MSA BLTS-1006 User manual

Limited Liability Company
«NPK MORSVYAZAVTOMATICA»
[email protected]
www.unicont.com
26E, Kibalchicha str., 192174,
St. Petersburg, Russia
Phone.: [phone]
Fax: [phone]
Batteryless telephone system
with public address mode
BLTS-1006
Operating manual

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Batteryless telephone system with public address mode BLTS-1006
Table of contents
Introduction............................................................................................................... 4
TERMS AND ABBREVIATIONS........................................................................... 5
1description and operation of the system.............................................................. 6
1.1Description........................................................................................................... 6
1.2Technical specifications ...................................................................................... 7
1.3System composition............................................................................................. 8
1.4Structure and operation...................................................................................... 12
1.5Connection of the SC......................................................................................... 14
1.6Marking and sealing .......................................................................................... 15
1.7Packaging........................................................................................................... 15
2Description and operation of the system components....................................... 16
2.1Description of the SC ........................................................................................ 16
2.2Operation of the SC........................................................................................... 21
3Intended use....................................................................................................... 29
3.1Operational limitations...................................................................................... 29
3.2Usage preparations ............................................................................................ 29
3.3Use of the System.............................................................................................. 30
4Technical service of the system......................................................................... 32
4.1General description............................................................................................ 32
4.2Safety features ................................................................................................... 32
4.3Maintenance routine.......................................................................................... 32
4.4Instructions on SPTA kit ................................................................................... 34
4.5Preservation ....................................................................................................... 34
5Current repair..................................................................................................... 35
5.1General description............................................................................................ 35
5.2Safety features ................................................................................................... 35
6current repair of SC ........................................................................................... 36
6.1Сommutator telephones and telephones............................................................ 36
6.2Power supply units............................................................................................. 37
6.3Relay unit........................................................................................................... 38

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7Transportation and storage................................................................................ 39
8Disposal ............................................................................................................. 40
Appendix A SPTA kit list ....................................................................................... 41
Appendix B Description of the SC.......................................................................... 42
Appendix C Set of operation and maintenance documents .................................... 64
Appendix D Settings of SC..................................................................................... 65
Appendix E Connection of the SC.......................................................................... 68
Appendix F The scope of delivery.......................................................................... 72

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Batteryless telephone system with public address mode BLTS-1006
INTRODUCTION
This Operating manual describes equipment of Battery less telephone system
BLTS-1006 (modernized) (hereinafter referred to as the System).
This operating manual (hereinafter –OM) describes composition, structure, spec-
ifications, System components (hereinafter –SC) and instructions to ensure correct and
safe operation of the System (intended use, technical service, current repair, storage and
transportation), as well as information on System components disposal.
Only those who have read and understood this document and those who have had
special training shall be permitted to operate the System according to the applicable reg-
ulations. In addition to the instructions given in this document, the safety regulations and
rules applicable in the field shall be observed.
This OM covers any System configurations.
The System may be scaled for any object due to different models of communica-
tion devices and scheme of user network design.

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TERMS AND ABBREVIATIONS
ACB
Automatic circuit breaker
AP
Amplifier and pre-amplifier of voice signals of external communication de-
vices
BT
Battery less telephone
BTC
Battery less telephone communication
CB
Call button
CL
Check list
CUESU
Control unit for external signaling units
EG
Electric generator
ES
Energy storage
LCD
Liquid crystal display
LIO
LED «Inductor on»
MTH
Microtelephone headset
OD
Operational documentation
OM
Operating manual
PA
Public address
PSU
Power supply unit
RMRS
Russian Maritime Register of Shipping
RRR
Russian River Register
SC
Signal converter
SPTA
Spare parts, tools and accessories
SUIC
Signaling unit of incoming call
ТS
Technical service
USU
User selection unit
VC1
Voltage converter №1
VC2
Voltage converter №2

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Batteryless telephone system with public address mode BLTS-1006
1DESCRIPTION AND OPERATION OF THE SYSTEM
1.1Description
1.1.1 The System is designed to provide telephone communication both in routine
operation (if power is available or unavailable) and emergencies caused by failure (or de-
energization) of shipborne communication systems.
1.1.2 The SC may be installed in indoor spaces and on open deck.
1.1.3. The SC maintain operation under the following conditions:
a) operating temperature range:
–minus 15 °С…plus 55 °С –for the SC installed indoors;
–minus 40 °С…plus 55 °С –for the SC installed on open deck;
b) increased air humidity 100 % at temperature plus 50 °C;
c) inusoidal vibration within frequency range 1…200 Hz at the following oscilla-
tion amplitudes:
–amplitude ±1 mm –for frequency range 2.0…13.2 Hz;
–acceleration 0.7g (7 m/sec2) –for frequency range 13.2…100.0 Hz;
d) mechanical impacts (multiple), length 10…15 ms and max. acceleration
70 m/sec2(7g);
e) roll and pitch with amplitude ±45° and period 7…9 sec;
f) tilting angle 45° during 5 minutes;
g) electromagnetic and magnetic interference;
h) ingress of water, atmospheric precipitation (for the SC of splash proof type).
1.1.3 The SC maintain operation under the effect of:
a) limiting temperature minus 60 °С…plus 70 °С;
b) salt (sea) fog.
1.1.4 The System is designed considering the following documents:
‒Rules of Russian Maritime Register of Shipping;
‒Rules of Russian River Register;
‒Technical regulations on security of the marine transport;
‒Technical regulations on security of the inland water transport.

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1.2 Technical specifications
The System ensures:
a) application of BTC user network using several two- or three-wire channels and
PSU (or without PSU);
b) user may initiate and accept a call, hold communication session in BTC user
network with / without connection to power mains;
c) operation from an inductor (manual generator) or external PSUin the following
modes:
–pair communication –between two users;
–general list (all) or selective conference call –between all or selected us-
ers (max. 25 users);
d) communication session (for pair communication) with min. length
10 minutes –after one rotation cycle of generator (max. speed 3 rot/sec during
3…5 sec) or more, if an inductor handle was rotated for the second time;
e) possibility to hold communication:
–in individual means of respiratory protection (using external communication
devices with throat microphones);
–in environment with increased level of noise (max. 130 dB) –using individual
means of hearing protection (headset or intercom helmet);
f) telephone communication up to 20 m due to extended cord of communication
device (headset or intercom helmet);
g) telephones and commutator telephones provide for intermittent sound and light
signaling of outgoing call. Сommutator telephones additionally provide for light signal-
ing of selected user line;
h) telephones and сommutator telephones provide for flashing sound and light
signaling of incoming call. Сommutator telephones additionally provide for light indica-
tion of calling user;
i) external call signaling units may be connected to telephones and сommutator
telephones (except сommutator telephone PH2-5C-PO); they may repeat incoming call
signaling (if power supply is available) and reset current alarm as well;
j) electric generator status (inductor) and power supply is controlled by constant
LED glowing.

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The System may operate from the power mains and in autonomous mode (without
connection to the power mains).
Energy produced by generator rotation is stored by high capacity condensers in-
tegrated in telephones and сommutator telephones.
The System may be connected to power mains 24 (18…36) V DC (if required).
The System is connected to AC power mains via the System PSUs –PS-103,
PS-103-20.
Signaling units are powered from external DC network 24 V or AC network,
50 (60) Hz, voltage 220 V.
In case of power failure, the System automatically switches to inductor power,
not interrupting current connection.
The System includes metal cabinet for installation on open deck, protecting equip-
ment against water.
1.3System composition
1.3.1 Structure of BTC system is shown in Figure 1.

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Figure 1 –BTC user network

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Batteryless telephone system with public address mode BLTS-1006
1.3.2 The System includes:
a) commutator telephones:
‒stationary, wall or panel mounted for 5, 15, 20 and 25 lines of pair communica-
tion;
‒portable for 5 lines of pair communication;
b) telephones, panel and wall mounted types;
c) flashing lamps and light, sound, and light-sound signaling units, and relay unit
RBWSB type;
d) external communication devices –headsets or intercom helmets;
e) power supply units –PS-103 with power 190 W and PS-103-20 with
power 400 W;
f) cords CE type and sockets PB-HS, S-BLT types;
g) cabinet for mounting on open deck BLTS-BO type to protect the SC against
marine atmosphere.
For the list of SC, see Table 1.
Table 1 –The list of System components
SC name
Code
Installation conditions
Telephones
PH2-1W
For outside open spaces, special spaces, bridge, central control sta-
tions and accommodation areas.
IP56
PH2-1P
Сommutator
telephone
PH2-5C-W
For outside open spaces, special spaces, bridge, central control sta-
tions and accommodation areas.
IP56
PH2-10C-W
PH2-15C-W
PH2-20C-W
PH2-25C-W
PH2-5C-P
For outside open spaces, special spaces, bridge, central control sta-
tions and accommodation areas.
IP56
PH2-10C-P
PH2-15C-P
PH2-20C-P
PH2-25C-P
Portable
сommutator
telephone
PH2-5C-PO
For outside open spaces, special spaces, bridge, central control sta-
tions and accommodation areas.
IP56
Relay unit
RBWSB-24
For outside open spaces, special spaces, bridge, central control sta-
tions and accommodation areas.
IP56
RBWSB-220

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SC name
Code
Installation conditions
PSU
PS-103
For special spaces, bridge, central control stations and accommoda-
tion areas.
IP22
PS-103-20
Intercom helmet
TH-4M-S
For outside open spaces, special spaces, bridge, central control sta-
tions and accommodation areas.
IP56
TH-4M-W
TH-4M-S-C
TH-4M-W-C
TH-4M-S-AC
TH-4M-W-AC
TH-4L-S
TH-4L-W
TH-4L-S-C
TH-4L-W-C
TH-4L-S-AC
TH-4L-W-AC
Headset
HS-3
For outside open spaces, special spaces, bridge, central control sta-
tions and accommodation areas.
IP56
HS-3P
HS-5
HS-5С
HS-5AC
Socket
PB-HS
For outside open spaces, special spaces, bridge, central control sta-
tions and accommodation areas.
IP56
S-BLT
Sound-light
signaling unit
AL-24-R
For outside open spaces, special spaces, bridge, central control sta-
tions and accommodation areas.
IP56
AL-24-О
AL-24-W
AL-24-G
AL-24-B
AL-220-R
For outside open spaces, special spaces, bridge, central control sta-
tions and accommodation areas. IP56
AL-220-О
AL-220-W
AL-220-G
AL-220-B
Sound signaling
unit
A-220
For outside open spaces, special spaces, bridge, central control sta-
tions and accommodation areas.
IP56
A-24
Light signaling
unit
L-24-R
For outside open spaces, special spaces, bridge, central control sta-
tions and accommodation areas.
IP56
L-24-О
L-24-W
L-24-G

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Batteryless telephone system with public address mode BLTS-1006
SC name
Code
Installation conditions
L-24-B
L-220-R
For outside open spaces, special spaces, bridge, central control sta-
tions and accommodation areas.
IP56
L-220-О
L-220-W
L-220-G
L-220-B
Flashing light
RL-24-О
For outside open spaces, special spaces, bridge, central control sta-
tions and accommodation areas.
IP56
RL-24-B
RL-24-R
RL-24-G
RL-220-О
For outside open spaces, special spaces, bridge, central control sta-
tions and accommodation areas.
IP56
RL-220-B
RL-220-R
RL-220-G
Cabinet
BTS2-BO
For outside open spaces, special spaces, bridge, central control sta-
tions and accommodation areas.
IP56
Cord
CE-1.5
For outside open spaces, special spaces, bridge, central control sta-
tions and accommodation areas.
IP56
CE-3
CE-5
CE-7
CE-10
CE-1.5BE
For outside open spaces, special spaces, bridge, central control sta-
tions and accommodation areas.
IP56
CE-3BE
CE-5BE
CE-7BE
CE-10BE
CE-1.5AC
For outside open spaces, special spaces, bridge, central control sta-
tions and accommodation areas.
IP56
CE-3AC
CE-5AC
CE-7AC
CE-10AC
1.4Structure and operation
1.4.1 Structure and composition of the SC allows for application of shipborne and
manual BTC systems with various structure, functionality and user capacities.
The System ensures the following networking types:
a) pair communication (one line), see Figure 2;

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Figure 2 –Pair communication
b) communication between the main station and user group (several lines) using
сommutator telephones and telephones for pair communication and general list (all), see
Figure 3;
Figure 3 –Network based on сommutator telephones and telephones
c) combined user network (using any combination of сommutator telephones and
telephones) for communication (pair and general list (all)) of the main station within its
group and users of other groups, see Figure 4.

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Batteryless telephone system with public address mode BLTS-1006
Figure 4 –Combined user network
Connection of the SC is carried out directly at Customer facilities.
1.4.2 The System operates in two modes:
а) BTC mode –applied in case of power mains failure; the System users are pow-
ered from inductor (manual electric generator), which is integrated into telephones (сom-
mutator telephones). The System operation in this mode is not limited by time, all func-
tions (see 1.2) will be available; external signaling units (if any) may operate or be dis-
connected depending on power availability;
б) PA mode –applied in case of available power mains; the System users are
powered from external power source. Telephones and сommutator telephones in this
mode operate as regular PA devices; a call is initiated by corresponding button; telephone
communication in the user network is carried out from external PSU and do not require
manual generator.
1.5Connection of the SC
Connect SC according to the connection diagrams designed (if required) in com-
pliance with technical requirements for particular object and delivered to enterprise de-
signer (or Customer), if it was stipulated in Supply contract.
Examples of connection diagrams are represented on the Manufacturer’s website
(www.unicont.com) in section Shipborne electronics.

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1.6Marking and sealing
All SC have nameplates indicating a name of SC, identifier, serial number,
weight, nominal values of main parameters and Manufacturer’s name.
Сommutator telephones are delivered with names of user line switches; the names
are produced using laser printer and photograph paper, inserted into transparent film
pockets under a single toggle switch or group of toggle switches (depending on the
model), using bold face «Arial», size 14. All centres of legends are shifted for 2.5 mm to
the right for convenient use (reading).
Note –single-channel telephones do not have user line switches, but they have a
name of user line.
Electric installation organization has a right to open the SC for installation at Cus-
tomer facilities for further lead and assignment of cables.
Delivered SC are not sealed by the Manufacturer.
1.7Packaging
The SC are delivered, transported and stored in packaging and inner packaging.
Transport packaging is also used as a returnable packaging for transportation of
the SC to the repair location and back.

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Batteryless telephone system with public address mode BLTS-1006
2DESCRIPTION AND OPERATION OF THE SYSTEM COMPONENTS
2.1Description of the SC
2.1.1 Сommutator telephones
The System includes three types of сommutator telephones:
‒wall mounted PH2-хC-W (where х–5, 10, 15, 20 or 25);
‒panel mounted PH2-хC-P (where х–5, 10, 15, 20 or 25);
‒portable PH2-5C-PO.
Portable сommutator telephone PH2-5C-PO type ensures connection (via socket
S-BLT) to user network and pair or group communication (max. 5) with System users in
pair or general list (all) modes.
Other types provide for user networks with capacity 5, 10, 15, 20, 25 lines for pair
and group communication with users of their own network in pair and general list (all)
modes.
Use toggle-switches to select users of the assigned lines.
All сommutator telephones are equipped with a telephone receiver (corded) to pro-
vide for two-way communication with other users.
External communication devices (headsets and intercom helmets) may be con-
nected to all сommutator telephones directly or using socket PB-HS type. Connections of
external communication devices are shown in Figure 5.
Figure 5 –Connections of external communication devices to telephones (сommutator
telephones)
All сommutator telephones, except portable PH2-5C-PO, ensure control (accord-
ing to scheme –electric circuit switch) over external signaling units and repeat (if neces-
sary) incoming call with light and (or) sound signaling.
Connections of external signaling units are shown in Figure 6.

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Figure 6 –Connections of external signaling units
to telephones (сommutator telephones)
All сommutator telephones have LED light indicator of power status when power
is supplied from the power source.
All сommutator telephones have controls backlight which switches on automati-
cally once the power is supplied from external source.
Use сommutator telephones on open deck only mounted in cabinet BLTS2-BO.
2.1.2 Telephone units
Telephones PH2-1 type provide for pair communication (in combination сommu-
tator telephone-telephone or telephone-telephone) in BTC network (two-wire line or three-
wire line).
The System includes two types of telephones:
‒wall mounted PH2-1-W;
‒panel mounted PH2-1-P.
All telephones are equipped with telephone receiver for two-way communication
with other users.
External communication devices (headsets and intercom helmets) may be con-
nected to all telephones directlyor using socket PB-HS type. Connections of external com-
munication devices are shown in Figure 5.

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Batteryless telephone system with public address mode BLTS-1006
All telephones ensure control (according to scheme –electric circuit switch) over
external signaling units and repeat (if necessary) incoming call with light and (or) sound
signaling. Connections of signaling units are shown in Figure 6.
Signaling units (to repeat incoming call signaling) shall be powered from the power
mains.
All telephones have LED light indicator of power status when power is supplied
from the power source.
All telephones have controls backlight which switches on automatically once the
power is supplied from external source.
Use telephones on open deck only mounted in cabinet BLTS2-BO.
2.1.3 External communication devices
Communication devices ensure freedom to move around workplace, as well hear-
ing protection against increased noise (decreasing level of acoustic disturbance due to
people’s work and surrounding mechanisms). The System includes helmets with throat
microphones allowing for communication in means of respiratory protection.
The System includes the following external communication devices:
–headsets;
–microphone-telephone intercom helmets, summer and winter types;
–throat microphone-telephone intercom helmets, summer and winter types.
Headsets are based on steel headband and may be adjusted individually for con-
venient use. Headsets are equipped with noise-protected microphone for operation in
noisy environment.
Intercom helmets are used in conditions of increased noise to protect user’s hear-
ing organ. They are equipped with microphones having low noise sensitivity or throat
microphones.
The System’s intercom helmets are produced in three sizes: I, II or III. Specify a
required size at order.
Headsets and intercom helmets ensure two-way communication when connected
to сommutator telephones and telephones.
Headsets and intercom helmets are equipped with switching device PTT type that
connects / disconnects the device and сommutator telephone (telephone).

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Cables of headsets and intercom helmets with character «Р» in code (identifier)
are equipped with waterproof connector for telephones (сommutator telephones) or
socket PB-HS type.
Headset or intercom helmet may be connected directly (using corresponding con-
nectors or terminal block), or using external junction boxes and sockets PB-HS type, see
Figure 5. The cord CE type may be extended up to 20 m.
2.1.4 External signaling units
Signaling units ensure light, sound or sound-light signaling of incoming call on
telephone (сommutator telephone).
The System includes the following signaling units:
a) sound signaling unit type Аwith sound high tone signaling;
b) light signaling unit type L and RL with light impulse and flashing signaling;
c) sound and light signaling unit AL type with light impulse and sound high tone
signaling;
d) relay unit type RBWSB that switches voltage to signaling units power circuits
by control signals from telephone (сommutator telephone). It ensures call signaling in the
following modes (configure at installation):
–synchronous –call signaling lasts as long as incoming call;
–with delay –call signaling will last 10 seconds after the call is finished;
–continuous –call signaling lasts unless «Reset call» button is pressed on tele-
phone, сommutator telephone or relay unit.
Relay unit is equipped with «Reset call» button to switch off (manually) the sig-
naling in delay or continuous modes.
Signaling units installed on telephone stations shall be powered from power mains
with rated voltage 24 V DC or 220 V AC, frequency 50 (60) Hz.
Signaling units А-24, AL-24, L-24, RL-24 types operate with power mains 24 V
and may be connected to telephones (сommutator telephones) directly and using relay unit.
Signaling units А-220, AL-220, L-220, RL-220 types operate with power mains
220 V and shall be connected to telephones (сommutator telephones) only using relay unit.

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Batteryless telephone system with public address mode BLTS-1006
2.1.5 Sockets
Sockets PB-HS type ensure connection of communication devices to telephone
(сommutator telephone). Socket has a waterproof connector and protective cover for con-
nector.
The System also includes PB-HS type socket to connect an audio recorder to tele-
phone (сommutator telephone).
Sockets S-BLT-24 type connects portable telephone PH2-5C-PO to user network;
it is equipped with cover to protect a connector against water ingress while carrying dis-
connected portable telephone.
2.1.6 Power supply units
Power supply units PS-103 and PS-103-20 ensure power supply of the SC from
AC power mains with 50 (60) Hz and rated voltage 110 V or 220 V. PSUs ensure auto-
matic load switching to standby power in case of main power failure.
2.1.7 Metal cabinet
Metal cabinet protects the SC installed on open deck against atmospheric precipi-
tation, water, wind, low temperature and accidental mechanical damage; it may also house
peripheral equipment and SC when they are not used.
The System includes BLTS2-BO cabinet to house any telephone or сommutator
telephone.
Cabinet door has max. opening angle 105° and may be fixed in open position. It
also has a door stopper.
2.1.8 Cords
Cords extend cables of external communication devices.
Cords CE types are equipped with two waterproof connectors; Cords CE types with
«AC»characters in code (identifier) have waterproof connector on one side, and angle
connector –on other side; Cords CE types with «BE» characters in code (identifier) have
waterproof connector on one side, and bare crimped ends –on other side.
The System includes cords 1.5; 3.0; 5.0; 7.0 and 10.0 meters.