MQ Power GA-9.7HEA Guide

OPERATION AND PARTS MANUAL
THIS MANUAL MUST ACCOMPANY THE EQUIPMENT AT ALL TIMES.
To find the latest revision of this
publication, visit our website at:
www.multiquip.com
MODEL GA-9.7HEA
PORTABLE GENERATOR
(HONDA GX630RVD GASOLINE ENGINE)
Revision #1 (09/18/19)

PAGE 2 — GA9.7HEA 60 HZ GENERATOR• OPERATION AND PARTS MANUAL — REV. #1 (09/18/19)
PROPOSITION 65 WARNING

GA9.7HEA 60 HZ GENERATOR • OPERATION AND PARTS MANUAL — REV. #1 (09/18/19) — PAGE 3
TABLE OF CONTENTS
GA-9.7HEA 60 Hz
Portable Generator
Proposition 65 Warning ........................................... 2
Table of Contents..................................................... 3
Nameplate/Safety Information ................................. 5
Safety Information ............................................. 6–11
Specifications (Generator)..................................... 12
Specifications (Engine).......................................... 13
Dimensions............................................................ 14
Installation ....................................................... 15–16
General Information............................................... 17
Components (Generator)................................. 18–20
Inspection/Setup.............................................. 21–24
Operation......................................................... 25–28
Preparation for Long Term Storage ....................... 29
Maintenance.................................................... 30–36
Gen. Wiring Digram (S/N 5681188 and Below) ..... 38
Gen. Wiring Digram (S/N 5681189 and Above)..... 39
Troubleshooting (Engine)................................. 40–41
Troubleshooting (Generator).................................. 42
Explanation of Code in Remarks Column.............. 44
Suggested Spare Parts ......................................... 45
Component Drawings
Nameplate and Decals Assembly.................... 46–47
Generator Pipe Frame Assembly .................... 48–49
Control Box Assy. (S/N 5681188 and Below) .. 50–51
Control Box Assy. (S/N 5681189 and Above) .. 52–53
Pipe Frame Assembly...................................... 54–55
Battery Assembly............................................. 56–57
Engine Service Parts....................................... 58–59
NOTICE
Specifications and part numbers are subject to change
without notice.

PAGE 4 — GA9.7HEA 60 HZ GENERATOR• OPERATION AND PARTS MANUAL — REV. #1 (09/18/19)
NOTES

GA9.7HEA 60 HZ GENERATOR • OPERATION AND PARTS MANUAL — REV. #1 (09/18/19) — PAGE 5
NAMEPLATE/SAFETY INFORMATION
NAMEPLATE AND SAFETY LABELS
Safety labels are attached to the generator as shown in
Figure 1. Keep these safety labels clean at all times.When
the safety labels become worn or damaged, contact your
nearest dealer or the Multiquip Parts Dept.
NOTICE
For safety label part numbers, reference the parts
section of this manual.
Figure 1. Nameplate And Safety Decals
MODEL
SERIAL NO.
240V 120V/240V120V
120
V
120
120
V
120
240
START
BUTTON
ON
OFF
ON
OFF
IDLE
CONTROL
OPERATION
SWITCH
AC VOLTMETER
GA-9.7HEA
AC CIRCUIT BREAKER
G.F.C.I Protection
for main
20A 20A
30A 20A 30A
AC CIRCUIT BREAKER
20A 30A 30A
for 120V for 120V
20A
for 240V for 120/240V
QUARTZQUARTZ
HOUR METER
MANUALRESET
P
O
W
E
R
F
A
U
L
T
MANUALRESET
P
O
W
E
R
F
A
U
L
T
GROUND ROD
FOR EARTH
GROUNDCONNECT TO
BUILDING
GROUND
IF REQUIRED
8 FT. MINIMUM
REFERENCE
NEC 250-52(C)
AC CIRCUIT
BREAKER
120/240V
30A
120V
30A 20A
20A
0N
OFF
IDLE
CONTROL
OPERATION
SWITCH
ON
OFF
FULL POWER
SWITCH
120V
120V/240V
120
V
OFF
21A
GA-6H
6000
GROUND
SCREW
GROUND
CABLE
#8 MINIMUM
DANGER
THE POSSIBILITY EXISTS OF ELECTROCUTION IF
GENERATOR/WELDER IS NOT PROPERLY GROUNDED.
ALWAYS CONNECT EARTH GROUND (GROUND
ROD) TO GENERATOR GROUND POINT.
FOR FURTHER GROUNDING
INSTRUCTIONS, READ MANUAL
D9531100104
WARNING
Operation of this equipment may create
sparks that can start fires around dry
vegetation.
A spark arrestor may be required.
The operator should contact local fire
agencies for laws or regulation relating
to fire prevention requirements. M9042000
DANGER
Using a generator indoors CAN KILL YOU IN MINUTES.
Utilser un générateur à l’ intérieur VOUS TUERA EN QUELQÙES MINUTES.
120
V
OFF
GAC-2.2H
POWERED by
Honda Engines
120V
15A
GR PRISE DE
TERRE
AC CIRCUIT BREAKER
INTERRUPTEUR DE
COURANT PRINCIPAL
NEUTRAL BONDED TO FRAME
NEUTRE MIS A LA MASSE A
LA CARCASSE DU MOTEUR
211052
120
V
OFF
GAC-2.2H
POWERED by
Honda Engines
120V
15A
GR PRISE DE
TERRE
AC CIRCUIT BREAKER
INTERRUPTEUR DE
COURANT PRINCIPAL
NEUTRAL BONDED TO FRAME
NEUTRE MIS A LA MASSE A
LA CARCASSE DU MOTEUR
211052
120
V
OFF
GAC-2.2H
POWERED by
Honda Engines
120V
15A
GR PRISE DE
TERRE
AC CIRCUIT BREAKER
INTERRUPTEUR DE
COURANT PRINCIPAL
NEUTRAL BONDED TO FRAME
NEUTRE MIS A LA MASSE A
LA CARCASSE DU MOTEUR
211052
NEVER use in enclosed or partially
enclosed areas.
Utilisation INTERDITE dans un
espace clos ou partiellement clos.
ONLY use outdoors and away from
open windows, doors, and vents.
Utilisation UNIQUEMENT à l’ extér leur
portes et trous d’ aération
Exhaust contains carbon monoxide, a poison gas you cannot see or smell.
Les gaz d’ échappement contiennent du monoxyde de carbon, un gaz toxique
invisible et inodore.
A90400001
CAUTION
HOT PARTS can burn skin.
DO NOT touch until the
lamp has sufficiently cooled.
B90400030
To avoid injury,
you MUST read
and understand
operator’s manual
before using this
machine.
Ask for training
as needed.
This machine to
be operated by
qualified
personnel only.
WARNING
Only qualified personnel should
install, use or service this
equipment.
DANGEROUS
GAS
S-4984
WARNING
Only operate machine in well ventilated
areas.
DO NOT inhale exhaust gases.
Only qualified personnel should
install, use or service this
equipment.
S-4985
DANGER
Do not touch output terminals or
internal wiring while unit is operating.
Turn off power before servicing.
Only qualified personnel should
install, use or service this
equipment.
ELECTRICAL
SHOCK
HAZARD
CAUTION
OPERATE AT
3600 RPM ONLY
(FULL THROTTLE)
DAMAGE MAY RESULT IF
OPERATED AT LOWER SPEEDS
WARNING
Before connecting this
generator to any building’s
electrical system, a licensed
electrician must install an
isolation (transfer) switch.
S e r i o u s i n j u r y o r d e a t h m a y
result without this transfer
switch.
A91110010
DANGER
Cigarettes, ames or sparks could cause battery to explode. Always
shield eyes and face from battery
. Do not charge or use booster cables
or adjust post connections without proper instruction and training.
EXPLOSIVE GASES
KEEP VENT CAPS TIGHT AND LEVEL
POISON CAUSES SEVERE BURNS
Contains sulfuric acid.A void contact with skin, eyes or clothing. In
event of accident ush with water and call a physician immediately.
KEEP OUT OF REACH OF CHILDREN

PAGE 6 — GA9.7HEA 60 HZ GENERATOR• OPERATION AND PARTS MANUAL — REV. #1 (09/18/19)
SAFETY INFORMATION
Do not operate or service the equipment before reading the
entire manual. Safety precautions should be followed at all
times when operating this equipment. Failure to read and
understand the safety messages and operating instructions
could result in injury to yourself and others.
SAFETY MESSAGES
The four safety messages shown below will inform you
about potential hazards that could injure you or others.The
safety messages specifically address the level of exposure
to the operator and are preceded by one of four words:
DANGER, WARNING, CAUTION
or NOTICE.
SAFETY SYMBOLS
DANGER
Indicates a hazardous situation which, if not avoided,
WILL result in DEATH or SERIOUS INJURY.
WARNING
Indicates a hazardous situation which, if not avoided,
COULD result in DEATH or SERIOUS INJURY.
CAUTION
Indicates a hazardous situation which, if not avoided,
COULD result in MINOR or MODERATE INJURY.
NOTICE
Addresses practices not related to personal injury.
Potential hazards associated with the operation of this
equipment will be referenced with hazard symbols which
may appear throughout this manual in conjunction with
safety messages.

GA9.7HEA 60 HZ GENERATOR • OPERATION AND PARTS MANUAL — REV. #1 (09/18/19) — PAGE 7
SAFETY INFORMATION
GENERAL SAFETY
CAUTION

NEVER operate this equipment without proper protective
clothing, shatterproof glasses, respiratory protection,
hearing protection, steel-toed boots and other protective
devices required by the job or city and state regulations.

NEVER operate this equipment when not
feeling well due to fatigue, illness or when
under medication.

NEVER operate this equipment under the influence of
drugs or alcohol.

ALWAYS check the equipment for loosened threads or
bolts before starting.

DO NOT use the equipment for any purpose other than
its intended purposes or applications.
NOTICE

This equipment should only be operated by trained and
qualified personnel 18 years of age and older.

Whenever necessary, replace nameplate, operation and
safety decals when they become difficult read.

Manufacturer does not assume responsibility for any
accident due to equipment modifications. Unauthorized
equipment modification will void all warranties.

NEVER use accessories or attachments that are not
recommended by Multiquip for this equipment. Damage
to the equipment and/or injury to user may result.

ALWAYS know the location of the nearest
fire extinguisher.

ALWAYS know the location of the nearest
first aid kit.
ALWAYS know the location of the nearest phone or keep
a phone on the job site.
Also, know the phone numbers
of the nearest ambulance, doctor and
fire department.
This information will be invaluable in the case of an
emergency.
GENERATOR SAFETY
DANGER
NEVER operate the equipment in an explosive
atmosphere or near combustible materials.An
explosion or fire could result causing severe
bodily harm or even death.
WARNING
NEVER disconnect any
emergency or safety devices.
These devices are intended for operator safety.
Disconnection of these devices can cause severe injury,
bodily harm or even death. Disconnection of any of these
devices will void all warranties.
CAUTION
NEVER
lubricate components or attempt service on a
running machine.
NOTICE
ALWAYS ensure generator is on level ground before use.
ALWAYS keep the machine in proper running condition.

Fix damage to machine and replace any broken parts
immediately.
ALWAYS
store equipment properly when it is not being
used. Equipment should be stored in a clean, dry location
out of the reach of children and unauthorized personnel

PAGE 8 — GA9.7HEA 60 HZ GENERATOR• OPERATION AND PARTS MANUAL — REV. #1 (09/18/19)
SAFETY INFORMATION
ENGINE SAFETY
DANGER

The engine fuel exhaust gases contain poisonous carbon
monoxide. This gas is colorless and odorless, and can
cause death if inhaled.

The engine of this equipment
requires an adequate free
flow of cooling air. NEVER
operate this equipment in
any enclosed or narrow area
where free flow of the air is
restricted. If the air flow is
restricted it will cause injury to people and property and
serious damage to the equipment or engine.
WARNING

NEVER operate the engine with heat shields or
guards removed.

DO NOT remove the engine oil drain plug while
the engine is hot. Hot oil will gush out of the engine
crankcase and severely scald any persons in the general
area of the generator.
CAUTION

NEVER touch the hot exhaust manifold,
muffler or cylinder. Allow these parts to cool
before servicing equipment.
NOTICE

NEVER run engine without an air filter or with a dirty air
filter. Severe engine damage may occur. Service air filter
frequently to prevent engine malfunction.

NEVER tamper with the factory settings
of the engine or engine governor. Damage
to the engine or equipment can result
if operating in speed ranges above the
maximum allowable.

State Health Safety Codes and Public Resources
Codes specify that in certain locations, spark arresters
must be used on internal combustion engines that use
hydrocarbon fuels. A spark arrester is a device designed
to prevent accidental discharge of sparks or flames
from the engine exhaust. Spark arresters are qualified
and rated by the United States Forest Service for this
purpose. In order to comply with local laws regarding
spark arresters, consult the engine distributor or the
local Health and Safety Administrator.
FUEL SAFETY
DANGER
DO NOT
add fuel to equipment if it is placed inside truck
bed with plastic liner. Possibility exists of explosion or
fire due to static electricity.
DO NOT
start the engine near spilled fuel or combustible
fluids. Diesel fuel is extremely flammable and its vapors
can cause an explosion if ignited.
ALWAYS
refuel in a well-ventilated area, away from
sparks and open flames.
ALWAYS
use extreme caution when working with
flammable liquids.
DO NOT
fill the fuel tank while the engine is running
or hot.
DO NOT
overfill tank, since spilled fuel could ignite if it
comes into contact with hot engine parts or sparks from
the ignition system.

Store fuel in appropriate containers, in well-ventilated
areas and away from sparks and flames.
IDLE
CONTROLOPERATION
SWITCH
240/120V
FULLPOWER
SWITCH
120V
ACVOLTMETER
ACCIRCUIT
BREAKER
OFF
15A
RUN
STOP
120V
240V
OIL
ALARM
GFCI
GND
PLASTIC
TRUCK-BED
LINER
HONDA
FUEL
GAC-9.7H
FUEL

GA9.7HEA 60 HZ GENERATOR • OPERATION AND PARTS MANUAL — REV. #1 (09/18/19) — PAGE 9
SAFETY INFORMATION
NEVER use fuel as a cleaning agent.

DO NOT smoke around or near the
equipment. Fire or explosion could result
from fuel vapors or if fuel is spilled on a
hot engine.
ELECTRICAL SAFETY
DANGER

Turn generator and all circuit breakers OFF before
performing maintenance on the generator or making
contact with output receptacles.

NEVER insert any objects into the
output receptacles during operation.
This is extremely dangerous. The
possibility exists of electrical shock,
electrocution or death.

Backfeed to a utility system can cause
electrocution and/or property damage.
NEVER connect the generator to a
building’s electrical system without
a transfer switch or other approved
device. All installations should be
performed by a licensed electrician in accordance with
all applicable laws and electrical codes. Failure to do so
could result in electrical shock or burn, causing serious
injury or even death.
Power Cord/Cable Safety
DANGER

NEVER let power cords or cables lay in water.

NEVER stand in water while AC power from the
generator is being transferred to a load.

NEVER use damaged or worn cables or cords when
connecting equipment to generator. Inspect for cuts in
the insulation.

NEVER grab or touch a live power
cord or cable with wet hands. The
possibility exists of electrical shock,
electrocution or death.
Make sure power cables are securely connected to the
generator’s output receptacles. Incorrect connections
may cause electrical shock and damage to the
generator.
NOTICE
ALWAYS
make certain that proper power or extension
cord has been selected for the job. See Cable Selection
Chart in this manual.
Grounding Safety
DANGER
ALWAYS
make sure that electrical circuits are properly
grounded to a suitable earth ground (ground rod) per
the National Electrical Code (NEC) and local codes
before operating generator.
Severe injury or death by
electrocution
can result from operating an ungrounded
generator.
NEVER use gas piping as an electrical ground.
BATTERY SAFETY (ELECTRIC START ONLY)
DANGER
DO NOT
drop the battery. There is a possibility that the
battery will explode.
DO NOT expose the battery to open flames,
sparks, cigarettes, etc.The battery contains
combustible gases and liquids. If these
gases and liquids come into contact with a
flame or spark, an explosion could occur.
DO NOT
charge battery if frozen. Battery can explode.
When frozen, warm the battery to at least 61°F (16°C).
WARNING
ALWAYS wear safety glasses when
handling the battery to avoid eye irritation.
The battery contains acids that can cause
injury to the eyes and skin.
Use well-insulated gloves when picking up the battery.
ALWAYS
keep the battery charged. If the battery is not
charged, combustible gas will build up.
ALWAYS
recharge the battery in a well-ventilated
environment to avoid the risk of a dangerous concentration
of combustible gasses.

PAGE 10 — GA9.7HEA 60 HZ GENERATOR• OPERATION AND PARTS MANUAL — REV. #1 (09/18/19)
SAFETY INFORMATION
If the battery liquid (dilute sulfuric acid) comes into
contact with clothing or skin, rinse skin or clothing
immediately with plenty of water.

If the battery liquid (dilute sulfuric acid) comes into
contact with eyes, rinse eyes immediately with plenty
of water and contact the nearest doctor or hospital to
seek medical attention.
CAUTION

ALWAYS disconnect the NEGATIVE battery terminal
before performing service on the generator.

ALWAYS keep battery cables in good working condition.
Repair or replace all worn cables.
TRANSPORTING SAFETY
CAUTION

NEVER allow any person or animal to stand underneath
the equipment while lifting.
NOTICE

Before lifting, make sure that the equipment parts (lifting
bail if equipped) are not damaged and screws are not
loose or missing.

Always make sure crane or lifitng device has been
properly secured to the lifting bail (hook) of the
equipment.

ALWAYS shutdown engine before transporting.

NEVER lift the equipment while the engine is running.

Tighten fuel tank cap securely and close fuel cock to
prevent fuel from spilling.

Use adequate lifting cable (wire or rope) of sufficient
strength.

Use one point suspension hook and lift straight
upwards.

DO NOT lift machine to unnecessary heights.

ALWAYS tie down equipment during transport by
securing the equipment with rope.
ENVIRONMENTAL SAFETY/DECOMMISSIONING
NOTICE
Decommissioning is a controlled process used to safely
retire a piece of equipment that is no longer serviceable.
If the equipment poses an unacceptable and unrepairable
safety risk due to wear or damage or is no longer cost
effective to maintain (beyond life-cycle reliability) and is to
be decommissioned (demolition and dismantlement),be
sure to follow rules below.
DO NOT
pour waste or oil directly onto the ground, down
a drain or into any water source.
Contact your country's Department of
Public Works or recycling agency in your
area and arrange for proper disposal of
any electrical components, waste or oil
associated with this equipment.

When the life cycle of this equipment is over, remove
battery (if equipped) and bring to appropriate facility for
lead reclamation. Use safety precautions when handling
batteries that contain sulfuric acid.

When the life cycle of this equipment is over, it is
recommended that the unit frame and all other metal
parts be sent to a recycling center.
Metal recycling involves the collection of metal from
discarded products and its transformation into raw
materials to use in manufacturing a new product.
Recyclers and manufacturers alike promote the process
of recycling metal. Using a metal recycling center
promotes energy cost savings.