Muncie FR63 Series User manual

Muncie Power Products, Inc.
FR63/64/67 SERIES
POWER TAKE OFF
PARTS LIST AND SERVICE MANUAL

2MUNCIE POWER PRODUCTS, INC.

3
MUNCIE POWER PRODUCTS, INC.
Detail A
Detail B
Detail C
Detail D
Detail E
1
2
2
3
4
5
6
7
8
9
10
11
12
13
14
13
15
18
Detail AA
16
17
6
7
8
FR64/67 “N” OUTPUT
(Disc Location)*
DETAIL A – OUTPUT SHAFT
DETAIL AA – CLUTCH PACK ASSEMBLY
FR63/64/67 PTO EXPLODED VIEWS
*The clutch pack assembly contains a spring and a spacer disc in between each friction disc. The assembly should begin and end with a friction disc.
9
19
16
17
9
19
16
21
22
Torque To
18 Ft. Lb.
20
9
19
16
17
FR64/ 6 7 “B” OUTPUT ASSEMBLY FR63 “B” OUTPUT ASSEMBLY
FR63 “Q”, “R” & “T” OUTPUT ASSEMBLY

4MUNCIE POWER PRODUCTS, INC.
FR63/64/67 PTO EXPLODED VIEWS
24
25
26
27
Torque To
18 Ft. Lb.
Torque To
5 Ft. Lb.
23 23
28 24
27
29
27
Torque To
5 Ft. Lb.
23
28
27
29
27
Torque To
5 Ft. Lb.
30
31
32
33
34
32
31
30
35
36
37
38
39
37
40
41
42
24 28
Torque To
18 Ft. Lb.
Torque To
16 Ft. Lb.
44
45
46
43
Torque To
18 Ft. Lb.
41
24
48
47
49
43
44
45
46
Torque To
2-3 Ft. Lb.
DETAIL C – INPUT SHAFT
FR63 HOUSING FR64 HOUSING FR67 HOUSING
DETAIL D – REVERSE SHAFT
DETAIL E – BEARING
DETAIL B – PTO HOUSING
FR63/64 BEARING COVER FR67 BEARING COVER

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MUNCIE POWER PRODUCTS, INC.
ITEM QTY PART NO DESCRIPTION
Detail A
01 1 24T39182 Snap Ring
02 2 12T39023 O-Ring
03 1 49T39022 Piston Cup
04 1 12T36540 O-Ring
05 1 49T38881 Piston
06 7 49T36259 Friction Disc
07 6 27T36286 Spring
08 7 49T36258 Spacer Disc
09 1 See Table A Output Shaft
10 1 27T37085 Washer
11 1 10T37008 Needle Bearing
12 1 02T39074 Output Gear
13 2 21T29017 Washer
14 1 10T37009 Bearing
15 1 24T35480 Snap Ring
16 1 10T21017 Bearing (FR63)
1 10T39147 Bearing (FR64/67)
17 1 11T37790 Shaft Seal (FR64/67)
18 1 25T37387 Cap Plug (“Q”, “N” & T”)
1 25T35520 Cap Plug (“R”)
N.S. 1 43TK5170 FR63 “D”/“G” Installation
Kit (12V) Includes: Shift Kit
N.S. 1 43TK4521 FR63/64 “H”/“Q” – FR63
Only Installation Kit (12V)
Includes: Shift Kit
N.S. 1 43TK4825 FR63/64 “I” Installation Kit
(12V) Includes: Shift Kit
N.S. 1 43TK4524 FR63/64 “Z” Installation Kit
(12V) Includes: Shift Kit
N.S. 1 43TK5171 FR64 “D”/“G” Installation Kit
(12V) Includes: Shift Kit
N.S. 1 43TK4593 FR64 “Q” Installation Kit
(12V) Includes: Shift Kit
N.S. 1 43TK5181 FR67 “D” Installation Kit
(12V) Includes: Shift Kit,
Instruction Packet & Stud Kit
N.S. 1 43TK5183 FR67 “G” Installation Kit
(12V) Includes: Shift Kit,
Instruction Packet & Stud Kit
PARTS LIST & DESCRIPTION
ITEM QTY PART NO DESCRIPTION
N.S. 1 43TK5187 FR67 “Z” Installation Kit (12V
Includes: Shift Kit, Instruction
Packet & Stud Kit
N.S. 1 43TK5206 FR67 “H” Installation Kit (12V
Includes: Shift Kit, Instruction
Packet & Stud Kit
N.S. 1 49TK5533 Heat Shield Kit FR67
N.S. 1 13T42173 PTO Gasket FR67
Detail C
30 2 12T36879 O-Ring
31 2 21T38956 Washer
32 2 10T34006 Bearing
33 1 07T38865 Input Shaft
34 1 03T39073 Input Gear
Detail D
35 1 12T36456 O-Ring
36 1 08T39258 Reverse Idler Shaft (FR63)
1 08T39075 Reverse Idler Shaft (FR64/67)
37 2 21T39144 Washer
38 1 10T39145 Needle Bearing
39 1 04T39180 Reverse Idler Gear
40 1 12T35577 O-Ring
Detail E
41 3 19T32740 Hex Capscrew
42 1 25T21684 Plug
43 1 15T39263 Bearing Cover (FR63)
1 15T39070 Bearing Cover (FR64)
1 15T41333 Bearing Cover (FR67)
 44 1 12T36280 O’Ring
 45 1 12T36279 O’Ring(FR63)
  1 12T37278 O’Ring(FR64)
  1 12T42077 O’Ring(FR67)
45 1 10T39072 Bearing
47 1 35T40860 Solenoid Valve 12V (FR67)
48 2 19T40859 Socket Capscrew (FR68)
49 1 43M68014 JIC 90° Fitting (FR67)

6MUNCIE POWER PRODUCTS, INC.
TABLES A, B & MODEL NUMBER CONSTRUCTION
Table B – Output Cover/Flange (Item 21)
PART NO DESCRIPTION COMPONENTS
14TA5160 “B” Flange/Seal Assembly (FR63) Includes: 14T37344 Hydraulic Adapter & 11T37790 Output Shaft Seal
14TA3997 “Q”, “R” & “T” Flange/Seal Assembly (FR63) Includes: 14T39141 Hydraulic Flange & 11T37790 Output Shaft Seal
Table A – Output Shaft (Item 9)
PART NO DESCRIPTION
06T39386 Output Shaft “B” 1.3"Rd. (FR63)
06T39197 Output Shaft “B” 1.3"Rd. (FR64)
06T41494 Output Shaft “B” 1.3"Rd. (FR67)
06T39184 Output Shaft “N” ¾"– 11T SPL (FR64)
PTO TYPE
Ford Automatic — FR
MOUNTING
6-Bolt Mount 4x2 Chassis – 63
6-Bolt Mount 4x2 or 4x4 Chassis – 64
6-Bolt Mount 4x2 or 4x4 Chassis – 67
TRANSMISSION — FR GEAR DATA
Ford 14.23P 17.9°PA 18° LH – F15
SPEED RATIO
06 — 0.583:1
SHIFTER TYPE
Electric/Hydraulic (12Volt) (2003-2004) – H
APCM Option (2003-2004) (FR63/64) – Q
Special 2 Position Switch (2003-2004) (FR63/64) – Z
Standard Diesel (2005-2010) – D
Standard Gas (2005-2011 – G
Gas (2008-2011) (FR67) – F
LCF/CF Chassis (2006-2009) (FR63/64) – I
Special Utility OEM (2005-2010) (FR67) – Z
None – X
MODEL NUMBER CONSTRUCTION
SPECIAL FEATURE
X – None
OUTPUT TYPE
B – 1¼" Rd; 5⁄16"KW
N – ¾" - 11T Spl. – Special (FR64/67)
Q – ⅞"-13Spl.(FR63)
R – ⅝"-9TSpl.–2-Bolt“A”(FR63)
T – ¾" - 11T Spl. – 2-Bolt “A” (FR63)
W – ¾" - 11 Spl. – 2-Bolt “A”
(Tandem Pump) (FR63)
ASSEMBLY ARRANGEMENT
4
FR 67 – F15 06 – G 4 N X

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MUNCIE POWER PRODUCTS, INC.
ITEM QTY PART NO. DESCRIPTION
1 1 35T37928 Valve 12V DC
2 1 43T37385 Orifice Elbow (Silver Color)
3 2 45M4R528 28" Hose Assembly (NPT-JIC)
4 1 43T36231 Tee Fitting
5 1 44MB0222 NPT Elbow
6 2 43M68014 90º JIC Fitting
7 2 45T36274 28" Hose Assembly (JIC-JIC)
8 2 43T36445 JIC Elbow
9 1 43T37503 JIC Adapter
10 1 43T36431 ODT/JIC Adapter
11 1 30T43210 Pressure Switch
12 1 37T35674 Rubber Grommet
34T39852 “D” Shift Option Wiring Harness
34T39851 “G” Shift Option Wiring Harness
13 1 34T39032 “H” Shift Option Wiring Harness***
34T40128 “I” Shift Option Wiring Harness
34T39599 “Q” Shift Option Wiring Harness
34T39185 “Z” Shift Option Wiring Harness
19T36623 12V Rocker Switch (“D”, “G” & “Z” Option)
14 1 22T35140 12V Rocker Switch (“H” Option)
21T37991 12V Rocker Switch (“I” Option)
15 1 36MA1005 Switch Bracket
16 1 36T36271 Face Plate
N.S. 2 19T36623 Capscrew (Solenoid Mtng.)
N.S. 2 21T37991 Lock Washer (Solenoid Mtng.)
N.S. 2 22T35140 Nut (Solenoid Mtng.)
N.S. 6 28T35542 Cable Ties
N.S. 1 36MK1007 Dash Bracket Bolt Kit
ACTIVATION KITS
FR 63/64
43TK5170 - FR63 “D” & “G” Activation Kit 43TK4521 - FR63 “Q” Activation Kit
43TK5171 - FR64 “D” & “G” Activation Kit 43TK4593 - FR64“Q” Activation Kit
43TK4521 - FR63/64 “H” Activation Kit 43TK4825 - FR63/64 “I” Activation Kit
43TK4524 -FR63/64 ”Z” Activation Kit
Connect To Pressure
Port In Transmission
5
34
3
2
6
7
6
8
9
8
10 FR 63/64
Bearing Cover
7
11
CL
IN
EXH
Metri Pack
Type 280
Weather Pack
Connector
12
Ground
Green Wire
On Top
See page 8 for the FR
wire harness details.
Rocker Switch*
1
13
Detail A
DETAIL Detail A
SCALE 1 : 2
14
15
16
Dash Bracket Assembly
30T36270
(Not used in "Q" activation option)
*Green light in the rocker switch is to turn “ON” when the PTO is engaged and turn “OFF” when the PTO is disengaged.
**Relay included with harness (p/n 37T37621)
DETAIL A - FR63
DETAIL A - FR64

8MUNCIE POWER PRODUCTS, INC.
ACTIVATION KITS
FR 67
43TK5181 – FR67 “D” Installation Kit 43TK5183 – FR67 “G” Installation Kit
43TK5262 – FR67 “F” Installation Kit 43TK5206 – FR67 “H” Installation Kit
43TK5187 – FR67 “Z” Installation Kit
1
4
6
7
8
5
Ground
Green Wire
On Top
Rocker Switch*
See page 8 for the FR
wire harness details.
Connect To Pressure
Port In Transmission
Metri Pack
Type 280
FR67 Bearing Cover
Activation Solenoid
Metri Pack - Type 150.2
2
3
Items 1-3: Pressure
Extension Kit (43TK5223)
Dash Bracket Assembly
30T36270
9
10
11
*Green light in the rocker switch is to turn “ON” when the PTO is engaged and turn “OFF” when the PTO is disengaged.
ITEM QTY PART NO. DESCRIPTION
1 1 43T37383 3⁄16" Tube Elbow
2 1 43T37384 Pressure Tube
3 1 43T37382 3⁄16" Tube Connector
4 1 30T43210 Pressure Switch
34T41022 “D” Shift Option Wiring Harness
34T41136 “G” Shift Option Wiring Harness
5 1 34T41993 “F” Shift Option Wiring Harness
34T41129 “H” Shift Option Wiring Harness
34T41130 “Z” Shift Option Wiring Harness
6 1 37T35674 Rubber Grommet
7 1 45T41682 28" Hose Assembly (NPT-15º JIC)
8 1 43T41534 NPT-JIC Elbow
9 1 30T37620 12V Rocker Switch “D”, “G”, “F” & “Z” Option
30T37620 12V Rocker Switch “H” Option
10 1 36MA1005 Switch Bracket
11 1 36T36271 Face Plate
N.S. 1 36MK1007 Switch Bracket Bolt Kit
N.S. 1 20TK5188 FR67 Stud Kit
N.S. 6 28T35442 Cable Ties
N.S. 1 52TK4522 Label Packet

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MUNCIE POWER PRODUCTS, INC.
FR SERIES WIRING HARNESS OPTIONS
FR63/64/67 DIESEL “D” WIRING HARNESS: FORD 2005-2010 – DIESEL ENGINE
AB
TAG
AB
Green Wire On To p
Orange/Yellow
BA
GREEN - Aux PTO Engage Light
YELLOW - Aux Dash Switch
Rocker Switch
30T35687
For Use Without Muncie Switch
Relay
Black Battery Ground
White
Orange/Blue
Orange
Orange/Red
Orange/Yellow
- 12Vdc Power Connection
- Output
- Input (VPWR)
- Reference Voltage
- Input (Resistor)
Pressure Switch
Activation Solenoid
Turn Clockwise To Increase RPM
Note: The adjustment screw will increase the set RPM of the engine from
the pre-set 1200 RPM. Speeds below 1200 RPM are not recommended.
F-250/350/450/550 Diesel Engine PCM
Circuit Intent 2005-2007
PTO-OK
PTO
PTO_VREF
PTO_RPM
2005-2007
N/A
C1-12
C1-44
C1-06
4-Wire Connector
FR67 "D" Harness - 34T41022
Ford Wire Color: Purple
2005-2007
2245
2246
N/A
2245
2005-2007 2008-2010
Ford Wire Color
Connect to
Battery Ground
Orange/Red
Blue/White
Yellow/Green
Green
Gray/Purple
Orange
2008-2010
Orange/Black - Input (Resistor)PTO_GND C1-32 2247 Orange/Black
PTOC
Ford Wire Tag
PTO
PTO_VREF
PTO_RPM
PTO_GND
White/Brown
2008-2010
Circuit No.
2008-2010
PCM Pin
C2-54
C1-30
C1-20
C1-27
C1-21
CE326
CE912
LE434
CE914
RE327
Potentiometer
FR63/64 "D" Harness - 34T39852
FR63/64/67 GAS “G” WIRING HARNESS: FORD 2005 & LATER – GAS ENGINE
Note: If you do NOT see a Blue/Orange wire in the SEIC bundle, follow the next step very carefully (for the 2011 Ford Gas truck ONLY).
TherstproductionoftheFord2011truckswillcontain(2)Blue/GraywireslocatedintheSEICbundle.Oneofthesewiresisfor
the PTO-Engage; the other is a “PARK” indicator. If your truck contains a Blue/Gray wire for the PTO_Engage wire tag (instead of
a Blue/Orange wire), you will need to do a continuity check to ground. Turn the ignition key to “ON” (but do not start the engine),
then shift the vehicle out of Park. The wire that changes continuity is for the “Park” indicator and the one that does not change is
the wire for the PTO_Engage wire tag. Connect the Muncie Orange/White wire to this Ford Blue/Gray wire, circuit CE924.
FR63/64 “D” HARNESS - 34T39852
FR67 “D” HARNESS - 34T41022
FR63/64 “G” HARNESS - 34T39851
FR67 “G” HARNESS - 34T41136
AB
TAG
AB
Green Wire On To p
BA
GREEN - Aux PTO Engage Light
YELLOW - Aux Dash Switch
Rocker Switch
30T35687
For Use Without Muncie Switch
Relay
Black
Battery Ground
White
Orange/Blue
Orange
Orange/White
Orange/Yellow
- 12Vdc Power Connection
- Output
- Input (VPWR)
- Reference Voltage
- Input (Resistor)
Pressure Switch
Activation Solenoid
Turn Clockwise To Increase RPM
Note: The adjustment screw will increase the set RPM of the engine from
the pre-set 1200 RPM. Speeds below 1200 RPM are not recommended.
F-250/350/450/550 Diesel Engine PCM
Circuit Intent 2005-2007
PTO-OK
PTO_Mode
PTO_Engage
PTO_RPM
2005-2007
C2-42
C2-26
C2-09
C2-07
4-Wire Connector
FR67 "G" Harness - 34T41136
Ford Wire Color
2005-2011
2242
2246
2244
2243
2005-2007 2008-2010
Ford Wire Color
Orange/Lt. Blue
Orange/White
Orange/Yellow
Blue/White
Yellow/Green
Green
Orange
2008-2011
PTO_Indicator
Ford Wire Tag
PTO
PTO_Engage
PTO_RPM
Blue/Green
2008-2011
Circuit No.
PCM Pin
Potentiometer
FR63/64 "G" Harness - 34T39851
CE326
CE912
CE924
CE914
2011
Blue/White
Yellow/Green
Green
Blue/Orange
2005-2010 2011
Purple White/Blue

10 MUNCIE POWER PRODUCTS, INC.
FR67 GAS “F” WIRING HARNESS: FORD 2008-2011
AB
TAG
AB
Green Wire On Top
BA
GREEN - Aux PTO Engage Light
YELLOW - Aux Dash Switch
Rocker Switch
30T35687
For Use Without Muncie Switch
Relay
Black
Battery Ground
- 12Vdc Power Connection
- Output
- Input (VPWR)
- Reference Voltage
- Input (Resistor)
Pressure Switch
Activation Solenoid
Turn Clockwise To Increase RPM
Note: The adjustment screw will increase the set RPM of the engine from
the pre-set 1200 RPM. Speeds below 1200 RPM are not recommended.
F-250/350/450/550 GAS Engine PCM
Circuit Intent
PTO-OKC2-42
C2-26
C2-09
C2-07
4-Wire Connector
FR67 "F" Harness - 34T41993
Ford Wire Color
Ford Wire Color
Ford Wire Tag
PTO
PTO_Engage
PTO_RPM
Circuit No.
PCM Pin
Potentiometer
CE326
CE912
CE924
CE914
Blue/White
Yellow/Green
Green
Blue/Green
2011
White/Blue
Blue/White
Yellow/Green
Green
Blue/Orange
Violet
2008-2011 2008-2011 2008-2011 2008-2010
Ford Wire Color
Blue/White
Yellow/Green
Green
Blue/Orange
2011
2008-2010
Purple
AB
TAG
AB
Green Wire On Top
BA
Rocker Switch
30T37620
Relay
Black Battery Ground
Blue/Yellow
White
- Output
- 12V DC Power Connection
Pressure Switch
Activation Solenoid
F-250/350/450/550 PCM
Circuit Intent
4-Wire Connector
Ford Wire Color
Blue/Yellow
White/Blue
FR63/64 "H" Harness (2003-2004) - 34T39032
FR67 "H" Harness (2003-2004) - 34T41129
FR SERIES WIRING HARNESS OPTIONS
FR63/64/67 ELECTRIC/HYDRAULIC “H” WIRING HARNESS: FORD 2003-2004
FR67 “F” HARNESS - 34T41993
FR63/64 “H” HARNESS (2003-2004) - 34T39032
FR67 “H” HARNESS - (2003-2004) - 34T41129