MW TOOLS MIG200I User manual

M1.3.MIG200I-MIG250I-MIG350I.NLFREN 09102018
HANDLEIDING - MODE D’EMPLOI - MANUAL
MIG200I (829500330)
MIG250I (829500340)
MIG350I (829500350)
Industriële inverter op wielen
Poste de soudage industriel mobile
Mobile industrial inverter
P.02 Gelieve te lezen en voor later gebruik bewaren
P.11 Veuillez lire et conserver pour consultation ultérieure
P.20 Please read and keep for future reference
FR
EN
NL
MIG200I
copyrighted document - all rights reserved by FBC

M1.3.MIG200I-MIG250I-MIG350I.NLFREN 09102018
2
NL
1 Veiligheid
Een vakopleiding is noodzakelijk om de machine te gebruiken.
• Gebruik lichaamsbeschermingen die voor laswerken aanbevolen worden.
• De gebruiker moet voldoende gekwaliceerd zijn voor las- en snijwerken.
• Schakel de machine uit voor alle onderhoud- en herstellingswerken.
Elektrische schok kan zware letsels veroorzaken, en zelfs de dood.
• Installeer een grondleiding.
• Raak nooit aan delen onder spanning met blote handen, of met natte
handschoenen/kleren.
• Maak zeker dat u goed geïsoleerd ben van de grond en van het werkstuk.
• Maak zeker dat uw werkhouding veilig is.
Schadelijke roken en gassen.
• Houd uw hoofd ver van de rook en de gassen om deze niet in te ademen.
• Ventileer de werkruimte met een afzuig- of beluchtingssysteem.
De boogstraling is gevaarlijk voor de ogen en de huid.
• Draag een masker, beschermende kleren en lashandschoenen.
• Gebruik maskers of een scherm om eventueel toeschouwers te beschermen.
829300180-GB
v1.0-29022012 3
OPERATORS’ MANUAL · TIG SERIES 2
1. SAFETY
Welding is dangerous, and may cause damage to you and others, so take good protection when welding. For
details, please refer to the operator safety guidelines in conformity with the accident prevention requirements of
the manufacturer.
Professional training is needed before operating the machine.
Use labor protection welding supplies authorized by national
security supervision department.
Operators should be with valid work permits for metal welding
(cutting) operations.
Cut off power before maintenance or repair.
Electric shock—may lead to serious injury or even death.
Install earth device according to the application criteria.
Never touch the live parts when skin bared or wearing wet
gloves/clothes.
Make sure that you are insulated from the ground and workpiece.
Make sure that your working position is safe.
Smoke & gas—may be harmful to health.
Keep your head away from smoke and gas to avoid inhalation of
exhaust gas from welding.
Keep the working environment well ventilated with exhaust or
ventilation equipment when welding.
Arc radiation—may damage eyes or burn skin.
Wear suitable welding masks and protective clothing to protect your
eyes and body.
Use suitable masks or screens to protect spectators from harm.
Improper operation may cause fire or explosion.
Welding sparks may result in a fire, so please make sure no
combustible materials nearby and pay attention to fire hazard.
Have a fire extinguisher nearby, and have a trained person to use it.
Airtight container welding is forbidden
Do not use this machine for pipe thawing.
Hot workpiece may cause severe scalding.
Do not touch hot workpiece with bare hands.
Cooling is needed during continuous use of the welding torch.
Noise may be harmful to people’s hearing.
Wear approved ear protection when welding.
Warn spectators that noise may be harmful to their hearing.
Magnetic fields affect cardiac pacemaker.
Pacemaker users should be away from the welding spot before
medical consultation.
829300180-GB
v1.0-29022012 3
OPERATORS’ MANUAL · TIG SERIES 2
1. SAFETY
Welding is dangerous, and may cause damage to you and others, so take good protection when welding. For
details, please refer to the operator safety guidelines in conformity with the accident prevention requirements of
the manufacturer.
Professional training is needed before operating the machine.
Use labor protection welding supplies authorized by national
security supervision department.
Operators should be with valid work permits for metal welding
(cutting) operations.
Cut off power before maintenance or repair.
Electric shock—may lead to serious injury or even death.
Install earth device according to the application criteria.
Never touch the live parts when skin bared or wearing wet
gloves/clothes.
Make sure that you are insulated from the ground and workpiece.
Make sure that your working position is safe.
Smoke & gas—may be harmful to health.
Keep your head away from smoke and gas to avoid inhalation of
exhaust gas from welding.
Keep the working environment well ventilated with exhaust or
ventilation equipment when welding.
Arc radiation—may damage eyes or burn skin.
Wear suitable welding masks and protective clothing to protect your
eyes and body.
Use suitable masks or screens to protect spectators from harm.
Improper operation may cause fire or explosion.
Welding sparks may result in a fire, so please make sure no
combustible materials nearby and pay attention to fire hazard.
Have a fire extinguisher nearby, and have a trained person to use it.
Airtight container welding is forbidden
Do not use this machine for pipe thawing.
Hot workpiece may cause severe scalding.
Do not touch hot workpiece with bare hands.
Cooling is needed during continuous use of the welding torch.
Noise may be harmful to people’s hearing.
Wear approved ear protection when welding.
Warn spectators that noise may be harmful to their hearing.
Magnetic fields affect cardiac pacemaker.
Pacemaker users should be away from the welding spot before
medical consultation.
829300180-GB
v1.0-29022012 3
OPERATORS’ MANUAL · TIG SERIES 2
1. SAFETY
Welding is dangerous, and may cause damage to you and others, so take good protection when welding. For
details, please refer to the operator safety guidelines in conformity with the accident prevention requirements of
the manufacturer.
Professional training is needed before operating the machine.
Use labor protection welding supplies authorized by national
security supervision department.
Operators should be with valid work permits for metal welding
(cutting) operations.
Cut off power before maintenance or repair.
Electric shock—may lead to serious injury or even death.
Install earth device according to the application criteria.
Never touch the live parts when skin bared or wearing wet
gloves/clothes.
Make sure that you are insulated from the ground and workpiece.
Make sure that your working position is safe.
Smoke & gas—may be harmful to health.
Keep your head away from smoke and gas to avoid inhalation of
exhaust gas from welding.
Keep the working environment well ventilated with exhaust or
ventilation equipment when welding.
Arc radiation—may damage eyes or burn skin.
Wear suitable welding masks and protective clothing to protect your
eyes and body.
Use suitable masks or screens to protect spectators from harm.
Improper operation may cause fire or explosion.
Welding sparks may result in a fire, so please make sure no
combustible materials nearby and pay attention to fire hazard.
Have a fire extinguisher nearby, and have a trained person to use it.
Airtight container welding is forbidden
Do not use this machine for pipe thawing.
Hot workpiece may cause severe scalding.
Do not touch hot workpiece with bare hands.
Cooling is needed during continuous use of the welding torch.
Noise may be harmful to people’s hearing.
Wear approved ear protection when welding.
Warn spectators that noise may be harmful to their hearing.
Magnetic fields affect cardiac pacemaker.
Pacemaker users should be away from the welding spot before
medical consultation.
829300180-GB
v1.0-29022012 3
OPERATORS’ MANUAL · TIG SERIES 2
1. SAFETY
Welding is dangerous, and may cause damage to you and others, so take good protection when welding. For
details, please refer to the operator safety guidelines in conformity with the accident prevention requirements of
the manufacturer.
Professional training is needed before operating the machine.
Use labor protection welding supplies authorized by national
security supervision department.
Operators should be with valid work permits for metal welding
(cutting) operations.
Cut off power before maintenance or repair.
Electric shock—may lead to serious injury or even death.
Install earth device according to the application criteria.
Never touch the live parts when skin bared or wearing wet
gloves/clothes.
Make sure that you are insulated from the ground and workpiece.
Make sure that your working position is safe.
Smoke & gas—may be harmful to health.
Keep your head away from smoke and gas to avoid inhalation of
exhaust gas from welding.
Keep the working environment well ventilated with exhaust or
ventilation equipment when welding.
Arc radiation—may damage eyes or burn skin.
Wear suitable welding masks and protective clothing to protect your
eyes and body.
Use suitable masks or screens to protect spectators from harm.
Improper operation may cause fire or explosion.
Welding sparks may result in a fire, so please make sure no
combustible materials nearby and pay attention to fire hazard.
Have a fire extinguisher nearby, and have a trained person to use it.
Airtight container welding is forbidden
Do not use this machine for pipe thawing.
Hot workpiece may cause severe scalding.
Do not touch hot workpiece with bare hands.
Cooling is needed during continuous use of the welding torch.
Noise may be harmful to people’s hearing.
Wear approved ear protection when welding.
Warn spectators that noise may be harmful to their hearing.
Magnetic fields affect cardiac pacemaker.
Pacemaker users should be away from the welding spot before
medical consultation.
Inhoud
1 Veiligheid.............................................................................................................................................................. 2
3 Algemene kenmerken.............................................................................................................................................. 3
3 Technische parameters ............................................................................................................................................ 4
4 Omschrijving ......................................................................................................................................................... 4
4.1 Voorpaneel ....................................................................................................................................................4
4.2 Achterpaneel .................................................................................................................................................5
4.3 Tussenpaneel ................................................................................................................................................. 5
4.4 Binnenpaneel................................................................................................................................................. 5
5 Installatie en gebruik............................................................................................................................................... 6
5.1 MMA lassen................................................................................................................................................... 6
5.2 Lassen met beschermgas.................................................................................................................................. 7
5.3 Lassen zonder gas .......................................................................................................................................... 8
6 Voorzorgmaatregelen ............................................................................................................................................. 8
6.1 Werkomgeving ............................................................................................................................................... 8
6.2 Veiligheidstips ................................................................................................................................................ 9
7 Onderhoud ........................................................................................................................................................... 9
8 Storingen ............................................................................................................................................................ 10
8.1 Oplossingen voor de meest voorkomende problemen........................................................................................ 10
8.2 Storingen in MIG/MAG................................................................................................................................. 10
9 Schakelschema .................................................................................................................................................... 29
10 EG conformiteitsverklaring ................................................................................................................................... 30
copyrighted document - all rights reserved by FBC

M1.3.MIG200I-MIG250I-MIG350I.NLFREN 09102018
3
NL
Een ongeschikt gebruik van de machine kan een brand of een
ontplofng veroorzaken.
• Vonken kunnen brand veroorzaken. Zorg ervoor dat er geen brandbaar materiaal in
de omgeving liggen.
• Zorg ervoor dat er een brandblusser is in de nabijheid, en dat iemand deze kan
gebruiken.
• Las nooit op een gesloten container.
• Gebruik dit toestel niet om leidingen te ontdooien.
Warme stukken kunnen brandwonden veroorzaken.
• Raak nooit aan warme stukken met blote handen.
• Een koelsysteem is noodzakelijk bij ononderbroken laswerken.
Het lawaai kan schadelijk zijn.
• Draag een aangepaste oorbescherming.
• Waarschuw eventueel toeschouwers over het gevaar.
Het elektromagnetische veld is gevaarlijk voor mensen met een
pacemaker.
• Mensen die een pacemaker dragen mogen niet bij laswerken blijven zonder
medisch advies.
Bewegende delen kunnen schade veroorzaken.
• Blijf niet in de nabijheid van bewegende delen zoals waaiers.
• Tijdens het lassen moeten de deuren, panelen, deksels en andere afschermingen
gesloten zijn.
In geval van problemen, neem contact op met een vakman.
• Lees het betreffende hoofdstuk van die handleiding in geval van moeilijkheden bij
de installatie of het gebruik van die machine.
• Indien u een probleem met behulp van de handleiding niet kan oplossen, contacteer
de technische dienst van uw verdeler.
3 Algemene kenmerken
• Geavanceerde IGBT inverter technologie
- Hoge frequentie inverter van 20 ~ 33 kHz vermindert de volume en het gewicht van de lasmachine.
- Grote vermindering van magnetische en weerstandverliezen, voor een grotere efciëntie met minder energieverbruik.
- Werkfrequentie buiten radio bereik, dus geen storingen.
• Controle systeem
- De geavanceerde regeltechniek voldoet aan verschillende toepassingen en verbetert de lasprestaties.
- Het kan met verschillende electroden met een diameter van 0,6 mm ~ 1,0 mm gelast worden, en zowel met zure als met
basische elektrodes.
- Eenvoudig starten van de lasboog, minder spatten, stabiele stroom en goede vormgeving.
• Mooie vorm en betrouwbaar structuur
- De metalen behuizing weerstaat schokken en vallen en garandeert een hoge efciëntie, zelfs in moeilijke
werkomgevingen.
- Uitstekende isolerende eigenschappen.
- Waterdicht, antistatisch en roestwerend.
829300180-GB
v1.0-29022012 4
OPERATORS’ MANUAL · TIG SERIES 2
1. SAFETY
Welding is dangerous, and may cause damage to you and others, so take good protection when welding. For
details, please refer to the operator safety guidelines in conformity with the accident prevention requirements of
the manufacturer.
Professional training is needed before operating the machine.
Use labor protection welding supplies authorized by national
security supervision department.
Operators should be with valid work permits for metal welding
(cutting) operations.
Cut off power before maintenance or repair.
Electric shock—may lead to serious injury or even death.
Install earth device according to the application criteria.
Never touch the live parts when skin bared or wearing wet
gloves/clothes.
Make sure that you are insulated from the ground and workpiece.
Make sure that your working position is safe.
Smoke & gas—may be harmful to health.
Keep your head away from smoke and gas to avoid inhalation of
exhaust gas from welding.
Keep the working environment well ventilated with exhaust or
ventilation equipment when welding.
Arc radiation—may damage eyes or burn skin.
Wear suitable welding masks and protective clothing to protect your
eyes and body.
Use suitable masks or screens to protect spectators from harm.
Improper operation may cause fire or explosion.
Welding sparks may result in a fire, so please make sure no
combustible materials nearby and pay attention to fire hazard.
Have a fire extinguisher nearby, and have a trained person to use it.
Airtight container welding is forbidden
Do not use this machine for pipe thawing.
Hot workpiece may cause severe scalding.
Do not touch hot workpiece with bare hands.
Cooling is needed during continuous use of the welding torch.
Noise may be harmful to people’s hearing.
Wear approved ear protection when welding.
Warn spectators that noise may be harmful to their hearing.
Magnetic fields affect cardiac pacemaker.
Pacemaker users should be away from the welding spot before
medical consultation.
OPERATORS’ MANUAL · TIG SERIES 3
Moving parts may lead to personal injury.
Keep yourself away from moving parts such as fan.
All doors, panels, covers and other protective devices should be
closed during operation.
Please seek professional help when encountering machine failure.
Consult the relevant contents of this manual if you encounter any
difficulties in installation and operation.
Contact the service center of your supplier to seek professional help
if you still can not fully understand after reading the manual or still
can not solve the problem according to the manual.
2. GENERAL DESCRIPTION
This welding machine is manufactured with advanced inverter technology. With PWM technology and power
MOSFET, it converts the DC voltage, which is rectified from 50Hz/60Hz input AC voltage, to 100KHz AC high
voltage. Then the voltage is dropped and rectified. For adopting switch power supply inverter technology, the
machine is much smaller and lighter.
TIG welding function is available on TIG160S, TIG180S and TIG200S.
MMA and TIG welding functions are available on TIG180A, TIG200A, TIG300A and TIG400A.
TIG160SⅡ, TIG200SⅡ, TIG180PⅡ, TIG180AⅡand TIG200AⅡare models of new products with plastic
enclosure. The enclosure is made of non-flammable ABS material. Compared to the machines of metal
enclosure, it has more advantages, such as beautiful appearance, excellent insulation, waterproof, antistatic
and anticorrosion.
In MMA welding, the external characteristic of the machine is constant current with arc force control. When the
arc voltage is normal, the welding current does not vary with the arc length, ensuring stable welding and elastic
arc. When the arc length is overly short and the arc voltage is overly low, the current increases correspondingly
to make the arc length recover automatically, ensuring stable arc and adjustable arc force. When the arc
voltage is too low to maintain arc, the external characteristic of the machine turns to drooping, avoiding spatters
due to the high current when short-circuited.
In TIG welding, the external characteristic of the machine is constant current. The welding current is very stable,
and does not vary with the arc length.
Block Diagram
829300180-GB
v1.0-29022012 3
OPERATORS’ MANUAL · TIG SERIES 2
1. SAFETY
Welding is dangerous, and may cause damage to you and others, so take good protection when welding. For
details, please refer to the operator safety guidelines in conformity with the accident prevention requirements of
the manufacturer.
Professional training is needed before operating the machine.
Use labor protection welding supplies authorized by national
security supervision department.
Operators should be with valid work permits for metal welding
(cutting) operations.
Cut off power before maintenance or repair.
Electric shock—may lead to serious injury or even death.
Install earth device according to the application criteria.
Never touch the live parts when skin bared or wearing wet
gloves/clothes.
Make sure that you are insulated from the ground and workpiece.
Make sure that your working position is safe.
Smoke & gas—may be harmful to health.
Keep your head away from smoke and gas to avoid inhalation of
exhaust gas from welding.
Keep the working environment well ventilated with exhaust or
ventilation equipment when welding.
Arc radiation—may damage eyes or burn skin.
Wear suitable welding masks and protective clothing to protect your
eyes and body.
Use suitable masks or screens to protect spectators from harm.
Improper operation may cause fire or explosion.
Welding sparks may result in a fire, so please make sure no
combustible materials nearby and pay attention to fire hazard.
Have a fire extinguisher nearby, and have a trained person to use it.
Airtight container welding is forbidden
Do not use this machine for pipe thawing.
Hot workpiece may cause severe scalding.
Do not touch hot workpiece with bare hands.
Cooling is needed during continuous use of the welding torch.
Noise may be harmful to people’s hearing.
Wear approved ear protection when welding.
Warn spectators that noise may be harmful to their hearing.
Magnetic fields affect cardiac pacemaker.
Pacemaker users should be away from the welding spot before
medical consultation.
829300180-GB
v1.0-29022012 3
OPERATORS’ MANUAL · TIG SERIES 2
1. SAFETY
Welding is dangerous, and may cause damage to you and others, so take good protection when welding. For
details, please refer to the operator safety guidelines in conformity with the accident prevention requirements of
the manufacturer.
Professional training is needed before operating the machine.
Use labor protection welding supplies authorized by national
security supervision department.
Operators should be with valid work permits for metal welding
(cutting) operations.
Cut off power before maintenance or repair.
Electric shock—may lead to serious injury or even death.
Install earth device according to the application criteria.
Never touch the live parts when skin bared or wearing wet
gloves/clothes.
Make sure that you are insulated from the ground and workpiece.
Make sure that your working position is safe.
Smoke & gas—may be harmful to health.
Keep your head away from smoke and gas to avoid inhalation of
exhaust gas from welding.
Keep the working environment well ventilated with exhaust or
ventilation equipment when welding.
Arc radiation—may damage eyes or burn skin.
Wear suitable welding masks and protective clothing to protect your
eyes and body.
Use suitable masks or screens to protect spectators from harm.
Improper operation may cause fire or explosion.
Welding sparks may result in a fire, so please make sure no
combustible materials nearby and pay attention to fire hazard.
Have a fire extinguisher nearby, and have a trained person to use it.
Airtight container welding is forbidden
Do not use this machine for pipe thawing.
Hot workpiece may cause severe scalding.
Do not touch hot workpiece with bare hands.
Cooling is needed during continuous use of the welding torch.
Noise may be harmful to people’s hearing.
Wear approved ear protection when welding.
Warn spectators that noise may be harmful to their hearing.
Magnetic fields affect cardiac pacemaker.
Pacemaker users should be away from the welding spot before
medical consultation.
829300180-GB
v1.0-29022012 4
OPERATORS’ MANUAL · TIG SERIES 2
1. SAFETY
Welding is dangerous, and may cause damage to you and others, so take good protection when welding. For
details, please refer to the operator safety guidelines in conformity with the accident prevention requirements of
the manufacturer.
Professional training is needed before operating the machine.
Use labor protection welding supplies authorized by national
security supervision department.
Operators should be with valid work permits for metal welding
(cutting) operations.
Cut off power before maintenance or repair.
Electric shock—may lead to serious injury or even death.
Install earth device according to the application criteria.
Never touch the live parts when skin bared or wearing wet
gloves/clothes.
Make sure that you are insulated from the ground and workpiece.
Make sure that your working position is safe.
Smoke & gas—may be harmful to health.
Keep your head away from smoke and gas to avoid inhalation of
exhaust gas from welding.
Keep the working environment well ventilated with exhaust or
ventilation equipment when welding.
Arc radiation—may damage eyes or burn skin.
Wear suitable welding masks and protective clothing to protect your
eyes and body.
Use suitable masks or screens to protect spectators from harm.
Improper operation may cause fire or explosion.
Welding sparks may result in a fire, so please make sure no
combustible materials nearby and pay attention to fire hazard.
Have a fire extinguisher nearby, and have a trained person to use it.
Airtight container welding is forbidden
Do not use this machine for pipe thawing.
Hot workpiece may cause severe scalding.
Do not touch hot workpiece with bare hands.
Cooling is needed during continuous use of the welding torch.
Noise may be harmful to people’s hearing.
Wear approved ear protection when welding.
Warn spectators that noise may be harmful to their hearing.
Magnetic fields affect cardiac pacemaker.
Pacemaker users should be away from the welding spot before
medical consultation.
OPERATORS’ MANUAL · TIG SERIES 3
Moving parts may lead to personal injury.
Keep yourself away from moving parts such as fan.
All doors, panels, covers and other protective devices should be
closed during operation.
Please seek professional help when encountering machine failure.
Consult the relevant contents of this manual if you encounter any
difficulties in installation and operation.
Contact the service center of your supplier to seek professional help
if you still can not fully understand after reading the manual or still
can not solve the problem according to the manual.
2. GENERAL DESCRIPTION
This welding machine is manufactured with advanced inverter technology. With PWM technology and power
MOSFET, it converts the DC voltage, which is rectified from 50Hz/60Hz input AC voltage, to 100KHz AC high
voltage. Then the voltage is dropped and rectified. For adopting switch power supply inverter technology, the
machine is much smaller and lighter.
TIG welding function is available on TIG160S, TIG180S and TIG200S.
MMA and TIG welding functions are available on TIG180A, TIG200A, TIG300A and TIG400A.
TIG160SⅡ, TIG200SⅡ, TIG180PⅡ, TIG180AⅡand TIG200AⅡare models of new products with plastic
enclosure. The enclosure is made of non-flammable ABS material. Compared to the machines of metal
enclosure, it has more advantages, such as beautiful appearance, excellent insulation, waterproof, antistatic
and anticorrosion.
In MMA welding, the external characteristic of the machine is constant current with arc force control. When the
arc voltage is normal, the welding current does not vary with the arc length, ensuring stable welding and elastic
arc. When the arc length is overly short and the arc voltage is overly low, the current increases correspondingly
to make the arc length recover automatically, ensuring stable arc and adjustable arc force. When the arc
voltage is too low to maintain arc, the external characteristic of the machine turns to drooping, avoiding spatters
due to the high current when short-circuited.
In TIG welding, the external characteristic of the machine is constant current. The welding current is very stable,
and does not vary with the arc length.
Block Diagram
829300180-GB
v1.0-29022012 4
OPERATORS’ MANUAL · TIG SERIES 2
1. SAFETY
Welding is dangerous, and may cause damage to you and others, so take good protection when welding. For
details, please refer to the operator safety guidelines in conformity with the accident prevention requirements of
the manufacturer.
Professional training is needed before operating the machine.
Use labor protection welding supplies authorized by national
security supervision department.
Operators should be with valid work permits for metal welding
(cutting) operations.
Cut off power before maintenance or repair.
Electric shock—may lead to serious injury or even death.
Install earth device according to the application criteria.
Never touch the live parts when skin bared or wearing wet
gloves/clothes.
Make sure that you are insulated from the ground and workpiece.
Make sure that your working position is safe.
Smoke & gas—may be harmful to health.
Keep your head away from smoke and gas to avoid inhalation of
exhaust gas from welding.
Keep the working environment well ventilated with exhaust or
ventilation equipment when welding.
Arc radiation—may damage eyes or burn skin.
Wear suitable welding masks and protective clothing to protect your
eyes and body.
Use suitable masks or screens to protect spectators from harm.
Improper operation may cause fire or explosion.
Welding sparks may result in a fire, so please make sure no
combustible materials nearby and pay attention to fire hazard.
Have a fire extinguisher nearby, and have a trained person to use it.
Airtight container welding is forbidden
Do not use this machine for pipe thawing.
Hot workpiece may cause severe scalding.
Do not touch hot workpiece with bare hands.
Cooling is needed during continuous use of the welding torch.
Noise may be harmful to people’s hearing.
Wear approved ear protection when welding.
Warn spectators that noise may be harmful to their hearing.
Magnetic fields affect cardiac pacemaker.
Pacemaker users should be away from the welding spot before
medical consultation.
OPERATORS’ MANUAL · TIG SERIES 3
Moving parts may lead to personal injury.
Keep yourself away from moving parts such as fan.
All doors, panels, covers and other protective devices should be
closed during operation.
Please seek professional help when encountering machine failure.
Consult the relevant contents of this manual if you encounter any
difficulties in installation and operation.
Contact the service center of your supplier to seek professional help
if you still can not fully understand after reading the manual or still
can not solve the problem according to the manual.
2. GENERAL DESCRIPTION
This welding machine is manufactured with advanced inverter technology. With PWM technology and power
MOSFET, it converts the DC voltage, which is rectified from 50Hz/60Hz input AC voltage, to 100KHz AC high
voltage. Then the voltage is dropped and rectified. For adopting switch power supply inverter technology, the
machine is much smaller and lighter.
TIG welding function is available on TIG160S, TIG180S and TIG200S.
MMA and TIG welding functions are available on TIG180A, TIG200A, TIG300A and TIG400A.
TIG160SⅡ, TIG200SⅡ, TIG180PⅡ, TIG180AⅡand TIG200AⅡare models of new products with plastic
enclosure. The enclosure is made of non-flammable ABS material. Compared to the machines of metal
enclosure, it has more advantages, such as beautiful appearance, excellent insulation, waterproof, antistatic
and anticorrosion.
In MMA welding, the external characteristic of the machine is constant current with arc force control. When the
arc voltage is normal, the welding current does not vary with the arc length, ensuring stable welding and elastic
arc. When the arc length is overly short and the arc voltage is overly low, the current increases correspondingly
to make the arc length recover automatically, ensuring stable arc and adjustable arc force. When the arc
voltage is too low to maintain arc, the external characteristic of the machine turns to drooping, avoiding spatters
due to the high current when short-circuited.
In TIG welding, the external characteristic of the machine is constant current. The welding current is very stable,
and does not vary with the arc length.
Block Diagram
829300180-GB
v1.0-29022012 4
OPERATORS’ MANUAL · TIG SERIES 2
1. SAFETY
Welding is dangerous, and may cause damage to you and others, so take good protection when welding. For
details, please refer to the operator safety guidelines in conformity with the accident prevention requirements of
the manufacturer.
Professional training is needed before operating the machine.
Use labor protection welding supplies authorized by national
security supervision department.
Operators should be with valid work permits for metal welding
(cutting) operations.
Cut off power before maintenance or repair.
Electric shock—may lead to serious injury or even death.
Install earth device according to the application criteria.
Never touch the live parts when skin bared or wearing wet
gloves/clothes.
Make sure that you are insulated from the ground and workpiece.
Make sure that your working position is safe.
Smoke & gas—may be harmful to health.
Keep your head away from smoke and gas to avoid inhalation of
exhaust gas from welding.
Keep the working environment well ventilated with exhaust or
ventilation equipment when welding.
Arc radiation—may damage eyes or burn skin.
Wear suitable welding masks and protective clothing to protect your
eyes and body.
Use suitable masks or screens to protect spectators from harm.
Improper operation may cause fire or explosion.
Welding sparks may result in a fire, so please make sure no
combustible materials nearby and pay attention to fire hazard.
Have a fire extinguisher nearby, and have a trained person to use it.
Airtight container welding is forbidden
Do not use this machine for pipe thawing.
Hot workpiece may cause severe scalding.
Do not touch hot workpiece with bare hands.
Cooling is needed during continuous use of the welding torch.
Noise may be harmful to people’s hearing.
Wear approved ear protection when welding.
Warn spectators that noise may be harmful to their hearing.
Magnetic fields affect cardiac pacemaker.
Pacemaker users should be away from the welding spot before
medical consultation.
OPERATORS’ MANUAL · TIG SERIES 3
Moving parts may lead to personal injury.
Keep yourself away from moving parts such as fan.
All doors, panels, covers and other protective devices should be
closed during operation.
Please seek professional help when encountering machine failure.
Consult the relevant contents of this manual if you encounter any
difficulties in installation and operation.
Contact the service center of your supplier to seek professional help
if you still can not fully understand after reading the manual or still
can not solve the problem according to the manual.
2. GENERAL DESCRIPTION
This welding machine is manufactured with advanced inverter technology. With PWM technology and power
MOSFET, it converts the DC voltage, which is rectified from 50Hz/60Hz input AC voltage, to 100KHz AC high
voltage. Then the voltage is dropped and rectified. For adopting switch power supply inverter technology, the
machine is much smaller and lighter.
TIG welding function is available on TIG160S, TIG180S and TIG200S.
MMA and TIG welding functions are available on TIG180A, TIG200A, TIG300A and TIG400A.
TIG160SⅡ, TIG200SⅡ, TIG180PⅡ, TIG180AⅡand TIG200AⅡare models of new products with plastic
enclosure. The enclosure is made of non-flammable ABS material. Compared to the machines of metal
enclosure, it has more advantages, such as beautiful appearance, excellent insulation, waterproof, antistatic
and anticorrosion.
In MMA welding, the external characteristic of the machine is constant current with arc force control. When the
arc voltage is normal, the welding current does not vary with the arc length, ensuring stable welding and elastic
arc. When the arc length is overly short and the arc voltage is overly low, the current increases correspondingly
to make the arc length recover automatically, ensuring stable arc and adjustable arc force. When the arc
voltage is too low to maintain arc, the external characteristic of the machine turns to drooping, avoiding spatters
due to the high current when short-circuited.
In TIG welding, the external characteristic of the machine is constant current. The welding current is very stable,
and does not vary with the arc length.
Block Diagram
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3 Technische parameters
Model MIG200I MIG250I MIG350I
Elektrische aansluiting 230 V + 15% 50/60 Hz 3 x 400 V + 15% 50/60 Hz
Nominale stroomvoorziening capaciteit 8,8 kVA 9,5 kVA 15 kVA
Nominale uitgangsstroom 200 A 250 A 350 A
Nominale uitgangsspanning 24 V 26,5 V 31,5 V
Nominale inschakelduur 35 % - 40 °C 35 % - 40 °C 40 % - 40 °C
Nullast spanning 52 V 54 V 62 V
MMA lasstroom 10 ~ 200 A 10 ~ 250 A 20 ~ 350 A
MIG lasstroom 30 ~ 200 A 30 ~ 250 A 50 ~ 350 A
MIG lasspanning 11 ~ 27 V 11 ~ 29 V 15 ~ 38 V
Toepasbare lasdraad capaciteit 0,6 / 0,8 / 0,9 / 1,0 mm 0,6 / 0,9 / 1,0 / 1,2 mm
Draaddoorvoersnelheid 1,5 ~16 m/min 1,5 ~15 m/min
Isolatieklasse F
Beschermklasse IP21S IP22S
Krachtfactor 0,7 0,93
Efciëntie 85 %
Afmetingen (l x b x h) 900 x 450 x 755 mm 880 x 296 x 616 mm
Gewicht 46 kg 47 kg 51 kg
4 Omschrijving
4.1 Voorpaneel
1. VRD LED
2. Power LED
3. Oververhitting LED
4. Voltmeter
5. Manuele draaddoorvoer knop
6. Spanning controleknop in MIG
7. Regelknop draaddoorvoersnelheid in MIG
8. Inductie controleknop
9. Euroconnector voor MIG lastoorts
10. Aansluiting toortskabel
11. “+” Uitgang aansluiting
12. “-” Uitgang aansluiting
13. TIG/MMA/MIG keuzeschakelaar
14. Toorts keuzeschakelaar
15. 2T/4T keuzeschakelaar
16. Regelknop MMA lasstroom
17. Amperemeter
6
2
3
4
6
9
7
8
10
11
12
13
14
15
16
17
1
5
1. VRD LED
2. Power LED
3. Overheating LED
4. Voltage meter
5. Manual wire feeding button
6. Voltage control knob in MIG
7. Wire feed speed control knob in MIG
8. Inductance control knob
9. European
connector of the welding torch in
MIG
10. Socket of wire pull torch control cable
11. “－” output terminal
12. “＋” output terminal
13. TIG/MMA/MIG switch
14. Push/Pull torch switch
15. 2T/4T switch
16. Current control knob in MMA
17. Current meter
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4.2 Achterpaneel
18. Voedingskabel
19. Schakelaar
20. Ventilator
21. Gasslang aansluiting
22. Aardaansluiting
4.3 Tussenpaneel
23. Burnback regelknop
4.4 Binnenpaneel
24. Spoel
25. Draaddoorvoer
26. Euroconnector
7
20
19
18
21
22
18. Power switch
19. Input power cord
20. Socket of gas regulator heater
21. Fan
22. Gas inlet
23. Burn back time
7
20
19
18
21
22
18. Power switch
19. Input power cord
20. Socket of gas regulator heater
21. Fan
22. Gas inlet
23. Burn back time
8
24
25 26
24.Spool
25.Wire feeder
26.Euro connector
7. Installation &Debugging & Operation
Notice: Please install the machine strictly according to the following steps.
Turn off the power supply before any electric connection operation.
IP21S enclosure protection grade, please do not operate it in rain.
7.1 MMA Installation
Fig 6 MMA Sketch Map
1. Please connect the primary power line to the according voltage class. Please make sure the power
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5 Installatie en gebruik
• Gelieve de machine precies volgens de volgende stappen te intalleren.
• Schakel de machine uit voor elke elektrische aansluitingswerk.
• De beveiligingsklasse van die machine is IP21S of IP22S, gebruik deze dus niet in de regen.
5.1 MMA lassen
5.1.1 Installatie
1. Sluit de stroomkabel aan. Controleer dat de de stroomnetspanning met de spanning van de lasmachine overeenstemt.
2. De voedingskabel moet goed aangesloten zijn om oxidatie te vermijden.
3. Controleer met een multimeter of de spanningsverandering aanvaardbaar is.
4. Sluit de stekker met de elektrodehouder in de “+” uitgang aan, en draai deze vast.
5. Sluit de stekker met de werkklem in de “-” uitgang aan, en draai deze vast.
6. Een verbinding met de aarde is noodzakelijk voor de veiligheid.
5.1.2 Werkmodus
1. Na de installatie volgens bovenstaande instructies, schakel de machine in aan de schakelaar. De power LED licht op en de
ventilator draait.
Let op de juiste polariteit bij de aansluiting. Er zijn twee bedradingswijzen: DCEP en DCNP.
DCPN: Sluit de elektrodehouder aan op de ‘‘-’’ uitgang en het werkstuk op de ‘‘+’’ uitgang.
DCEP: Sluit het werkstuk op de ‘‘-’’ uitgang en de elektrodehouder op de ‘‘+’’ uitgang.
Selecteer de bedrading afhankelijk van het werkstuk en elektrode toepassingseisen. Verschijnselen zoals instabiele boog,
overmatige spatten en plakken van elektrode kunnen optreden wanneer een onjuiste polariteit gekozen wordt. Wijzig de
verbinding door het uitwisselen van de snelle stekkers om het probleem op te lossen.
2. Nadat de MMA lasmodus geselecteerd werd, kan het lassen met de uitgangsstroom in het nominale bereik uitgevoerd
worden.
3. Kies een kabel met een grotere diameter om de spanningsval te verminderen als de secundaire kabels (laskabel en
aardingskabel) lang zijn.
4. Kies de lasstroom afhankelijk van het type en de grootte van de elektrode. Klem de elektrode en het lassen kan door een
korte boogontsteking uitgevoerd worden.
Voor de lasparameters, raadpleeg de tabel op de volgende pagina.
8
24
25 26
24.Spool
25.Wire feeder
26.Euro connector
7. Installation &Debugging & Operation
Notice: Please install the machine strictly according to the following steps.
Turn off the power supply before any electric connection operation.
IP21S enclosure protection grade, please do not operate it in rain.
7.1 MMA Installation
Fig 6 MMA Sketch Map
1. Please connect the primary power line to the according voltage class. Please make sure the power
Installatie schema MMA
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5.1.3 Lasparameters tabel (alleen ter referentie)
Elektrode diameter (mm) Aanbevolen lasstroom (A) Aanbevolen lasspanning (V)
1,0 20~60 20,8~22,4
1,6 44~84 21,76~23,36
2,0 60~100 22,4~24,0
2,5 80~120 23,2~24,8
3,2 108~148 23,32~24,92
4,0 140~180 24,6~27,2
5,0 180~220 27,2~28,8
6,0 220~260 28,8~30,4
Nota: Die tabel geldt voor zacht staal lassen. Voor andere materialen, raadpleeg de geschikte
documenten over de geschikte lasprocessen.
5.2 Lassen met beschermgas
5.2.1 Installatie
1. Verbind de lastoorts met de Euro connector en draai deze vast. Na installatie van de draadspoel, schuif de lasdraad in het
lichaam van de toorts.
2. Sluit de gases met regelaar aan de gasinlaat aan, met een gasslang.
3. Sluit de stekker met de aardeklem in de “-” uitgang aan, en draai deze vast.
4. Sluit de stekker van het voorpaneel in de “+” uitgang aan, en draai deze vast.
5. Installeer de draadspoel op de as, zodat de grootte van de groef in aanvoerpositie van het aandrijfwiel overeen met
de grootte van het contactpunt en die van de gebruikte lasdraad komt. Maak de drukarm van de haspel losser om de
lasdraad door de geleidebuis en in de groef van het aandrijfwiel te schuiven. Stel de drukarm in, zodat de draad niet kan
wegglijden. Een te grote druk kan de draad vervormen, en daardoor de draadaanvoer beïnvloeden.
Installatie schema lassen met beschermgas
10
Note: This table is suitable for mild steel welding. For other materials, please consult related materials and
welding processing manual.
7.2 Gas Shielded Welding Installation and Operation
7.2.1 Installation：
1) Insert the welding torch into the front panel’s “Euro connector for torch” output socket and tighten it. After
install the wire spool, pull through the welding wire into the torch body.
2) Connect the cylinder equipped with the gas regulator to the gas inlet on the back panel of the machine with a
gas hose.
3) Insert the cable plug with earth clamp into the front panel’s“-” output terminal and tighten it clockwise.
4) Insert the front panel’s quick plug into “+” output terminal and tighten it clockwise.
5) Install the wire spool on the spindle adapter, ensuring that the groove size in the feeding position on the drive
roll matches the contact tip size of the welding torch and the wire size being used. Release the pressure arm
of the wire feeder to thread the wire through the guide tube, and into the drive roll groove. Adjust the
pressure arm, ensuring no sliding of the wire. Too high pressure will lead to wire distortion, which will affect
wire feeding. Press the inching wire feeding button to thread the wire out of the torch contact tip.
Installation Sketch Map：
Fig7 Gas Shielded Welding Sketch Map
7.2.2 Operation：
1) After the correct installation per above methods, please turn on the power switch. While the power supply is
“ON”, welder startsto work normally with the indicator lighting up and fan working.Open the cylinder valve,
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5.2.3 Werkmodus
1. Na de installatie volgens bovenstaande instructies, schakel de machine in aan de schakelaar. De power LED licht op en de
ventilator draait. Open de kraan van de gases en regel de gasregelaar om het geschikte gasdebiet te krijgen.
2. Regel de juiste draaddoorvoersnelheid en lasspanning afhankelijk van de werkstuk dikte en elektrode diameter.
5.3 Lassen zonder gas
5.3.1 Installatie
1. Verbind de lastoorts met de Euro connector en draai deze vast. Na installatie van de draadspoel, schuif de lasdraad in het
lichaam van de toorts.
2. Steek de stekker met werkklem in de “+” uitgang op het voorpaneel, en draai deze vast.
3. Steek de snelle stekker van de draaddoorvoer in de “-” uitgang op het voorpaneel, en draai deze vast.
4. Installeer de bobijn op de as. Let erop dat de breedte van de groef op de aandrijfrol met de grootte van het contactpunt
van de toorts en met de draaddikte overeenkomt. Los de drukrol om de draad door de buis en op de groef van de
aandrijfrol te rijgen. Regel de drukrol zodat de draad niet afwijkt. Een te grote druk leidt tot een draadvervorming, die de
draaddoorvoer zal beïnvloeden. Druk op de knop voor manuele draaddoorvoer om de draad uit het contactpunt van de
toorts te trekken.
5.3.2 Werkmodus
1. De werkmodus is dezelfde als voor het lassen met beschermgas, behalve de polariteitsverbinding.
6 Voorzorgmaatregelen
6.1 Werkomgeving
• Laswerken moeten in een droge omgeving gebeuren, met minder dan 90% vochtigheid.
• Werk bij een temperatuur tussen -10°C en 40°C.
• Vermijd in de openlucht te lassen, behalve als u tegen zon en regen beschermd bent.
• Vermijd te lassen in een stofge plaats of in een omgeving met corrosieve chemische gassen.
• Werk in een omgeving zonder sterke wind.
11
and adjust the flow regulator to get the proper gas flow.
2) Preset the wiring feeding speed and welding voltage according to workspace’s thickness and electrode
diameter.
7.3 Installation and operation of gasless self-shielded metal arc welding
7.3.1Installation
1) Insert the welding torch into the front panel’s “Euro connector for torch” output socket and tighten it. After
install the wire spool, pull through the welding wire into the torch body.
2) Insert the cable plug with earth clamp into the front panel’s“+” output terminal and tighten it clockwise.
3) Insert the quick plug of the wire feeder into the front panel’s “-” output terminal and tighten it clockwise.
4) Install the wire spool on the spindle adapter, ensuring that the groove size in the feeding position on the drive
roll matches the contact tip size of the welding torch and the wire size being used. Release the pressure arm of
the wire feeder to thread the wire through the guide tube, and into the drive roll groove. Adjust the pressure
arm, ensuring no sliding of the wire. Too high pressure will lead to wire distortion, which will affect wire
feeding. Press the inching wire feeding button to thread the wire out of the torch contact tip.
Installation Sketch Map：
Installation Sketch Map
7.3.2 Operation：
The operation method is the same to gas shielded welding operation except for polarity connection.
Installatie schema lassen zonder gas
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6.2 Veiligheidstips
Ventilatie
Maak zeker dat de ventilatoren in de machine goed werken en dat de roosters niet bedekt zijn. De minimale afstand tussen de
lasmachine en een andere voorwerp moet tenminste van 30 cm zijn. Een goede ventilatie is uiterst belangrijk voor de goede
werking en de levensduur van de machine.
Overlading is verboden
Zorg ervoor dat de lasstroom de maximale belastingsstroom nooit overschrijdt. De overlading kan de levensduur van de
machine verminderen, en zelfs de machine beschadigen.
Overspanning is verboden
Voor de spanningsbereik van de machine verwijzen we u naar “hoofdparameters”. Die machine is met een compensatie
systeem uitgerust, die ervoor zorgt dat de spanning binnen een bepaald bereik varieert. Als de ingangsspanning te hoog is
kunnen componenten van de machine beschadigd worden.
Oververhitting
De oververhitting LED aan betekent dat de machine onder oververhitting status staat. Het lasproces kan dan plotseling stilstaan.
In die omstandigheden is het niet nodig het lastoestel opnieuw te starten. Laat de ingebouwde ventilator draaien om de
temperatuur in de machine te verlagen. U kunt verder lassen wanneer de temperatuur verlaagd is, en de LED uit is.
7 Onderhoud
WAARSCHUWING!
De onderhoud- en herstelwerken mogen alleen door gekwaliceerd personeel uitgevoerd worden. Schakel
de machine uit voor onderhoud of reparaties. Voor deze te openen, maak zeker dat de machine niet meer
aan het stroomnet aangesloten is.
• Controleer regelmatig dat de binnenaansluitingen in goede staat zijn (Bijz. stekkers). Maak de losse verbindingen goed
vast. Als er oxidatie is, verwijder deze met schuurpapier en sluit dan opnieuw aan.
• Houd handen, haar en werktuigen buiten bereik van de bewegende delen zoals de schoepen van de ventilator, om
lichamelijke of materiele schade te voorkomen.
• Reinig regelmatig met droge en schone perslucht. Als snijwerken uitgevoerd worden in een omgeving met zware roken
en vervuiling, moet de machine dagelijks gereinigd worden. De druk van de perslucht moet zo aangepast worden dat de
kleine componenten in de machine niet beschadigd kunnen worden.
• Vermijd regen, water en damp inltraties in de machine. Als u zulke inltratie vaststelt, droog de machine en controleer
dan de isolatie met een geschikt apparatuur (ook tussen de verbindingen, en tussen de verbindingen en de behuizing). De
machine mag opnieuw gebruikt worden alleen wanneer er geen abnormale verschijnselen meer zijn.
• Controleer regelmatig de isolatie van de kabels op perfecte toestand, en vervang indien nodig de isolatie of de kabel.
• Controleer regelmatig de gasslang op perfecte toestand, en vervang deze indien nodig.
• Als de machine voor een lange termijn niet gebruikt wordt, leg deze op in de originele verpakking in een droge plaats.
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8 Storingen
WAARSCHUWING!
De onderhoud- en herstellingswerken mogen alleen door gekwaliceerd personeel uitgevoerd
worden. Schakel de machine uit voor onderhoud of reparaties. Voor deze te openen, maak zeker
dat de machine niet meer aan het stroomnet aangesloten is.
8.1 Oplossingen voor de meest voorkomende problemen
Problemen Oorzaken Oplossingen
Geen weergave van stroom of
spanning wanneer de machine aan is
De voedingskabel is niet goed
aangesloten Sluit de voedingskabel aan
De lasmachine is defect Laat door een vakman controleren
De ventilator draait niet tijdens het
lassen
De voedingskabel voor de ventilator is
niet goed aangesloten Sluit de voedingskabel van de ventilator aan
De extra stroombron is defect Laat door een vakman controleren
De oververhitting LED is aan De oververhitting bescherming in
ingeschakeld Laat de machine afkoelen
8.2 Storingen in MIG/MAG
Problemen Oorzaken Oplossingen
Geen reactie wanneer de toortsknop
bediend wordt en alarm controlelamp
brandt niet
De toorts is niet goed met de haspel
verbonden Verbind de toorts correct met de haspel
De toortsknop is defect Herstel of vervang de toorts
Wanneer u de toortsknop bedient,
gaat het gas uit, maar er is geen
stroom en de alarm controlelamp
brandt niet
De aardekabel is niet goed met het
werkstuk verbonden Verbind de kabel correct met het werkstuk
De haspel of de toorts is defect Herstel de haspel of de toorts
Er is stroom wanneer de toortsknop
ingedrukt wordt, maar de haspel
werkt niet
De haspel is verstopt Ontstop
De haspel is defect Herstel de haspel
De printplaat voor controle of voor de
draadaanvoer is defect Vervang de printplaat
De lasstroom is onstabiel
De drukarm op de haspel is niet
correct ingesteld Regel de druk correct
De aandrijfrol komt niet overeen met
de grootte van de draad Controleer dat de groottes met elkaar overeenkomen
Het contactpunt van de toorts is
versleten Vervang het contactpunt
De geleidebuis van de draadaanvoer
is versleten Vervang de buis
De elektrode is van slechte kwaliteit Gebruik een elektrode van goede
kwaliteit
We verbeteren voortdurend onze producten, en sommige delen van die machine kunnen gewijzigd
worden om een betere kwaliteit te bereiken, zonder dat de werking en bediening beïnvloed worden.
Bedankt voor uw begrip.
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