall fuel tank
 Fuel priming system
 Fuel/water separators and drip pan
 Electric fuel pump
 External fuel fill
 30 micron RACOR
®
fuel/water separator with drip pan assembly
Alternator
 Brushless, 4-pole, synchronous, WYE connection
 Class H insulation system conforms to NEMA MG1-22, BS5000,
CSA-C22-2, IEC-34-1 standards for temperature rise
 Separate excitation for fast recovery from block loads and motor
starting
 Drip-proof, self-venting, amortisseur windings
 Epoxy impregnated windings with tropical insulation for increased
environmental protection and long life
Automatic Voltage Regulator
■ Circuitry senses true RMS voltage, rather than average, for superior
load regulation
1000 KW
Full Load Acceptance
 Accepts 100% of standby nameplate rating in one step, in compliance
with NFPA110 Standards
Generator Control Panel
 BASLER vibration-isolated controller
 Manual or remote engine start/stop
 RS485/Modbus communication support
 Safety shutdowns
 Externally mounted emergency stop switch
 Generator mainline circuit breaker, electronically operated, UL listed
Specially Designed Container
■ 40 ft. ISO container, sound-attenuated, foam-lined for extremely
quiet operation
■ Isolated operator control room
 Solidly mounted battery rack and cooling system
 Intregral vibration isolators
 Exterior polyurethane coating system provides long life in extreme
operating conditions
 Interior DC lights and timer switch
 Crankcase filtration system
 Critical grade silencer with heat blankets
Warranty
 Engine-generator sets are covered by an express written, one-year
limited warranty
(Shown with 40 ft. container and optional ISO trailer chassis)
Model Emissions Standby Rating Prime Rating
EGC1000C EPA Certified 60 Hertz
1000kW (1250kVA) 900kW (1125kVA)
EGC1000C Rev 3

1000 kW Containerized
Diesel Generator Set
Exhaust System
Exhaust Temperature at Rated kW (Dry Exhaust) 975
o
F (524
o
C)
Exhaust Flow at Rated kW (Standby) 7775 cfm (220 m
3
/min)
Silencer Type Critical grade
Maximum Allowable Backpressure 27 in/H
2
O (6.7 kPa)
Exhaust Outlet Diameter 10 in.
The 1000kW Sound Attenuated Generator includes
a reconnectable 4, 10 or 12 lead generator that
may be configured for any standard 60 Hz out
voltage.
Alternator Features
 All ratings tested per MIL-STD-705 as applicable
 Protection for overload and short circuit
 Designed and built within NEMA, IEEE and ANSI
standards for temperature rise
 PMG exciter for superior regulation and response
 Three-phase sensing on regulator with EMI protection
 Skewed rotor for smooth voltage wave form
 Vacuum impregnated epoxy varnish - Fungus resistant
per MIL-I-24092
 Sustain short circuit current at 300% of rated current up
to 10 seconds
 Listed to UL1446 and UL1004B Standards
Amperage
Voltage Phase Power
Factor
Amperes
Standby Prime
120/208 3 0.8 3200 3200
277/480 3 0.8 1504 1353
Engine Electrical System
Battery Charging Alternator Ground Type Negative
Volts 24 VDC
Ampere Rating 35A
Starter Motor Rated Voltage 24 VDC
Minimum Recommended Battery for
0 °C / Cold Cranking Performance 1280 CCA
EGC1000C Rev 3
Alternator Specifications
Model 741RSL4045 Marathon Magna Max
Type Rotating Field
Number of Leads 10 or 12
Generator Type Rotating Field; PMG
Voltage Regulator Solid State, Digital, Model DVR2000
Insulation NEMA MG1-1.66
Material Class H
Temperature Rise 105
o
/ 125
o
C
Bearing: Number, Type Single Sealed
Coupling Flexible Disk
Amortisseur Windings Full
Voltage Regulation 0.25%
One Step Load Acceptance
% of rating per NFPA-110 100
Peak Motor Starting HP 500
Generator Efficiency at Full Load 95%
Phase Sequence ABC (L1, L2, L3)
L-L Harmonic Max Total 5.0%
L-L Harmonic Max Single 3.0%
Voltage Dip Upon Full Load Application (1 Step) 20% for 1.6 sec.
Voltage Rise Upon Full Load Rejection (1 Step) 10% for 0.6 sec.
Engine Specifications
EPA Engine Family Name CEXL030.AAD Cummins QST30-G5
Engine Type 4-cycle, Turbocharged, Aftercooled
Cylinder Arrangement V-12
Displacement 1860 cu in (30.5 L)
Bore 5.51 in. (140 mm)
Stroke 6.50 in. (165 mm)
Compression Ratio 14.0:1
Piston Speed (60Hz) 32.4 ft/sec. @ 60 Hz
Bearing Main: Number 7
Bearing Main: Type Replaceable, precision
Cylinder Head Material Cast iron
Crankshaft Material Forged steel
Brake Mean Effective Pressure (BMEP) 352 psi (2,427 kPa)
Rated RPM (60Hz) 1800 RPM
Max. Power At Rated RPM (with fan) 1490 hp (1112 kW)
Governor: Type; Make/Model Electronic
Frequency Regulation:
No load to full load ±0.25%
Frequency Regulation:
Steady State
Isochronous under varying loads
from no load to 100% rated load
Air Cleaner Type - All Models Dry

1000 kW Containerized
Diesel Generator Set
DGC2020 Digital Genset Controller
Derating (60Hz)
The engine power available up to 4958 ft.
at temperatures up to 104
o
F and up to
4433 ft. at 122°F at standby rating, without
derating. For operation at higher altitudes
and ambient temperatures, the power
should be derated according to the
following factors:
Altitude Ambient
Temperature
Above 4958 ft.
derate at 3.4%
per 1000 ft. up to
9843 ft. Derate
an additional 9%
per 1000 ft.
above 9843 ft.
Above 122°F,
derate an
additional
15% per 18°F
Fuel System
Recommended Fuel ASTM-D975/No.1 & No.2-D
Filter Micron Size 2
Total Fuel Flow 150 gal./hr. (568 L/Hr.)
Fuel Consumption
Diesel at % of Load gal/hr L/hr
25% 19.3 7.3
50% 36.0 136
75% 52.6 199
100% 69.3 262
Lubrication System
Type Full Pressure
Oil Filters 4 Spin-on Full Flow
Oil Pressure at Rated Speed 45-56 psi (310-386 kPa)
Oil Capacity with Filters 35 gal (132 L)
■ Local and Remote Generator Control
■ Automatic and manual starting and stopping
■ Engine and Generator Protection
■ Programmable Analog Engine Senders
■ ECU Communications via SAE J1939
■ 16 Programmable Contact Inputs
■ Programmable Logic
■ Automatic Transfer Switch Control (Mains Failure)
■ Integrated RS485 Modbus Connection
■ Auto Synchronizing
■ Event recording
Monitoring
■ Engine RPM
■ Engine run time
■ Generator voltage
■ Generator current
■ Generator frequency
■ Oil pressure
■ Battery voltage
■ Fuel level measurements
■ Running Hour Meter
■ Coolant temperature
■ Generator under/over voltage alarm/shutdown
■ Generator under/over frequency alarm/shutdown
■ Over Current alarm/shutdown
■ Warm up and cooling functions
■ Maintenance timer
Digital Controller Features
EGC1000C Rev 3
Cooling System
Exhaust Manifold Type Dry
Radiator Design Standard Horizontal
Coolant Capacity - Engine Only 37 gal. (140 L)
Water Pump Design/Type Belt Driven, Centrifugal
Coolant Flow 100 gal/min (378 L/min)
Heat Rejection to Coolant (Standby) 40600 Btu/min (715 kW)
Thermostat Range 180-200°F (82-93°C)

1000 kW Containerized
Diesel Generator Set
Backfeed to a utility system can cause electrocution and/or property
damage. Do not connect to any building’s electrical system except
through an approved device. Features and specifications are subject to
change without notice.
Your MQ Power dealer is:
© COPYRIGHT 2011, MQ POWER
Rev 3 (11/29/11) EGC1000C
MQ POWER
POST OFFICE BOX 6254
CARSON, CA 90749
310-537-3700 • 800-421-1244
FAX: [phone]
E-MAIL: [email protected]
WEBSITE: www.mqpower.com
Generator Set



Genset-to-Genset Paralleling Control System


 Base Load-to-Utility Paralleling Control System


 Custom Outlet Panels



Rotary Voltage Selector Switch (High Wye/Low Wye
Voltages)



Auxiliary Oil Reservoir with Level Control (15-gallon)


 Centrifugal Oil Filter System


 Oil Pan Heater with Thermostat


 Alternator Strip Heater


 AC Battery Charger with Shore Power Receptacle


 120VAC Convenience Receptacle


 Utility Grade Protective Relay
Optional Features and Accessories
Container


 ISO Trailer Chassis (40 ft.)


 Double-wall Fuel Tank (900-gallon capacity)



Fluid Containment


 Manual Fuel Valves (For Internal or External Fuel
Supply)


 Entrance Ladder (6-Step, Aluminum Construction)


 Fueling Ladder (Aluminum Step Construction with
Hand Rail)


 Interior Lights (AC Work lights)


 Custom Paint Colors (Artic White is Standard)
SPECIAL OPTIONS AVAILABLE UPON REQUEST
Weight and Dimensions
ABCD
96 in.
(2,438 mm)
480 in.
(12,192 mm)
163 in.
(4,137 mm)
199 in
(5,054 mm)
Weight (Dry)* 38,460 lbs (17,445 kg)
Weight (Wet with trailer)* 45,200 lbs (20,500 kg)
* Weight is approximate. Wet weight does not include fuel.
40 ft. Container