Multi 3000 Specification sheet

Instructions for Use

and Maintenance

Winch 3000 & 5000

NOTE! Read instructions before use.

TREJON AB

Företagsvägen 9

SE-911 35 VÄNNÄSBY

SWEDEN

Tel: + 46 (0)935 399 00

Fax: + 46 (0)935 399 19

Manual for MULTI Winch 3000 & 5000

TREJON AB - 2 - www.trejon.se

Dear Customer,

You have made a good choice. We congratulate you to your selection of a TREJON product

that offers quality and performance with reliable service.

By reading the manual and following it’s recommendations you will ensure the long and

effective use of the equipment.

We have produced this manual for you to get a good understanding of the functioning of the

equipment and what safety and maintenance instructions to follow when working with it.

If any question should arise when using the equipment or when reading this manual, you are

welcome to contact us for further information.

TREJON AB

Företagsvägen 9

SE-911 35 Vännäsby

Sweden

Tel: + 46 (0)935 39 900

Fax: + 46 (0)935 39 919

Email: [email protected]

Website: www.trejon.se

Honoured retailer,

in order for the guarantee to be valid and to forfill all legal requirements, we ask you to fill out

the guarantee form together with the customer and return it to TREJON.

The guarantee is valid from the day the equipment is handed over to the customer.

Delivery checklist:

Check for damages caused in transporting. Inform the transporting company.

Check if the delivery is complete due to the order.

Fill out the guarantee form with the customer and send it to TREJON AB.

Manual for MULTI Winch 3000 & 5000

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Instructions for Use and Maintenance WINCH 3000

Log-winches MULTI 3000 (further ” winch”) is meant for gathering and transporting cut logs

from the forest. The winch will be fixed to the hanging mechanism of the wheeled tractor

(power 30…75 kW) of II category. The winch will be acute from

1. TECHNICAL DATA

Transport capacity 28 kN

Length of cable 50 m

Diameter of cable 8 mm

Reeling speed of cable 0,5…1,3 m/s

Quantity of loop-cable 5 pcs

Dimensions of winch

- length 83 cm

- width 130 cm

- height 160 cm

Weight 265 kg

2. WORKING PRINCIPLE OF THE WINCH (Look draws 2 and 3)

There are following elements for working with winch:

- switching rope of clutch;

- lever of the trabecula brake.

While switching on the tractor’s PTO shaft (turns 540 min-1) the chain wheel 9 with the

friction cover starts turning. While pulling from the rope 50 the drum starts to turn and starts

reeling up the wire. Letting the rope 50 loose, the spring 24 pulls down the lever 8, muff

moves to the initial position, clutch 10 switches off, drum stops and will be fixed by the

trabecula brake. Winch is supplied with the overrunning brake. The overrunning brake

does not let the drum to turn free and so the wire will not mix on the drum.

3. PREPARING THE WINCH FOR WORKING

- Attach the winch to the hanging mechanism of the tractor.

- Adjust hanging mechanism’s clamping screws of the tractor so that the winch is

horizontally to the tractor.

- Attach PTO shaft: P= 26 kW

n= 540 min

–1

L= 560 mm

- Start the engine, switch in the PTO shaft and convince that the winch works

normally.

4. WORKING

- Start working with gathering smaller logs. So you will learn to work with this winch

and you will get experienced.

- Support the winch on the ground at the working place.

- To reel off the wire free the drum. To do that, pull down the trabecula brake’s lever

51. If there is not the danger for the load to slip down (the ground is field), you can

switch off the trabecula brake with the bar 28 on the drum’s guard 5.

- Fix the wire 21 around the log and put the lawn of the wire behind the moving hook

13.

- While pulling from the rope switch in the clutch and pull the log to the needed place.

- Place end of gathered logs to the winch’s plate. Place looped wires around logs

and fix their ends to the holes on the upper border of the plate.

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5. MAINTENANCE

- For cleaning, maintaining and adjusting the winch, switch off the tractor’s PTO shaft

and stop the engine.

- After 4 hours of work check fixings and in need tighten loosen nuts.

- Every day lubricate the chain 9 (see drawing 2) by dropping the oil on links of chain.

Recommended oil is industrial oil for general-purpose with characteristics as follows:

- kinetic viscosity at 50ºC 17-23 mm2/sec

- viscosity index 85

- gelosing temperature under ºC -30

- ignition temperature ºC 180

For example: ADDINOL C32 or other analogues.

- After 40 hours working, make following maintenance (look draws 2, 3 and 4):

- Lubricate with the shot lubricator all lubrication surfaces 48;

- Lubricate moving block wheel of the wire while dropping some drops of oil on the

shaft of block wheel;

- To lubricate the wire, drop oil drops on the wire. Friction the oil with the cloth;

- Visually check the condition of looped wires 14, wire 12 and hook 13 (there can be

up to 6 broken fibres for the 1 step of the wire);

- Adjust the tension of overrunning brake;

- Check the tension of chain. The chain of the winch is tightened right if you can with

hands take it 8…10 mm away from the moving way.

Use lubrications for general-purpose:

- dropping temperature ºC 180

- consistency (fall-cone test) from 265 to 295

- kinematical viscosity at 40ºC 60+5 m2/sec

- ignition temperature ºC 200

- gelosing temperature under ºC -22

For example: ADDINOL CF2 or other analogues.

- To adjust the clutch (look draw 3):

- Turn open fixing nuts 30 of the axis 19;

- Turn the axis clockwise with the screw key no. 14 (up to half turns) and without

changing the position of the axis tighten nuts;

- While pulling for the rope check the idle running of the clutch (length of the idle

running is 4…5 cm).

5.6 Once in the season make the complete check:

- Demount the winch and check the condition of the components and details;

- Wash bearings 46 and 47, check their condition and lubricate them again;

- Check the condition of friction covers of the chain wheel. If covers are worn-out

(thickness under 5 mm), change covers.

6. SAFETY PRECAUTIONS

- With winch can work only these persons who have learned to work with winch, who

have studied current manual and persons who are suitable to work with this

machine.

- Check the winch and tractor at the beginning of every working day and remove

defects.

- Stop the engine and make sure that the machine will not start culpably while

removing defects or maintenance.

- It is forbidden to remove winch’s safety devices or make them non-active.

- Controlling the winch has to happen at least 5 m from place where the wire runs in.

- Tractor and the winch have to put into the stabile position, support and to check

that the longitudinal axis of the tractor is as much as possible at the same direction

as the direction of the pulling wire. While secondary pulling there is the danger of

the tractor to turn over.

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- A personnel that uses the winch has to convince that nobody is in danger. Safety

area (100 m fro the winch) has to be marked with forbidding and reference boards.

- It is forbidden to be on the power area of the tensioned wire. It is also forbidden to

drive on the moving log or guiding the log. It is forbidden to touch tensioned wire

when it runs into the machine.

- The size of pulled logs has to be fitted to the conditions like landscape, topography,

and capacity of the winch, coupling instruments, weather.

- While hooking logs, convince that the hooking devices are fixed. Logs may not go off.

- Check pulling wire and hooking chains. Remove defects immediately. Damaged wire

cannot be used. Renew wire timely. While checking the wire turn your attention to

following aspects: corrosion, changes of the shape, frictions, breakings of the fibre.

- At renewing of the hooking devices following has to be followed: wire’s or chain’s tear

resistance has to be at least 2 times bigger than the winch’s maximum traction.

- Wire and hooking devices may not be dragged on the ground while driving.

- Serving personnel has to use precautionary measures.

- Do not use winch as the plough, the construction is not meant for that.

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7. POSSIBLE DEFECTS AND HOW TO REMOVE THEM

For removing defects stop tractor’s engine.

Description of the defect Possible cause of the defect How to remove defect

1, Traction of the winch has become

smaller. Wrong adjusting of the switching muff.

Oil on the friction covers

Friction covers are overheated

Friction covers are too worn out.

Adjust switching muff:

-Free fixing nuts of the drum axis.

-With screw key turn the axis (turning

clockwise the tension grows, counter

clockwise – lessens)

-Fix fixing nuts of the axis.

Switching muff has to be adjusted so that

the idle running is minimal, so that the

wire does not reel on the drum freely and

it is possible to pull wire out with hands.

Clean friction covers.

Let friction cover to cool down.

Place new covers.

2, Switching muff does not switch in or off. There is no idle running, muff is over

tensed.

Conic rolls of the muff have changed their

position and the muff is not moving.

The tension of the muff has lessened

Switching rope off the muff does not

move, it is between block’s wheels.

Muff’s rolls and working surfaces are too

worn out.

Adjust the muff.

Demount the muff.

NOTE Muff is left threaded. Place rolls to

the right position. Make sure that pin

chips of the winch’s cap fit to semi-muff’s

holes.

Tighten spring or place new spring.

Place the rope into block’s grooves.

Replace the muff.

3, The wire cannot be pulled out with

hands. Wire is reeled infirmly, the wire is mixed

and does not move or the overrunning

brake is not adjusted right.

Switching muff is too tensed.

Trabecula brake is switched in.

Free the wire. Reel the wire on the drum

under tension. Convince that the wire

reels on under tension.

Adjust overrunning brake.

Adjust the muff.

Switch off the trabecula brake and fix it

with the bar.

4, Chain is broken The chain has been with the wrong

tension. Replace the chain.

5, It is hard to pull out the wire and to

switch in the clutch. Winch’s working surfaces do not have

enough lard. Demount the winch. Clean details. Fill

with the new lard:

-thrust bearings

-sliding bearings of the chain wheel,

drum, wire block and chain tensor.

-ramp grooves of the switching muff.

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Spare part list MULTI Winch 3000

Item Draw Marking Description Quan-

no tity

1 1; 2; 3 030.01.000 Frame 1

2 1; 2; 3 030.02.000 Frame of the drive 1

3 1; 2; 3 030.03.000 Cover of the winch 1

4 2; 3 030.04.000 Barrel 1

5 1; 3 030.05.000 Cover of the barrel 1

6 1; 2 030.06.000 Cable block 1

7 1; 2 030.07.000 Rope block 1

8 1; 2 030.08.000 Rope block of the clutch 1

9 3 030.09.000 Drawn chain wheel 1

10 3 030.10.000 Clutch 1

11 2 030.11.000 Chain stainer 1

12 1; 2 030.12.000 Cable 1

13 1; 2 030.13.000 Movable hook 1

14 1 030.14.000 Loop cable 5

15 1 030.15.000 Stand 2

16 3 030.16.000 Nut with a tip 1

17 1 030.17.000 Locker of the stand 2

19 3 030.00.001 Shaft 1

20 2; 3 030.00.002 Driving shaft 1

21 2; 3 030.00.003 Chain wheel 1

22 3 030.00.004 Slat 1

23 1 030.00.005 Plate 1

24 1; 2 030.00.006 Spring 1

25 1; 2; 3 030.00.007 Finger 2

26 1; 2; 3 030.00.008 Splint 2

27 3 030.00.010 Cover 1

28 2 030.05.400A Bar 1

29 2 11382.04.014 Plate 1

30 2; 3 Nut M24 1

31 2; 3 Nut M16 6

32 2 Nut M12 4

33 2 Nut M10 4

34 2; 3 Screw M16 x 40 6

35 2 Screw M10 x 30 4

36 2 Screw M10 x 20 2

37 3 Screw M 6 x 10 4

38 2; 3 Sheave 24 2

39 2 Sheave 10 4

40 2; 3 Spring sheave 16 6

41 2 Spring sheave 12 4

42 2 Spring sheave 10 2

43 3 Spring sheave 6 4

44 3 Ratchet 1625 1

45 3 Cuff 1 - 50 x 70 1

46 3 Single-line radial ball bearing no 305 2

47 3 Single-line radial supporting ball bearing no 8210 2

48 3 Grease nipple 1.2 4

49 3 Chain P-15, 875-2300-2 with connection

C- P-15, 875-2300-2 1

50 1; 2 Rope 1

51 1; 2 030.03.200 Lever 1

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Draw 1 WINCH 3000

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Draw 2 WINCH 3000

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Draw 3 WINCH 3000

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Instructions for Use and Maintenance WINCH 5000

Log-winch MULTI 5000 (hereinafter winch) is meant for hauling and gathering tree-trunks/logs

and further transporting them out of the forest.

Requirements to tractor:

Type Wheel-tractor

Category 2

Power, kW 30…75

PTO shaft 540 r/min

Winch has to be attached to the hanging mechanism of the tractor and be put into operation

through PTO shaft with 540 r/min.

TECHNICAL DATA

Pulling force 50 kN

Dimensions:

length, cm

width, cm

height, cm

150

170

Weight, kg 340

Number of hooking chain 5

Cable dimensions:

length, m

diameter, mm

reeling speed

0,6…1,3 m/sec

Personnel needed 1 operator

We reserve the right to change the construction and specification details without notice.

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1. SAFETY REQUIREMENTS

1.1. Winch is designed and constructed for one person operating. Operator has to be

skilled and familiar with present manual.

1.2. Every day before starting work with winch, inspect that machine is in working order.

Remove defects if necessary. Particularly turn attention to the condition of the cable

and hooking chains. If replacing hooking chains or wire, you will have to remember

that their pulling force on braking is twice bigger then pulling force of the winch.

1.3. For any kind of adjustment or maintenance stop the tractor and be sure it’s enable to

start without an operator.

1.4. It is strongly forbidden to remove safety protectors from the winch.

1.5. Winch has to be operated not closer then 5m from working machine.

1.6. Look at the position of the winch: it has to be stable and cable must run in the direction

of the long ways of tractor. Avoid the tractor of falling over when pulling the logs to side

direction.

1.7. Keep people, especially children away from the working machine as far as possible.

Working zone in about 100m in radius has to be limited and supplied by indicating

signs.

1.8. It is not allowed to touch spooling cable or when cable being under the tension.

1.9. It is strongly forbidden to direct moving logs manually or ride on the moving logs.

1.10. Look at reliability of hooking. Logs must be fastened properly.

1.11. It is not allowed to use cable as hooking wire/chain.

1.12. Operator has to use personal safety protectors.

1.13. It is forbidden to use winch for transporting people/goods or to use it as a blade.

2. PRINCIPLE OF FUNCTION AND OPERATION

This winch has a cable drum driven by the tractor’s running power by means of a cardan shaft

and chain transmission equipped with a mechanical friction clutch.

Winch is operated by means of three main elements: two strings, (pos. 1 and pos. 2) and lever

pos.3 (see drawing 1).

white string pos.1 – switching friction clutch

dark string pos. 2 – switching band brake

lever 3 – switching band brake

Mechanism has three positions: initial, preparatory and working position.

I - Initial position

(see drawing 4) Clutch open

Brake closed

Drum is fixed and

doesn’t turn

II – Preparatory position

(see drawing 5) Clutch open

Brake open

Drum is not fixed,

doesn’t turn, cable is in

state to be pulled

III – Working position

(see drawing 6) Clutch closed

Brake open Drum is turning. Cable is

spooling on the drum

Pulling dark string 2, band brake is being released. Pulling white string 1, drum 6 being on

axes 5, through sleeve 7, will be clutched to chain wheel 8. Chain wheel is driven by tractor

PTO through chain transmission 9. Drum starts turning and spooling the cable 10 on the drum.

To haul the logs out it is necessary to pull both strings at the same time. When strings are

flabby, springs 22 and 23 will bring clutch and brake back into initial position: drum will stop

and fix. Pulling cable off the drum, it is necessary to release the band brake, either pulling

string 2 or pushing lever 3, and due to that locking teeth 11 and 12 of levers of clutch will lock

to each other (see drawing 5).

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3. PREPARATION TO THE WORK

3.1. Before connection to the tractor, check that nobody is standing between tractor and

winch.

3.2. Joint winch to three-point linkage. By means of the screws of hanging mechanism of

tractor, adjust stable position of the winch.

3.3. Connect the cardan shaft:

P=30 kW

n=540 r/min

L=560 mm

3.4. Start the tractor by switching on PTO shaft and being sure that winch is ready for work.

4. WORK

It is recommended to start working with logs or tree-trunks of smaller diameter in the

beginning.

4.1. Support winch to the ground at the working place.

4.2. Mechanism of winch is in initial position (see drawing 4). To bring the winch into

preparatory position (see drawing 5): release band brake 4 by pulling of the string 2 or

pushing switching lever 3 into end position (as far as tooth 11 and 12 are finally locked

to each other). Pull out the cable 10.

4.3. Fix the hooking chain around the log and fasten it to the cable.

4.4. To bring mechanism in initial position (see drawing 4) pull string 1 until locking tooth 11

and 12 are unlocked.

4.5. Pulling the strings 1 and 2 at the same time, haul the logs close to the winch.

4.6. To stop the drum, don’t pull guiding strings 1 and 2 any more.

4.7. Fix the hooking chains into slots that have been located on upper board of the winch.

5. MAINTENANCE

Before cleaning, maintenance and adjustment of the winch, turn off the PTO of tractor

and stop the engine.

5.1. After 4 hours workings check fasteners and tight them, if needed.

5.2. Every day lubricate the chain 9 (see drawing 2) by dropping the oil on links of chain.

Recommended oil is industrial oil for general-purpose with characteristics as follows::

- kinetic viscosity at 50ºC 17-23 mm2/sec

- viscosity index 85

- gelosing temperature under ºC -30

- ignition temperature ºC 180

For example: ADDINOL C32 or other analogues.

5.3. After 40 hours working, make following maintenance (look draws 2, 3 and 4):

• Lubricate with consistencial lubrication all lubricating nipples – two on tops of axis

5, one on each block wheel 13 and 14;

• Lubricate with consistencial lubrication driving cable 10, springs 22 and 23 of clutch

and brake, driving chain 9 and locking tooth 11 and 12 of levers of clutch and

brake;

NB! Use lubrications for general-purpose:

- dropping temperature ºC 180

- consistency (fall-cone test) from 265 to 295

• Lubricate the axis of inert brake by dropping oil from the oil- jug into the hole 29;

NB! Use as basic oil – mineral oil

- kinematical viscosity at 40ºC 60+5 m2/sec

- ignition temperature ºC 200

- gelosing temperature under ºC -22

For example: ADDINOL CF2 or other analogues.

• Check the condition of cable and hooks.

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5.4. Adjusting the clutch (see draw 3):

- untwist the fixing nuts 15 of the axis;

- turn the axis 5 clockwise (about half turn) by spanner, keeping the position of the axis 5 fix

fastening nuts;

- check the free moving of the clutch pulling from the string 1.

5.5. Adjusting the brake (see draw 2):

- by turning the nut 16 located on the top of the band brake pull the band of brake against the

drum and then tighten nut 17;

- adjust by means of adjusting bolts 18 the distance between the braking girdle 19 and the

inner surface of braking band 20 to be equally 1 mm and then tighten nuts 21.

5.6. Adjusting the driving chain (look draw 2):

- release nuts 26 of the tightening sector 25 of the chain tightener 24;

- tighten the chain with the sector;

- tighten nuts of the sector.

5.7. Adjusting the inert brake (look draw 3):

- untwist nut 28 of the adjusting bolt 27 of inert brake;

- twist the adjusting bolt until inert brake touches the flange of drum 6;

- tighten the nut 28.

5.8. Once in a season make more complete maintenance:

-Demount winch and inspect conditions of all parts and components. Replace defected

parts/components.

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Spare part list MULTI Winch 5000

Draw 1 WINCH 5000

No. Marking Description

1. 075.10.00.000 Rope of coupling collar

2. 075.11.00.000 Coupling rope of clutch

3. 075.13.00.000 Coupling lever of belt brake

13. 075.05.00.000 Upper wire block

14. 075.06.00.000 Lower wire block

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Draw 2 WINCH 5000

Nr. Marking Description

4. 075.01.05.200 Stopping belt

9. 075.01.14.000 Chain

16. 075.01.05.302 Tensor nut

17. Nut M10

18. Bolt M10 x 30

21. Nut M10

22. 075.01.05.006 Spring

23. 075.01.05.006 Spring

24. 075.01.12.000 Chain tightener

25. 075.01.00.005 Disc

26. Nut M10

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Draw 3 WINCH 5000

Nr. Marking Description

5. 075.01.00.001 Shaft

6. 075.01.01.000 Drum

7. 075.01.09.000 Coupling collar

8. 075.01.02.000 Driven chain wheel

10. Wire ∅10 L=50 m

15. Nut M24

19. 075.01.01.000 Stopping belt of drum

20. 075.01.05.200 Stopping belt

27. Bolt M8 x 35

28. Nut M8

29. Oiling hole

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Draw 4-5 WINCH 5000

Nr. Marking Description

11. 075.08.200 Governor of block holder

12. 075.01.05.100 Governor of belt brake’s lever

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EC-Certificate of Conformity

conforming to EEC Directions 98/37/EG

We TREJON FÖRSÄLJNING AB

(name of supplier) …..............................................................................................................................................………..

SE – 911 35 Vännäsby, Företagsvägen 9

…..............................................................................................................................................………..

(full address of company – where this concerns authorized agents within the Common Market, also state the company name and manufacturer)

declare in sole responsibility, that the product

Winch MULTI 3000

Winch MULTI 5000

…..............................................................................................................................................……………………

(make, model)