Munro Wire Winder Quick start guide

Munro Engineers Pty. Ltd.
418 Winter Street, Ballarat, Victoria, 3350
Phone: [phone] Fax: [phone]
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Wi ir re e W Wi in nd de er r
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Op pe er ra at ti io on na al l a an nd d M Ma ai in nt te en na an nc ce e M Ma an nu ua al l

Wire Winder Operator’s Manual Page No: 2
Operational and Maintenance Manual
Table of Contents
Introduction.................................................................................................3
Safety ......................................................................................................3
Warranty ..................................................................................................3
Training....................................................................................................4
Owner and Operator Responsibilities ............................................................4
Before Operation .......................................................................................5
Setting up. .............................................................................................5
Check the General Condition of the Wire Winder. ........................................5
Operational Instructions ................................................................................6
Operation .................................................................................................7
Wire Winder Usage ....................................................................................7
Maintenance Instructions............................................................................. 10
Service and Maintenance ..........................................................................11
Daily Checklist ......................................................................................11
Daily Checklist Table .............................................................................11
Preventative Maintenance Checklist......................................................... 11
Annual Inspection .......................................Error! Bookmark not defined.
Major Inspection and Overhaul. ..............................................................12
Service Parts ........................................................................................12
Daily Checklist Log ..................................................................................... 13

Wire Winder Operator’s Manual Page No: 3
Operational and Maintenance Manual
Introduction
This manual has been written to assist the operator/owner with training,
operating, servicing and preventive maintenance of the Munro Wire Winder.
All safety and maintenance procedures should be followed to prevent
operator injuries and damage to the Wire Winder.
Please read thoroughly and familiarize with all points in this manual before
operating.
Safety
Please read and familiarize yourself with the following safety points before
operating the Wire Winder.
•Always use caution and care when operating, check all clearances
before engaging winder.
•When operating the Wire Winder ensure spool top and brace are
installed and that the main shaft wedge and retaining pin are
installed securely.
•Do not over fill the spool.
•Ensure that the Wire Winder is in good working order. Do not
operate if equipment is damaged or defective.
•Do not allow any person/s to approach the Wire Winder or wire/s
connected to the Wire Winder when it is being operated.
•Do not dismount from vehicle while Wire Winder is operating.
•Ensure that maintenance is carried out regularly as listed in this
manual.
•It is recommended that the operator wear safety clothing/equipment
when practical.
Warranty
A 12-month warranty covers that the equipment manufactured shall be free
from defects in workmanship and materials when the Wire Winder has been
properly operated, maintained and used under normal conditions. The
warranty period shall commence when the Wire Winder is shipped from Munro
Engineers.
The warranty shall not cover ordinary wear and tear of the equipment and any
modifications the owner has carried out.
Munro Engineers makes no warranty of any kind whatsoever with respect to
Parts manufactured or supplied by other persons; however Munro Engineers
shall assist the buyer in connection with warranties provided by others.

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Operational and Maintenance Manual
Training
It is the responsibility of the owner to ensure that all personnel who operate
the Wire Winder are adequately trained to do so.
The owner/operator training shall include the following items:
•Checking Safety items.
•A run through of equipment.
•Control layout and what the controls do.
•Risks associated with operating a Wire Winder.
•Recommended safety clothing/equipment.
•Serviceable Items.
Owner and Operator Responsibilities
The responsibilities of the owner and operators of a Wire Winder are listed
below:
•All personnel involved in the operation, inspection and maintenance
of the Wire Winder are adequately trained.
•Manuals applicable to the Wire Winder are available to operators and
maintenance personnel.
•A maintenance logbook is maintained on the Wire Winder (Supplied
at the back of this manual).
•If the Wire Winder is not safe for operation it shall be immediately
removed from service.
•Be familiar with and understand the operating instructions and
emergency procedures.
•Check the work area for operational hazards.

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Operational and Maintenance Manual
Before Operation
For your safety and to maximize the service life of your Wire Winder, it is very
important to check your equipment’s condition before commencing operation.
Be sure to take care of any problem you find, or have the manufacturer correct
it.
Before beginning your pre-operation checks, be sure that the Wire Winder is
stable & level
Setting up.
•Attach the Wire Winder to the vehicle’s hitch (burder or eurohitch) as
per the vehicles operating manual.
•Connect hydraulic fittings.
•Fit or check fitment of spool top, spool top wedge, wedge pin and top
brace.
Check the General Condition of the Wire Winder.
•Look around for signs of oil leaks from the Hydraulic lines and motor.
•Remove any excess dirt or debris, from around any of the equipment.
•Check Wire Winder is securely attached to vehicle hitch.
•Check that all fasteners are tightened.
•Look for any signs of damage.
•Remove any wire that may still be attached to the spool or other
parts of the Wire Winder
•Check motor operation.
•Check bearing for excessive wear, play, vibration or noise.
WARNING
Improper maintaining of your Wire Winder, or failing to correct
a problem before operation, could cause malfunction that could
lend to serious injuries or death.
Always perform daily checklist inspection before every
operation, and correct any problem.

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Operational and Maintenance Manual
Operational Instructions

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Operational and Maintenance Manual
Operation
1. Inspect equipment.
2. Check fluid levels.
3. Enter vehicle.
4. Check that controls are functioning correctly (clockwise and counterclockwise
rotation).
5. Check that Emergency stop is working.
6. Commence operation.
Wire Winder Usage
Pass wire through Wire guide nearest
to fence line.
Secure wire to Lower Spool hoop.
Engage the spool and depending on
the position of the wire to be wound,
continue winding from a stationary
position, or match the speed of the
vehicle to the rate at which the wire
is being wound onto the spool.

Wire Winder Operator’s Manual Page No: 8
Operational and Maintenance Manual
Once the spool is full. The wire can
be removed by first taking off the top
brace.
Remove the R-Clip
Slide out the locking wedge.
Remove the top spool.
Cut the wire that was secured to the
outer hoop.

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Operational and Maintenance Manual
Remove the coil of wire from the
tapered spool.
Re-attach spool top, tapered wedge,
R-Clip and top brace and check for
and remove any wire that may have
become jammed in the unit.
The unit is now ready for use again.

Wire Winder Operator’s Manual Page No: 10
Operational and Maintenance Manual
Maintenance Instructions

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Operational and Maintenance Manual
Service and Maintenance
Please read the service and maintenance points below before operating the
Wire Winder.
Daily Checklist
It is the responsibility of the operator/owner to ensure all of the items listed
in the table have been checked prior to commencing daily operation of the
Munro Wire Winder.
A checklist log is located at the back of this document. Please keep
updated to ensure major servicing is completed when required.
Daily Checklist Table
Item
What
Action
Hydraulic Motor
Check hydraulic oil levels in vehicle
Top up oil as required.
Hydraulic lines
Check condition of hydraulic lines
Repair as required.
Controls
Check that controls are working
correctly.
Repair/un-jam as required
Spool
Ensure spool spins smoothly.
Clear jams and/or repair as required.
Frame
Visual inspection for any major
damage
Do not operate if the Wire Winder is in
an unsafe working condition. Contact
Munro Engineers for repair.
Preventative Maintenance Checklist
The checklist below is a preventative maintenance guideline for the Wire
Winder and may have to be adjusted based on the environment that it will
be operated in.
Item
What
Frequency
Grease Points
Apply grease to grease points –as required.
Weekly
Hydraulic System
Inspect fittings and hoses for any damage or loose
connections repair/replace as required.
3 months
Fasteners
Check for any loose bolts and tighten as required.
3 months

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Operational and Maintenance Manual
Major Inspection and Overhaul.
It is recommended that the Wire Winder be returned for a Major Inspection
and Overhaul after a maximum of ten years of service and every five years
thereafter.
A complete strip down and non-destructive examination shall be completed.
Particular attention shall be paid to the following areas:
•Structural defects
•Hydraulic System
•Safety Upgrades –If applicable.
•Manuals for safety operation and maintenance are still adequate.
Future use of the Wire Winder shall also be determined during this
inspection. Consideration should be given to the following:
•Actual Past Usage
•General Condition
•Anticipated usage
•Practicality of upgrading to latest OH&S and Standard requirements.
Service Parts
When ordering service parts for your Wire Winder, it can be simple and fast. It is
important to know the following information:
•Date of Purchase.
•Where purchased.
•Give description and quantity of required part.
•Address where to delivery to.
Current price and delivery will be quoted at the time of order placement.

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Operational and Maintenance Manual
Daily Checklist Log
The checklist(s) should be completed each day. The person(s) completing the daily
checklist shall be suitably trained. Mark in the comments section when the weekly and
monthly service items have been completed.

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Operational and Maintenance Manual
DAILY CHECKLIST LOG
Month Year Month Year
DATE
Checked
Checked By
Comments
DATE
Checked
Checked By
Comments
Yes
No
Yes
No
1st
1st
2nd
2nd
3rd
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4th
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Operational and Maintenance Manual
Daily Checklist log
Month Year Month Year
DATE
Checked
Checked By
Comments
DATE
Checked
Checked By
Comments
Yes
No
Yes
No
1st
2nd
3rd
4th
5th
6th
7th
8th
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31st

Wire Winder Operator’s Manual Page No: 16
Operational and Maintenance Manual
DAILY CHECKLIST LOG
Month Year Month Year
DATE
Checked
Checked By
Comments
DATE
Checked
Checked By
Comments
Yes
No
Yes
No
1st
2nd
3rd
4th
5th
6th
7th
8th
9th
10th
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Wire Winder Operator’s Manual Page No: 17
Operational and Maintenance Manual
DAILY CHECKLIST LOG
Month Year Month Year
DATE
Checked
Checked By
Comments
DATE
Checked
Checked By
Comments
Yes
No
Yes
No
1st
2nd
3rd
4th
5th
6th
7th
8th
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31st

Wire Winder Operator’s Manual Page No: 18
Operational and Maintenance Manual
DAILY CHECKLIST LOG
Month Year Month Year
DATE
Checked
Checked By
Comments
DATE
Checked
Checked By
Comments
Yes
No
Yes
No
1st
2nd
3rd
4th
5th
6th
7th
8th
9th
10th
11th
12th
13th
14th
15th
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