HYDROCAL 1005 Manual for Installation and Operation Page 1/111
Summary
1. General.......................................................................................................................................4
2. Mounting of HYDROCAL1005 unit............................................................................................5
2.1 Locations for installation of HYDROCAL1005.......................................................................5
2.2 Security precautions for installation......................................................................................6
2.3 Preparation for installation....................................................................................................8
2.3.1 Power supply for the unit...............................................................................................8
2.3.2 Requested tools: ...........................................................................................................8
2.4 Installation of the HYDROCAL1005 unit...............................................................................8
2.5 Electrical Installation of HYDROCAL1005 unit....................................................................11
2.6 Completion of Installation ...................................................................................................12
3. Hardware components of HYDROCAL 1005..........................................................................14
3.1 Front view of HYDROCAL1005 ..........................................................................................14
3.2 Rear side of HYDROCAL1005 unit.....................................................................................15
3.3 Connections on the measuring and controller card.............................................................17
3.4 Measurement and extraction Components .........................................................................22
4. Software on HYDROCAL unit .................................................................................................24
4.1 General information............................................................................................................24
4.2 Description of Gas measurement Process .........................................................................24
4.3. Operation Cycles................................................................................................................25
4.3.1. Zero measurement......................................................................................................25
4.3.1.1 Safety function and error observation for Zero measurement cycle......................25
4.3.2 Depression..................................................................................................................26
4.3.2.1. Safety function and error observation for depression cycle ..................................26
4.3.3. Leak detection.............................................................................................................27
4.3.3.1. Safety function and error observation for leak detection cycle..............................27
4.3.4. Filling to level 1............................................................................................................28
4.3.4.1. Safety function and error observation for filling to level 1 cycle.............................28
4.3.5. Degassing ...................................................................................................................29
4.3.5.1. Safety function and error observation for degassing cycle....................................29
4.3.6. Filling to level 2............................................................................................................30
4.3.6.1. Safety function and error observation for filling to level 2 cycle.............................30
4.3.7. Measurement ..............................................................................................................31
4.3.7.1. Safety function and error observation for measurement cycle..............................31
4.3.8. Flushing.......................................................................................................................32
4.3.8.1. Safety function and error observation for flushing cycle .......................................32
4.3.9. Draining.......................................................................................................................33
4.3.9.1. Safety function and error observation for draining cycle.......................................33
4.3.10. Wait .........................................................................................................................34
4.3.10.1. Safety function and error observation for wait cycle .............................................34
4.4 Operation of HYDROCAL1005 by its keyboard ..................................................................35
4.4.1 Contrast Set-up...........................................................................................................35
4.5 Main menu..........................................................................................................................36
4.6 Extraction Menu..................................................................................................................37
4.7 Display of stored „Gas-in-oil“measuring values...................................................................37
4.7.1 Graphic display.................................................................................................37
4.7.2 Table presentation............................................................................................38
