Mussana pony User manual

SAHNE-AUTOMATEN
MONTAPANNA
PONY
BOY
LADY
GRANDEBedienungsanleitung
Operating instructions
Notice d'utilisation
Istruzioni per l’uso
Instrucciones de uso
www.mussana.de
DUO

MUSSANA MICROTRONIC
Cream Whipping Machine
◆ PONY 2 litres
◆ BOY 4 litres
◆ LADY 6 litres
◆ GRANDE 12 litres
◆ DUO 2 x 6 litres
oPerating instructions For
Thank you for putting your trust in us and we
congratulate you on your purchase of a
Mussana Microtronic
Cream Whipping Machine.
You have acquired an absolutely top-class
Cream Whipping Machine.
Please read these operating instructions
thoroughly before using the machine for the
first time so that you can work with it for many
years, free of any trouble. The instructions
explain how you operate the following types of
appliances:
Manufacturer:
Hans Kratt Maschinenfabrik GmbH
D-68219 Mannheim
English
PONY BOY LADY GRANDE DUO

BrieF instructions
1. Insert the mains plug of your MUSSANA MICROTRONIC into a suitable, contact-
protected power point.
Ensure that other machines are at least 5 cm away.
2. Before your MUSSANA MICROTRONIC is first brought into service, it should be
thoroughly rinsed with approx. 1.5 litres of cold water. Please press the manual
button to remove water.
3. Fill the pre-cooled cream (with at least 30 % fat content) into the cream container.
4. Press one of the operating buttons on the panel to draw out the cream.
Manual button = The machine operates while you are pressing this button.
Continuous button = Press, the pump runs (for a maximum of 3 minutes), press
again, the pump stops.
Portion button = Automatically releases the chosen portion.
5. The air regulating valve must be adjusted in such a way that the cream does not
splash out.
6. We recommend the machine is cleaned daily in accordance with the cleaning
instructions.
7. Please read the detailed operating instructions thoroughly.
English

contents list
Hints concerning the cream Page 1
Reference the machine Page 2
Installing the machine and the mains Page 2
Bringing into service Page 3
Explanation about operational elements Page 4
Setting the air regulating valve Page 5
Cleaning instructions Page 6
Disinfecting Page 7
Care and maintenance Page 7
Table of faults Page 8
Technical data for Europe Page 9
Technical data for USA and Canada Page 10
a
B
c
d
e
F
g
h
i
J
K
l
English

Please Note:
1
hints concerning the creaM
Even the best cream whipping machine can only provide the best service if you use
the right cream. Please take into consideration that cream is a natural product which is
subject to different variations, such as the seasonal composition of the dairy animals’
feed.
Generally the use of fresh cream with a fat content of between 30 and 35 % is
recommended. When using long-life cream, it is possible to have longer durability but it
is recommendable to purchase well-known products as not all long-life creams whip up
satisfactorily.
A complete cold chain from the dairy to the end user must be
absolutely guaranteed. Even a brief increase in temperature can
destroy the cream culture and make whipping impossible.
Cream can be sweetened with any sugar in liquid form (pure sugar or liquid sweetener).
If you use crystal sugar, please stir well into the cream.
A
English

2
installing the Machine and the Mains
The Mussana Microtronic Cream Whipping Machine should be installed free-standing
on a firm, level surface. The distance between its side to other objects or walls should
be at least 5 cm, so that the heat removal functions perfectly. If an appliance such as a
deep fryer or oven, which produces heat, stands next to the cream whipping machine,
the distance away should be greater.
Please Note:
For USA and Canada:
reFerence the Machine
Every Mussana Microtronic Cream Whipping Machine is fitted as standard with a
pre-set portion control mode through sensor buttons and equipped with intensive
refrigeration up to the decorating nozzle.
Our product conforms to the relevant EC standards.
The machine has been tested according to DIN 10507 for cream whipping machines.
Each appliance carries an individual series number for identification of your machine.
The appliance can be connected to any correctly installed contact protected power
point with 230 Volt (50 Hz) alternating current. A 6.3 amp fuse is located on the in-built
electronic platform.
Too small a distance between them causes a reduction in
the refrigeration performance and extra burden on the
refrigeration unit.
The appliance cambe connected to any correctly installed contact protected power
point with 110 Volt (60Hz) alternating current. A 10 amp. fuse is located on the In-built
electronic platform.
B
C
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Bringing into service
1. Insert the plug into the suitable contact protected mains point. The refrigerator and
ventilator start up automatically. The red control light illuminates first of all on the
operating panel.
2. Before using for the first time, the machine should be cleaned, following our
cleaning instructions in point (H).
3. After about 20 minutes, the cream whipping machine has cooled down. This will be
indicated by the green light diode (operating situation).
3
Never fill the cream directly into the stainless steel inner
container!
4. Fill the required amount of pre-cooled cream into the cream container.
5. Place the air regulating valve to position 2 - 3 and press the manual button until
the cream comes out of the decorating nozzle. If the whipped cream does not
meet your expectations, please read further under section E (explanation of the air
regulating valve).
Should the pump not immediately absorb the cleaning liquid or the cream, unscrew
and remove the complete air regulating valve and apply drops of water directly into the
pump, after which the pump can absorb again.
D
Please Note:
English

OPERATING POSITION
red = too warm
green = OK
(in the cleaning-program,
the green lamp blinks
10 minutes)
yellow = to cold
exPlanation on oPeration eleMents
about 18 grams
about 30 grams
about 40 grams
about 60 grams
MANUAL BUTTON
Pump runs for as long as
the button is pressed.
(in the cleaning-program active)
PORTION-BUTTON
(in the cleaning-program
blocked)
4
Cleaning-program-button
LONG-LASTING
BUTTON
Press Button
= pump on
press again
= pump out
Maximum running
time 3 minutes
(Cleaning-intervall-irrigation
in the cleaning-program)
Cleaning-program-button
with interval-irrigation and
refrigeration-interruption
(10 minutes)
E
NEW
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setting the air regulating valve
1. The setting of the air regulating valve depends on the fat content of the cream
and the desired consistency.
2. Cream with a higher fat content e.g. over 32 % needs a lower air supply. Cream
with less fat content e.g. up to 30 % requires a higher air supply.
5
It is recommended to begin with a smaller scale setting between
2 and 3 as the cream turns to butter too quickly with too high an
air supply and the machine must then be completely cleaned.
3. If the cream is too runny, the air regulating valve must slowly be opened above
2 and 3 until the required consistency is reached. If the creams splashes out or is
whipped too stiffly, the air regulating valve must be closed tighter.
4. The air regulating valve (upper and lower part) must always be clean. If the air
regulating valve is dirty, the cream will not be whipped correctly as not enough air
can mix with the cream.
5. It is recommended that the cream be mixed welt every 3 - 4 hours in the cream
container so that the fat content of the cream is always evenly distributed.
F
Please Note:
English

1. Please press the cleaning-programm-button (green light blinks and the refrigeration
is interrupted for 10 minutes).
2. The cream-container with app.1,5 l hot waters filling and with operating the interval-
button pumping through the machine (the machine runs approximately
1,5 minutes and switches 8 times on and stops again).
3. The cream-container with ca. 1,5 l possible hot water (50° until 80° CS) filling and
two dosing head filling MUSSANA-MIKROCLEAN-DESINFEKTIONSCLEANER,
(app.40ml) giving inside.
Caution: Always use the dosing head provided!
The cleaning-solution also with operating the interval-button
pumping through
the machine.
Remind: a foaming of the cleaning-solution is normally and don't impair the
cleaning-process.
4. The cream-container with clear, cold water (app. 1,5 to 2 l) filling and with operating
the interval-button pumping through the machine again.
5. Unscrew the garnish tube (upper and lower part) and the air regulation valve, check
them for cleanliness and, if necessary, clean them under warm water again.
6. The machine with a moist rag cleaning and with one dry rag drieing.
7. After app. 10 minutes starts the refrigeration automatically and the machine is
operational again.
Respect: The refrigeration always should switch on remains, because the germ
growth is at 4° C reduced to zero. ( The machine has a very low Energy-
consumption)
8. If the machine is a longer time (1 weeks) out of working so, please the mixing-
system dismantles and dries.
9. Sould during the cleaning-process the red control-lamp lighting, no breakdown is
available so. This is only a reaction from the appliction of the hot water. After a short
waiting becomes through the green control-lamp the normal business-condition
again is showing.
cleaning instructions
6
For reasons of hygiene, your MUSSANA Microtronic should
be cleaned daily. Please only use the MUSSANA disinfectant
to clean and disinfect as this product guarantees thorough
cleaning of the machine, even under the strict pre-requisites of
the DIN 10507 standard for cream whipping machines.
G
Please Note:
English

disinFecting
For machines without automatic cleaning!
In order to increase the effect of disinfecting, the remainder of the cleaning liquid should
be left overnight once a week after the main washing process (in point G 3) in the pump
and the whipping system.
The next morning, before use, pump away the solution and rinse with about 3 litres of
clear, cold water. The disinfecting process should also be carried out after a long period
of non-use.
7
care and Maintenance
For machines without automatic cleaning!
1. From time to time the stainless steel inner container should also be cleaned. To
clean the inner container, remove the mains plug and let the appliance defrost. Use
hot water with washing-up liquid and finally dry the inner container thoroughly.
2. Never rub the outer coating with rough objects otherwise the surface scratches.
A standard stainless steel care product can be used to remove any pieces of fat
residue which have become stuck.
3. Occasionally an inspection of the sealing rings, espedally in the whipping system
and inlet pipe, should be carried out.
4. Any other maintenance to the machine is not required, other than normal cleaning
and disinfecting.
5. In case of faults which cannot be resolved by following the table of faults, please
contact your appropriate specialist dealer.
H
I
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taBle oF Faults
Please note:
Opening the machine’s cover is only permitted after agreement in advance with the
proper specialist dealer. Improper opening can lead to the damage of the electronic
components inside the machine.
Fault
1. The cooling machine ist not starting
up on the first use.
2. The pump is not sucking up any
water or cream
3. Cream is turning to butter in the
whipping system
4. The cream is too runny.
5. During the cleaning process, the red
control diode illuminates.
6. Duriing normal operation, the red
cooling diode illuminates.
7. Failure in functioning of one or
several buttons on the operating
panel.
Advice
Leave the machine about 20 mins without
mains connection so that pressure can be
reduced. Then re-connect to mains.
The pump is dry. Pour a little liquid trough
the opening of the air regulating valve, after
which the pump will work independently.
The cream is too warm and/or the air
regulating valve is on too thigh a setting.
Dismantie and clean the whipping system
Re-assemble all parts and make an
adjusment to the air setting. Pre-cool the
cream well.
Turn up the air regulating valve if the air
regulating valve is blocked, dismantie into 3
parts and clean.
The temperature reader reacts when hot
water is used. After cleaning, the grenn
control diode will light up again after a short
pause.
No self-help is possible. Please contact your
specialist dealer.
No self-help is possible. Please contact your
specialist dealer.
8
Before opening the machine’s cover, always pull out the mains
plug!
J
Please Note:
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technical data For euroPe
9
Electric-plans for cream-whipping machines Microtronic until
31.12.2001, Nr. 4999901
Electric-plans for cream-whipping machines Microtronic from
01.01.2002, Nr. 5000002
• Manufactured in accordance with EMVG • Tested according to DIN 10507 • Tested in accordance to GS
If you follow the prominent instruction manual exactly, you will work long time
undisturbed with the machine. Guarantee - and liability fells, that appear on the basis of
an improper service, are principle excluded. Technical alterations reservations.
Works in the inside of the appliance are allowed to only through the manufacturer, his
customer service or a similarly qualified person enforced becomes. If the main lead of
the appliance is damaged, it must be replaced with one of the aforementioned persons.
Voltage/Cycles: 230 V / 50 Hz
Energy intake: approx. 500 W
Fuse: T 6.3 A ( on the small
metal panel)
Refrigerant : R 134 a
Amount of cooling means:
PONY = 70 gram
BOY = 85 gram
LADY = 90 gram
GRANDE = 115 gram
DUO = 125 gram
K
T 6,3 A
Fuse
T 6,3 A
Fuse
English

technical data For usa and canada
10
Electric-plans for cream-whipping machines Microtronic until
31.12.2001, Nr. 4999901
Electric-plans for cream-whipping machines Microtronic from
01.01.2002, Nr. 5000002
• Manufactured in accordance with EMVG • Tested according to DIN 10507 • Tested in accordance to GS • Tested ETL/NSF-ETL
If you follow the prominent instruction manual exactly, you will work long time
undisturbed with the machine. Guarantee - and liability fells, that appear on the basis of
an improper service, are principle excluded. Technical alterations reservations.
Works in the inside of the appliance are allowed to only through the manufacturer, his
customer service or a similarly qualified person enforced becomes. If the main lead of
the appliance is damaged, it must be replaced with one of the aforementioned persons.
Voltage/Cycles: 110 V / 60 Hz
Energy intake: approx. 1000 W
Fuse: T 10 A ( on the small
metal panel)
Refrigerant : R 134 a
Amount of refrigerant:
PONY = 2,469 ounces
BOY = 2,998 ounces
LADY = 3,175 ounces
GRANDE = 4,056 ounces
DUO = 4,409 ounces
L
T 10 A
Fuse
T 10 A
Fuse
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sPare Part
suction tube
(20127000)
Pump compl.
(20210010) 30 - 35% fat
Air regulator
valve
(10010140)
O-seal
(20210020)
Airregulator
below part
(10010130)
O-seal
(20210016) 35 - 45% fat
(10050305)
Fastening tube
with spring
and Valve
(10050315)
Spring
(10050310)
Valve with
Spring
(20230010)
Dispensing
spout
(20245010)
Nozzle with
holder
(20225010)
Labyrinth Tube
mixing chamber
(20220021)
mixing chamber
(20220020)
suction tube
Ø 8 Pony + Boy (20240660)
Ø 10 Pony + Boy (20240661)
Ø 8 Lady 2001 (20240665)
Ø 10 Lady 2001 (20240666)
Ø 8 Duo + Grande 2001 (20240670)
Ø 10 Duo + Grande 2001 (20240671)
Ø 8 Lady + Grande 2002 (20240667)
Ø 10 Lady + Grande 2002 (20240668)
Ø 8 (20240650)
Ø 10 (20240655)
Connection for
suctiontube
Hans Kratt Maschinenfabrik GmbH

www.mussana.de