Multi-Mover 3XL 40TO User manual

MULTI-MOVER 3XL 40TO 1
USER MANUAL and PARTS LIST
MULTI-MOVER 3XL 40TO
Tighten all wheel bolts to 120nm after the first 2 hours of driving.
Transport
* Only use stable loading surfaces with sufficient loading capacity (see section 2.2).
* Secure the MULTI-MOVER 3XL 40TO against tilting or sliding.
* It is prohibited to;
- get under the MULTI-MOVER 3XL 40TO while lifting
- remain within the tilting range of the MULTI-MOVER 3XL 40TO during unloading

MULTI-MOVER 3XL 40TO 2
Contents
Chapter 1 INTRODUCTION / WARRANTY / DEFINITIONS /
SAFETY SYMBOLS 3
Chapter 2 TECHNICAL DESCRIPTION 4
2.1 Designation, identification and description 4
2.2 Technical information and dimensions 4
2.3 Packaging, loading / unloading, towing, recycling 5
Chapter 3 SAFETY REGULATIONS 6
Chapter 4 PREPARATION 9
4.1 Application 9
4.2 Operator 10
4.3 Responsibility operator 10
4.4 Inspection prior to putting into operation 10
Chapter 5 USE 11
5.1 General 11
5.2 Regulations for use 12
5.3 Operation 13
5.4 Batteries 15
5.5 Coupling trailer(s) 18
5.6 Remote Control (Option) 18
Chapter 6 MAINTENANCE 20
6.1 Inspection 20
6.2 Lubrication and maintenance diagram 20
6.3 Cleaning 20
6.4 Taking out of operation 21
6.5 Annual maintenance 21
Chapter 7 ENVIRONMENT 22
Chapter 8 FAILURES 23
Chapter 9 PARTS 23
Chapter 10 DECLARATION OF CONFORMITY 24
Appendix I Electrical circuit diagram
Appendix II User manual battery charger
Appendix III Part List Ex View
Multi-Mover Europe B.V.
www.multi-mover.eu
T [phone] F [phone]

MULTI-MOVER 3XL 40TO 3
T [phone]
1 INTRODUCTION / WARRANTY / DEFINITIONS / SAFETY SYMBOLS
You have made the right decision, by purchasing the Multi-Mover 3XL 40TO. You are now in the pos-
session of an excellent tool that has been constructed and produced with the greatest care. You will
profit the most from this investment, if you carefully observe the safety, user and maintenance in-
structions provided in this user manual.
The user manual should be made available to the user of the Multi-Mover 3XL 40TO and must be
present at the Multi-Mover 3XL 40TO when it is being used. The user manual must have been read by
anyone working with/at the Multi-Mover XXL 10 TO, and the instructions must be observed.
Warranty
Multi-Mover Europe BV will not assume responsibility for the goods it produced and the services it
supplied. Warranty can only be claimed if the client has made an immediate complaint and Multi-
Mover Europe BV has been given the opportunity to investigate the complaints and correct possible
faults. Multi-Mover Europe BV provides a warranty on its products in relation to materials and con-
struction defects. In case of defects as described above, Multi-Mover Europe BV shall undertake to
provide the parts manufactured by them for free, within the period of one year after delivery.
To occasions, different warranty conditions apply. Multi-Mover Europe BV will not be liable for dam-
age and indirect damage as a result of natural disasters, operational errors, lack of skilful mainte-
nance and any other use than described below.
The liability of Multi-Mover Europe BV will also terminate as soon as you or a third party performs
work, such as adaptations or extensions, to the machine, without our written permission.
The warranty conditions only apply if a defect, after investigation by the manufacturer, is recognized
as such.
At Multi-Mover Europe BV we continuously try to improve our products and service. That is why we
reserve the right to change the specifications stated in this user manual at any required moment and
without prior notice.
Definitions
In this user manual we use the following definitions;
Operator: The person who drives, controls and supervises the operation of the
Multi-Mover 3XL 40TO and is able to start and stop it, etc.
It is the company's responsibility to make sure that the operator is suffi-
ciently trained.
Dangerous areas: The area surrounding the Multi-Mover 3XL 40TO where people may get
injured.
Maintenance mechanic: The person who is completely familiar with the Multi-Mover 3XL 40TO, is
able to adjust the safety devices and to maintain the Multi-Mover 3XL
40TO.
The maintenance mechanic is familiar with the functionality’s, safety
standards and was trained to maintain the Multi-Mover 3XL 40TO. It is the
company's responsibility to make sure that maintenance staff has been

MULTI-MOVER 3XL 40TO 4
sufficiently educated and trained.
# Optional
Safety symbols
On various places on the Multi-Mover 3XL 40TO you will find standardised safety symbol
stickers as displayed to the right.
The upper part warns against a general or particular hazard.
The lower part indicates what type of hazard is being warned against and will explain what
you must do.
2 TECHNICAL DESCRIPTION
2.1 Designation, identification and description
Designation : MULTI-MOVER 3XL 40TO
Identification : type plate on the encasing
Description : vehicle on two drive wheels and a swivel wheel
: suitable as towing device, optionally provided with an upward and downward mov-
ing coupling point, for instance, in order to couple the pole of a trailer and possibly
to lift it.
: drive while walking, by using the driving switches on the steering handle
Accessories
The following parts are delivered separately with the vehicle:
The vehicle's operation manual
Battery Charger and Manual
Manuals for possible options
2.2 Technical information and dimensions Multi-Mover 3XL 40TO standard version
___________________________________________________________________________
PUSH AND PULL FORCE 40,000 KG
-Weight 3,500- 4,500 kg
-Length 191 cm
-Width 125 cm
-Height 85 / 150 cm
-Engine power 10kW 48VDA, maintenance-free
-8 x 6-volt 240 Ah battery pack, maintenance-free, AGM lead acid
-Charger 48 volts, 30A, high frequency
-Push and Pull 40,000 kg or 17,500 newton horizontal traction
-Solid-rubber tyres Continental SC20, 10-inch rims
-Ergonomic tiller head with emergency stop, belly button
-Speed reduction system in case excessive cornering speed
-Steerable Tiller head with power steering
-2 Potentiometer, of which 1 continuous setting and 2 pre-sets to 5 km/h
-Inching forwards and backwards
-Emergency stop switch on the housing

MULTI-MOVER 3XL 40TO 5
-Emergency stop on Tiller head (vertical position)
-Battery, hour and error display
-Lock with 3 keys
-Horn
-Minimum speed is 0.1 km/h
-Coupling thread at various heights for couplings
-Rockinger 40 ton semi-automatic bolt coupling #
-Work area: 6 km
-Operating time: 3-4 work days
Always supplied with 8 batteries (in the drive box), external charger and 40-ton coupling. There are
many options to choose from.
2.3 Packaging, loading / unloading, towing, recycling
Packaging
The Multi-Mover 3XL 40TO is secured with straps on support beams on a pallet or in a case , sur-
rounded by a protective cardboard box.
Removing the packaging
Remove the clamping strips at the wheels.
Avoid injury and damage as a result of incorrect placement of the lift truck's lift forks.
Loading and unloading
If the Multi-Mover 3XL 40TO has to be moved by means of a lift truck, the lift forks must be placed at
the heaviest part at the rear of the Multi-Mover 3XL 40TO, between the 2 large wheels.
Towing
Caution! Avoid serious damage to the drive, the Multi-Mover 3XL 40TO may only be moved or towed
if the Electric magnetic brake inside the engine box on the engine has been released.
Recycling of the packaging
Save the packaging for possible future transportations.
If you want to remove the packaging, you must observe the local and national regulations concerning
plastic waste processing.

MULTI-MOVER 3XL 40TO 6
3 SAFETY REGULATIONS.
Only use the Multi-Mover 3XL 40TO for the purpose for which it was designed.
The symbols displayed below have been attached to your Multi-Mover 3XL 40TO.
Get to know these symbols and make sure you know what they mean.
3.1
Caution! Hazard of serious injury.
Carefully read the user manual of the Multi-Mover 3XL 40TO, so you will know exactly how
to use the switches before you start driving it.
3.2
Caution! Hazard of injury during maintenance work.
Switch off the ignition and remove the ignition key, disconnect the charging plug and press
the emergency stop.
Consult the user manual.
You will prevent dangerous situations that might arise if the Multi-Mover 3XL 40TO starts to
move unexpectedly.
Also consider the possibility that the vehicle is switched on by a third party, a coincidence or
misunderstanding that could occur if the ignition key is still in the ignition.
3.3
Caution! Hazard of serious injury due to getting jammed or a collision.
Make sure that nobody can get jammed, also not at the trailer(s) that are being towed.
Particularly when riding along on the Multi-Mover 3XL 40TO or the trailer(s) to be towed, there will
be a risk of getting jammed or having a collision.
3.4
Caution! Hazard of serious injury on slopes due to tipping over.
The Multi-Mover 3XL 40TO was constructed for driving on flat, dry, metalled and sufficiently
supportive terrain.
The maximum slope angle that can be driven on, strongly depends on;
- the weight to be towed
- the driving style of the operator
-driving circumstances, and the strength of the terrain.
Caution! Hazard of serious injury due to unwanted movements on slopes as result of insuffi-
cient traction force and brake force of the Multi-Mover 3XL 40TO.
Never drive onto a slope at an angle or crosswise.
Only ever drive on and off a slope at a right angle.
The Multi-Mover 3XL 40TO with trailer(s) may also tip over if the bends are taken at a speed that is
too high.

MULTI-MOVER 3XL 40TO 7
3.5
As the trailers may limit the operator's view and because the
Multi-Mover 3XL 40TO and trailer(s) may swerve out, there will be a risk of collision, therefore:
Caution! Hazard of (serious) injury due to collisions.
Make sure that bystanders remain at least 10 metres outside of the driving area of the Multi-
Mover 3XL 40TO and trailer(s).
3.6
Caution! Hazard of (serious) injury due to getting jammed or as a result of falling under the Multi-
Mover 3XL 40TO or trailer(s).
Passengers may “never” drive along on the Multi-Mover 3XL 40TO or the trailers.
3.7
Caution! Hazard of serious injury.
Adapt your speed to the circumstances while driving.
Always make sure you have the Multi-Mover 3XL 40TO under control.
-Reduce speed on uneven floors/terrain and in sharp bends.
-Be particularly careful when manoeuvring and reversing.
3.8
Caution! Hazard of injury due to getting jammed when connecting and disconnecting the
trailer(s).
Keep your hands and fingers away from the coupling, hydraulic system (option) or pole eye.
3.9
Caution! Hazard of serious injury.
Before you start driving, make sure the walking/driving area is free and flat.
Avoid getting jammed between the Multi-Mover 3XL 40TO and obstacles.
Prevent tripping and getting jammed under the Multi-Mover 3XL 40TO and/or trailer.
Make sure the driving area and your shoes are free of dirt, in order to prevent accidents due to slip-
ping.
3.10
Caution! Hazard of serious injury due to overloading the Multi-Mover 3XL 40TO.
The load behind the Multi-Mover 3XL 40TO may not be more than indicated at section 2.2 tech-
nical data.
Make sure the trailer(s) has/have been loaded evenly and safely.
3.11
Caution!
Wear clothing that allows you to move freely and does not hinder your view on the Multi-Mover 3XL
40TO plus trailer(s). Observe your company's safety regulations.
3.12

MULTI-MOVER 3XL 40TO 8
Caution! Hazard of injury. In case of an unusual noise;
Stop the Multi-Mover 3XL 40TO immediately.
Check the electric system and the drive for damage.
Check the wheels and tyres for tension, damage and wear.
3.13
Caution! Avoid injury.
Regularly check whether there are any loose bolts and nuts.
Also see chapter 6 (Maintenance).
3.14
Caution! Avoid injury by checking the Multi-Mover 3XL 40TO for damage or bends on a daily basis.
Pay particular attention to the tow eye with tow pen or coupling point and locking.
3.15
Caution! Hazard of injury.
Make sure the Multi-Mover 3XL 40TO is properly and safely supported when performing cleaning or
maintenance work "under" the Multi-Mover 3XL 40TO.
3.16
Caution! Hazard while charging the battery.
Make sure there is assistance within the range of your voice and also make sure there is sufficient
soap and water nearby if you need to perform work near the battery.
Avoid short-circuit (sparks), make sure you do not make an electrical connection between the battery
poles. Make sure no metal objects can fall on the battery, as this could cause a short-circuit or a
spark and an explosion.
Remove personal objects such as rings, bracelets, necklaces and watches if you are performing work
near the battery. A short-circuit, for example, could melt a ring, resulting in serious burns.
3.17
Caution! Hazard of injury due to overheating of the electrical connection of the
battery charger.
Pay particular attention to cable diameter, earth and fuses.
3.18
Caution!
Serious injury can be received or caused if the Multi-Mover 3XL 40TO is operated by;
- persons younger than 16 years of age
- persons who do not have any training and driving experience with the Multi-Mover 3XL 40TO
- persons of whom it can be expected that they are not (sufficiently) aware of the dangers of the
Multi-Mover 3XL 40TO, temporary personnel for instance.
The MULTI-MOVER 3XL 40TO may only be operated after the operator has thoroughly studied the
user manual and after the owner of the Multi-Mover 3XL 40TO has provided a full training / instruc-
tion concerning the operation and the safety regulations.
3.19

MULTI-MOVER 3XL 40TO 9
Caution! Hazard of serious injury.
Serious injury may be received or caused if the safety instructions are not provided to other opera-
tors.
3.20
Caution! You are NOT allowed to use the public road with the Multi-Mover 3XL 40TO.
3.21
Caution!
Hazard of injury if the safety symbols are not clearly visible (any more).
Immediately replace damaged stickers.
3.22
Caution! Hazard of injury.
- maintenance and repair work may only be performed by a maintenance mechanic
who is recognized by Multi-Mover Europe BV.
- only original Multi-Mover Europe BV or CE certified parts may be used
in the Multi-Mover 3XL 40TO.
3.23
As the operator you will determine the limits for "safe driving / working" with the Multi-Mover
3XL 40TO.
Do not take any risks.
Be particularly careful in case of obstacles or uneven terrain.
4PREPARATION
4.1 Application
The Multi-Mover 3XL 40TO was developed for;
- moving trailers, trolleys, wagons, trucks or other vehicles with or without goods, machine picking,
etc.
- driving over flat, dry, metalled or un-metalled terrain (e.g. warehouse, concrete, asphalt etc.)
The Multi-Mover 3XL 40TO is not suitable for transporting trailers with people.
The Multi-Mover 3XL 40TO is not suitable for moving;
- goods containing toxic substances
- goods containing explosive substances
- goods containing hazardous substances
-combustible substances
-other liquids and hazardous substances than stated above
If you want to move the substances mentioned above we offer an ATEX Casing
The Multi-Mover 3XL 40TO does not have permission to be driven on public roads without safety op-
tions. It is not a vehicle according to the Law.

MULTI-MOVER 3XL 40TO 10
Only use the Multi-Mover 3XL 40TO for the purpose for which it was designed.
For other applications, the CE mark does not apply.
The electric components and wiring have been made splash-proof. IP54 Multi-Mover 3XL 40TO
should be covered if used in a spray plant or car-wash etc. and should also be stored in a dry location.
Although Multi-Mover has been designed for use out of doors and in poor weather conditions, it
should not be driven in to water.
Only the following "original" “Multi-Mover Europe BV” parts and accessories may be used for the
Multi-Mover 3XL 40TO. Multi-Mover Europe BV is excluded from any liability for damages or conse-
quential damages that are caused by "original" parts that have not been supplied by us.
4.2 Operator
Only persons who have had a thorough (internal) theoretical and practical training for driving the
Multi-Mover 3XL 40TO, are allowed to drive with the Multi-Mover 3XL 40TO.
The training programme should cover:
-the application possibilities and the limitations
-the control and operating components
-the safety regulations
-daily and periodical maintenance
The operator must be fully familiar with the content of this user manual.
People could receive or cause serious injury, if the Multi-Mover 3XL 40TO is operated by;
-unauthorized persons
-persons younger than 18 years of age
-persons of whom it may be expected that they are not (sufficiently) aware of the
dangers of the Multi-Mover 3XL 40TO
4.3 Responsibility of the operator
Operators must strictly observe the safety regulations, which are included in chapter 3, and the same
applies to the other rules of conduct elsewhere in this user manual.
4.4 Inspection prior to putting into operation
In addition to good maintenance, the operator of the Multi-Mover 3XL 40TO must pay attention to
the following aspects after each work period.
- check whether there is any damage on the outside of the vehicle
- check the tow eye and tow pin or coupling point for bends or damage
- check whether the batteries are sufficiently charged
- drive forward and backward and check the operation of the brake.

MULTI-MOVER 3XL 40TO 11
- check, while driving slowly, the full manoeuvrability of the Multi-Mover 3XL 40TO
- check the jam safety on the steering handle by pressing the safety switch (2, fig. 9),
the Multi-Mover 3XL 40TO should not start in that case.
If you establish a fault, or if you have any doubts concerning the operation of the Multi-Mover 3XL
40TO you must immediately report this to your supervisor or the maintenance personnel.
5USE
5.1 General
Always keep an eye on bystanders, avoid collisions.
Keep as far to the right as possible and maintain distance. (in the UK and IE left)
Never overtake another vehicle driving in the same direction at crossings, in small passages or on
other dangerous places
- Make sure you keep a good view on the path that you are driving, keep an eye on traffic and
people and observe the safety regulations.
- Caution! Hazard of serious injury due to unwanted movements on slopes as result of insuffi-
cient traction force and brake force of the Multi-Mover 3XL 40TO.
- Never drive onto a slope or another obstacle at an angle or crosswise.
- Only ever drive on and off a slope at a right angle.
- The Multi-Mover 3XL 40TO may also tip over if the bends are taken at a speed that is too
high. Maximum slope angle, with / without load 4% / 20 %
Passengers may not be taken along with the Multi-Mover 3XL 40TO and towed vehicle.
When leaving the Multi-Mover 3XL 40TO, always remove the ignition keys.
(Let someone) check whether your Multi-Mover 3XL 40TO is suitable (approved) for driving in your
environment, you could think of an environment with fire hazard or explosion hazard.
While driving, the generation of sparks may prevent switching on / off.
The traction batteries are filled with hazardous electrolyte that could cause serious burns.
However, the batteries are fully sealed and do not have to be refilled with distilled water.
In case of injury to people or damage to buildings, immediately contact your supervisor.
Never park at fire lanes, fire-extinguishers and stairwells.
5.2 Regulations for use
Observe the traffic regulations;

MULTI-MOVER 3XL 40TO 12
-in a normal traffic situation you will keep to the right
-maintain a safe distance, depending on your speed, you will maintain a safe speed
so you are able to maintain in complete control of your vehicle and trailer(s)
Make sure you keep a good overview of the area where you are driving and observe the safety regu-
lations.
At crossings and locations where there is no good view, lower your speed and give a warning signal.
Drive slowly on narrow lanes.
Avoid bends if necessary and be careful on small hills, thresholds, etc.
Reduce speed in case of sharp bends.
The Multi-Mover 3XL 40TO may only be driven at speeds that allow you to stop in time, e.g. if an ob-
stacle is standing in or entering the driving area.
Accelerating, stopping, steering, making turns should always be performed quietly, so that the stabil-
ity of the trailers to be towed is not endangered.
Your conduct while driving must be polite and safe.
Always be careful when the vehicle is driving on a limited slope or on slippery grounds.
Placement in /on a lift
Never manoeuvre the Multi-Mover 3XL 40TO in/on a lift without permission; drive it slowly, place the
vehicle correctly in the centre of this space, switch off the vehicle with the ignition key. Make sure
there are no people on the lift when the vehicle is driven onto it.
Only transport safe and stable loads.
Make sure the weight of the load to be moved lies within the capacity of the Multi-Mover 3XL 40TO.
The maximum traction force is stated on the type plate.
Prior to putting the Multi-Mover 3XL into operation, you must acquaint yourself with
its possibilities. Read the instructions in advance and check the function of the control
units with the ignition key in the OFF position. See fig. 2

MULTI-MOVER 3XL 40TO 13
5.3 Operation (see photo, fig. 1)
1 Power steering motor
2 Batterie bar
3 Fuse Box
4 Control box unit 1 motor
5 Control box unit 2 power steering
6 Steering handle (Tiller head)
7Power steering gear unit
8 Set box
9 Batteries 8x
10 Motor with reduction gear unit

MULTI-MOVER 3XL 40TO 14
Figure 2
1Coupling point (# optional) 11 Potentiometer slow/fast
2Inching forwards and backwards2.8 12 Potentiometer continuously
3Counter weight 13 Horn
4Motor controller indicator 14 Plug for charger
5Emergency Stop on Engine Case 15 Main Fuse
6Plate with serial number
7Grip
8Drive switch forwards/backwards
9Belly Button/Emergency brake
10 Lock on/off
Steering handles
The steering handle (1.6) with bar is a fixed part of the Multi-Mover 3XL 40TO, moving to the left
1
10
11
12
13
15

MULTI-MOVER 3XL 40TO 15
means driving to the left, and vice versa.
Safety switch 2.9
When pressing the safety switch (risk of getting jammed), the Multi-Mover 3XL 40TO will stop imme-
diately.
In order to start again, the drive switch must first be placed in the neutral position.
# Coupling point upward 2.16 , # coupling point downward
Optionally, the coupling point can be moved upward/downward with a Hydraulic lifting device. This
serves, for instance, to make it easier to move a tandem XXL trailer.
Signal switch (2.13)
Horn. 85dB
Drive switches (2.8), left and right from the centre
By rotating the drive switch (2.8) to the front with your thumb, the driving direction will first be
switched on and then, when rotated further, the Multi-Mover 3XL 40TO will start to drive. The cen-
tral position is the neutral position.
By rotating it downwards, the Multi-Mover 3XL 40TO will reverse.
Caution! Only switch to forward or reverse if the Multi-Mover 3XL 40TO is standing still.
Ignition lock 2.10
The ignition lock is used to switch off the batteries, always switch off the battery in case of mainte-
nance to the Multi-Mover 3XL 40TO.
Inching (Fig 3)
At the front left there are 2 buttons for moving slowly forwards (Fig 3, 1) and backwards (Fig 3, 2).
Press the button 1 time to unlock, pressing the button the second time you can drive a couple of
inches forward or backward. The maximum speed can be set using the potentiometers (Fig 2, 7 and
8) on the tiller head. The maximum distance you can travel in this way is approx. 1 meter.

MULTI-MOVER 3XL 40TO 16
5.4 Batteries (1.9)
The batteries are filled with lead acid and sealed. They are fully sealed and maintenance free.
It is not possible to refill.
Battery charger connection
The connection plug for the battery charger is located on the right side, in a recess of the encasing.
On the dashboard of the Multi-Mover 3XL 40TO, the battery indicator (2.4)is placed.
Red = charge immediately
Yellow = charge soon
Green = Battery is full
For a longer life span, it is better not to allow the battery to get completely empty. It is also not good
to continue charging a battery that is almost full.
If the Multi-Mover 3XL 40TO is out of operation (for a longer period), we recommend keeping the
battery charger connected, it will automatically keep the battery in a charged condition.
Charging location
The charging location must be well ventilated, because very explosive gases (detonating gas) are con-
tinuously released during charging.
Avoid open fire or sparks at the charging location while charging. During charging, an explosive gas
may be released.
The battery charger operates fully automatically, i.e. the charger is equipped with an electronic sys-
tem that will check the charging status and act accordingly.
Check whether the supply voltage to the battery charger corresponds with the voltage stated on the
battery charger.
Some instructions for battery use and maintenance.
Charging
1 Insert the plug of the battery charger into the connection on the encasing and connect the bat-
tery charger to the mains.
2 In the second phase, the automatic battery charger will charge all elements at maximum voltage
in the final phase the battery charger will stop.
The battery charger will switch off automatically.
Premature wear of the battery
If the batteries are used incorrectly, it is possible that they wear quickly. Premature wear is not an
error in production and is therefore not within the scope of the warranty arrangement.
Therefore, we would like to draw your attention to the following:
Excessive load of the battery
If the batteries are loaded excessively, this will strongly reduce the life span. This means that you will
have to adapt the load.

MULTI-MOVER 3XL 40TO 17
Discharging too deeply
We recommend not to discharge the batteries completely. If this happens often, it will also result in
premature wear. Keep a close eye on the battery indicator, connect the battery charger in time.
If the BDI (Battery discharge Index) is below 30% maximum speed is reduced to 50%, this to pre-
vent damage to the batteries. Make sure you charge right away.
Adapted charger.
The batteries should be charged with a correct charger and during a specific period. If the charging
current is too low, or if the duration of the charging process is too short, the batteries will not be fully
charged and the capacity of the batteries will be too low for your application, resulting in premature
wear. If the charging current is too high, or if the duration of the charging process is too long, the
battery can be overcharged. As a result, the plates of your battery will overheat and may become
damaged.
Intermediate charging
If, for example, the batteries are empty for only 20% and are reconnected to the charger, the batter-
ies will not get the time to relax. The temperature of the batteries will increase, resulting in prema-
ture wear. Also, the voltage of the battery will become higher than the actual energy condition,
which means that the discharge limiter will no longer work correctly.
Ambient temperature
The temperature of the battery may not get too high, as the acid will become more aggressive. Here,
we are thinking of greenhouses and other heated spaces.
Frequent use
If the Multi-Mover 3XL 40TO is used more than 8 hours a day, the batteries will also wear more
quickly. When selecting batteries, it is important to take into account the Multi-Mover XXL's fre-
quency of use. If the batteries are used very frequently and intensively, it will be necessary to select
the full traction battery set instead of the standard batteries.
Sulphating
A battery will slowly discharge as a result of automatic discharge. If a battery remains in a discharged
condition, it will start to sulphate and become damaged beyond repair. We therefore recommend
recharging the stored Multi-Mover 3XL 40TO every 2 months.
It is also possible, that there are still standby consumers in a switched off Multi-Mover 3XL 40TO (key
ignition etc.), which will mean that the batteries will discharge more quickly.
In that case, regular recharging of the batteries is recommended.
Immediate recharging of an empty battery, significantly promotes a longer life span. Further dis-
charging than 20% has a negative effect on the life span.
The gases that can be released while charging the battery are highly explosive (detonating gas).
Therefore, avoid fire and sparks near the charging location.
Charging may only take place in a well ventilated room.
Regularly check whether the battery charger stops automatically when the battery is full.

MULTI-MOVER 3XL 40TO 18
Never interrupt the charging process, make sure it is fully completed.
While charging the battery, never perform repair, cleaning or other work to the Multi-Mover 3XL
40TO.
Prior to disassembling the batteries, switch off all power consumers, because of the generation of
sparks.
When disassembling the batteries, first disconnect the mass cable (-)
When assembling, connect the mass cable as last.
Caution! Always plus ( + = red) to plus and minus (- = black) to minus
Battery fluid is a corrosive acid, avoid contact with clothing, skin and eyes.
Immediately wash off possible splashes on clothes or skin with water and soap, then rinse off with
plenty of water. Possible splashes of acid in the eyes, rinse with clean water for at least 5 minutes
and immediately consult a doctor.
When the battery is replaced, the old battery should be returned to your dealer or handed in at a le-
gally recognized collection point for batteries.
5.5 Coupling trailer(s)
The Multi-Mover 3XL 40TO is made with a standard tow hitch with tow pin or a ball coupling point in
the middle of the Multi-Mover 3XL 40TO, to which the pole of a trailer can be coupled.
#Maximum slope angle, with / without load 4 / 20 %
Slowly reverse the Multi-Mover 3XL 40TO to the pole of the trailer and place the tow eye or coupling
of the pole between the tow eyes or coupling point of the Multi-Mover 3XL 40TO and insert the tow
pin. Using the inching buttons (2.2). Then secure the tow pin with a spring clip.
11 degrees maximum
Only use the Multi-Mover 3XL 40TO if you have thoroughly studied the previous pages and you
have no more questions.
5.6 Remote control
Optionally, a remote control can be included with the Multi-Mover. This remote control can be used
to remotely control the Multi-Mover in a location where there is good visibility of the Multi-
Mover and the trailer. Remote control operation is possible after setting the switch to Re-
mote.

MULTI-MOVER 3XL 40TO 19
To switch from manual to remote, follow the following procedure.
The machine must be switched on, with the tiller arm raised.
Wait until the red light (LED) on the machine is off.
Turn the knob to the remote position.
Switch the machine off and on again with the key switch.
Turn on the remote control. (6)
To switch from remote to manual, follow the following procedure.
The machine must be on, tiller arm raised.
Wait until the red light (LED) on the machine is off.
Turn the knob to the manual position.
Switch the machine off and on again with the key switch.
Switch off the remote control (6)
1. Steering to the left/right.
2. Optional Hydraulic hitch
3. Emergency stop button.
4. Horn.
5. Driving forward/backward.
6. On/Off switch.
To drive, first press the horn 2 x (4) first , then move 5, 2 times to start driving.

MULTI-MOVER 3XL 40TO 20
6 MAINTENANCE
When performing maintenance, you should always observe the safety regulations, (chapter 3).
During maintenance, always switch off the Multi-Mover 3XL 40TO and remove the ignition key from
the ignition lock
In case of doubt, consult the user manual.
6.1 Inspection
The operator should perform the following inspections regularly, without trailer;
- it must be possible to rotate the steering handle (swivel wheel) smoothly to the left and
right, without jolts
- keep an eye on the wear of driven tyres, if the wheels slip in case of sudden brakes, they will
have to be replaced
- when accelerating quietly, it must be possible to reach the maximum speed
If one of the above tests is not satisfactory, you must immediately report this to person who is di-
rectly responsible for the maintenance of the Multi-Mover 3XL 40TO.
Remove weight package
This model has 2 counterweight layers of approx. 600 kg each. You can lift these from the machine
with 4 lifting eyes supplied. Screw these lifting eyes into the holes provided. (see photo). This way
you can only lift the weight package and not the entire machine.
6.2 Lubrication and maintenance diagram
d = daily w = weekly m = monthly a = annually m = maintenance r = replacement
# = only by qualified, trained, specialists m / r d / w /m/ a
_________________________________________________________________________________
1 inspection / cleaning bottom side Multi-Mover 3XL 40TO m d
2 inspection battery charge, depending on intensity of use m d
3inspection wear drive wheels m w
4 lubricating nipples on bearings drive and steering wheels v# a