mydocking.com DS0290020 User manual

Programming
Programming Control Unit CH_SV V00 1/9
Hanover, 05.08.2010
Project: Control unit „105; 105A; i105; 205A; i205; i305“
Project leader:
Document: Programming control unit „105; 105A; i105; 205A; i205; i305“
Version: 00
Revision:
Copy:
Programming
Programming button 1
Programming button 2
Programming button 3

Programming
Programming Control Unit CH_SV V00 2/9
1GENERAL........................................................................................................... 3
2PROGRAMMING CONTROL UNIT .................................................................... 3
2.1 S TART PROGRAMMING .......................................................................................................................... 3
2.1.1 Open programming menu................................................................................................................ 3
2.1.2 Select program no. .......................................................................................................................... 3
2.1.3 Confirm program no........................................................................................................................ 3
2.1.4 Select subprogram no...................................................................................................................... 3
2.1.5 Confirm subprogram no.................................................................................................................. 3
2.2 F INISH PROGRAMMING BY .................................................................................................................... 3
3ERROR MESSAGES .......................................................................................... 4
3.1 R EADING ERROR MESSAGES .................................................................................................................. 4
3.1.1 Start reading.................................................................................................................................... 4
3.1.2 Select program no. .......................................................................................................................... 4
3.1.3 Confirm subprogram no.................................................................................................................. 4
3.1.4 Finish reading ................................................................................................................................. 4
3.2 F INISH PROGRAMMING .......................................................................................................................... 4
4OPERATING CYCLES........................................................................................ 5
4.1 R EADING OPERATING CYCLES ............................................................................................................... 5
4.1.1 Start reading.................................................................................................................................... 5
4.1.2 Select operating cycles .................................................................................................................... 5
4.1.3 Select operating cycles .................................................................................................................... 5
4.2 F INISH OPERATING CYCLES ................................................................................................................... 5
5SELECT INFLATABLE SHELTER ON/ OFF...................................................... 5
5.1 F UNCTION INFLATABLE SHELTER O N .................................................................................................... 5
5.2 F UNCTION INFLATABLE SHELTER O FF ................................................................................................... 6
6CHOOSE INTERLOCKING DOOR..................................................................... 6
6.1 C HOOSE LIMIT SWITCH .......................................................................................................................... 6
6.2 C HOOSE PHOTOCELL ............................................................................................................................. 6
7INDICATION ON DISPLAY................................................................................. 6
8INDEX PROGRAM NUMBER/ SUBPROGRAM................................................. 7

Programming
Programming Control Unit CH_SV V00 3/9
1 General
With the control unit you can operate hinged lip and telescopic lip levelers. With this
short description you are able to configure the control unit.
Use for the programming the service tool article- nr.: DS0290020
2 Programming control unit
2.1 Start programming
For starting the programming mode you have to close the door. The control unit needs a
feedback on the terminal X05.
2.1.1 Open programming menu
•Switch off control unit or lock emergency stop push button
•Press programming button „2“
•Switch on control unit or unlock emergency stop button with pressed
programming button „2“
•Approx. 5s later P00 appears on the display
•Now the control unit is ready for programming
2.1.2 Select program no.
•Press programming button „1“ as often as necessary until the wished no. Of the
program is indicated, counting upwards from P00 to P99.
•By actuating the programming button „3“ it is possible to scroll backwards
2.1.3 Confirm program no.
•If the wished program no. Is indicated, press the programming button „2“ once.
The subprogram of the selected program no. flashes
2.1.4 Select subprogram no.
•Press programming button „1“ as often as necessary until the wished subprogram
no. Of the program is indicated, counting upwards from U00 to U99.
•By actuating the programming button „3“ it is possible to scroll backwards
2.1.5 Confirm subprogram no.
•If the wished subprogram no. Is indicated, press programming button „2“ once.
The selected program no. is indicated
•The selected subprogram no is stored
either
Select new program no. and change subprogram no. accordingly
or
2.2 Finish programming by
•Press Programming button „2“ for 5s
•The display shows the actual operation condition

Programming
Programming Control Unit CH_SV V00 4/9
Note!
If in the programming mode no push button is pressed anymore fro 60s, the changed settings
will be reset and the control unit will leave the programming mode automatically.
3 Error messages
3.1 Reading error messages
This part describes how to start the reading of the last 10 error messages of the control
unit
3.1.1 Start reading
•Switch off control unit or lock the emergency Stop button, close door
•Press programming button „2“
•Switch on control unit with pressed programming button „2“ or unlock the
emergency stop button
•Approx. 5s later P00 appears on the display
•The control unit is ready for programming
3.1.2 Select program no.
•Press programming button „1“ as often as necessary until the wished no. of the
program is indicated, counting upwards in this case P50
•By actuating the programming button „3“ it is possible to scroll backwards
3.1.3 Confirm subprogram no.
•If the wished subprogram no. Is indicated, press programming button „2“ once.
The last error message appears (for example F01), after the error message appears
the storage space U01
•The control unit is in the program mode error message
•You can scroll with the programming „1“ through the error list from the beginning
to the end. At the end U10 appears
•The last error is indicated first
•A free error space without an error message the display shows --
3.1.4 Finish reading
•When PXX is indicated, press programming button „2“ once
•The pre selected program no. P50 appears
either
Select a new program no. and change the subprogram no. according to it.
or
3.2 Finish programming
•Press programming button „2“ for 5s
•In the display the operation condition is shown accordingly
Note!
If in the programming mode no push button is pressed for 60s, the changed settings will be
reset and the control unit will leave the programming mode automatically.

Programming
Programming Control Unit CH_SV V00 5/9
4 Operating cycles
4.1 Reading operating cycles
This part describes how to start the reading of the operating cycles of the control unit
4.1.1 Start reading
•Switch off control unit or lock the emergency Stop button, close door
•Press programming button „3“
•Switch on control unit with pressed programming button „3“ or unlock the
emergency stop button
•Approx. 5s later S10 appears on the display
•The control unit is ready for reading operating cycles
4.1.2 Select operating cycles
•Press the programming button „1“ as often as necessary until the wished operating
cycles is indicated, counting upwards
•S11 - operating cycles dock leveler
•S12 - operating cycles door
•S13 - operating cycles inflatable shelter
4.1.3 Select operating cycles
•If the wished operating cycle is indicated, press programming button „3“ once.
The display shows flashing --
•Press programming button „1“ once, the number starts automatically from left to
right. A number with 8 digits will follow
•At the end of the number the display shows --
•By pressing the programming button „1“ once again, the number starts a second
time
•By pressing the programming button „3“ the display shows the pre selected
operating cycles no.
4.2 Finish operating cycles
•Select S10
•Press programming button „3“ 5s
•the display shows the operating cycles accordingly
Note!
If in the programming mode no push button is pressed for 60s, the changed settings will be
reset and the control unit will leave the programming mode automatically.
5 Select inflatable shelter On/ Off
This part describes how to choose the function inflatable shelter on/ off . This function
is only for the control unit „ i305“. For this the service tool is not necessary.
5.1 Function inflatable shelter On
•Dock leveler in resting position and door closed
•Press push button door „STOP“ 5s
•The two LED´s on the control units are flashing at the same time
•Release push button door „STOP“
•Press push button „AUTO“
•On the display appears S00

Programming
Programming Control Unit CH_SV V00 6/9
•Release push button „AUTO“
•The function inflatable shelter On is stored
5.2 Function inflatable shelter Off
•Dock leveler in resting position and door closed
•Press push button door „STOP“ 5s
•The two LED´s on the control units are flashing at the same time
•Release push button door „STOP“
•Press push button „AUTO“
•On the display appears S01
•Release push button „AUTO“
•The function inflatable shelter Off is stored
6 Choose interlocking door
This part describes how to choose the function interlocking door. The function of
interlocking door has two possibilities. It is possible to use a limit switch or a photocell
for the interlocking.
The description is only for control units “105”, “105A” and “205A”.
6.1 Choose limit switch
•Replace the cable bridge on terminal X13 on pin 4 and 5
6.2 Choose photocell
•Insert a cable bridge on terminal X13 pin 4 and 5
Note!
The programming in the programming mode P05 has no influence on this.
7 Indication on display
description Function symbol
Error and maintenance
indication
Maintenance:
Symbol lights if the control
units reach the adjusted
maintenance cycles.
Error message:
Symbol flashes if an error
appears.
Error and maintenance
indication
Function:
The symbol light if the dock
leveler is not ready for use.
Error message:
Symbol flashes if an error
appears.
Error and maintenance
indication
Function:
The display shows the actual
status of the loading bay.
Error message:
The display shows the actual
error code.

Programming
Programming Control Unit CH_SV V00 7/9
8 Index program number/ subprogram
Program menu Subprogram Description
P00 U00 Dock leveler hinged lip
U01 Dock leveler telescopic lip
P01 U00 Push button door not active
U01 Push button door active
P02 U00 Door function hold to run
U01 Door function impulse
P03 U00 Inflatable shelter not active
U01 Inflatable shelter active
U02 Inflatable shelter with Rollo active
P04 U00 Interlocking door/ leveler by limit switch
U01 Interlocking door leveler by photocell
P05 U00 Motor power 2,6A
U01 Motor power 3,2A
U02 Motor power 3,8A
U03 Motor power 4,4A
U04 Motor power 5,0A
U05 Motor power 5,6A
U06 Motor power 6,2A
U07 Motor power 6,8A
U08 Motor power 7,4A
U09 Motor power 8,0A
U10 Motor power 8,6A
U11 Motor power 9,2A
P06 U00 Maintenance cycle 1000
U01 Maintenance cycle 1500
U02 Maintenance cycle 2000
U03 Maintenance cycle 2500
U04 Maintenance cycle 3000
U05 Maintenance cycle 3500
U06 Maintenance cycle 4000
U07 Maintenance cycle 4500
U08 Maintenance cycle 5000
U09 Maintenance cycle 5500
U10 Maintenance cycle 6000
P10 U00 Lift/ lip out 5,0s
U01 Lift/ lip out 7,0s
U02 Lift/ lip out 9,0s
U03 Lift/ lip out 11,0s
U04 Lift/ lip out 13,0s

Programming
Programming Control Unit CH_SV V00 8/9
U05 Lift/ lip out 15,0s
U06 Lift/ lip out 17,0s
U07 Lift/ lip out 19,0s
P11 U00 Lip in 5,0s
U01 Lip in 8,0s
U02 Lip in 11,0s
U03 Lip in 14,0s
U04 Lip in 17,0s
U05 Lip in 20,0s
P12 U00 Automatic time 3,0s
U01 Automatic time 5,0s
U02 Automatic time 7,0s
U03 Automatic time 9,0s
U04 Automatic time 11,0s
U05 Automatic time 13,0s
U06 Automatic time 15,0s
U07 Automatic time 20,0s
U08 Automatic time 25,0s.
U09 Automatic time 30,0s
P13 U00 Automatic retraction 0,0s
U01 Automatic retraction 0,2s
U02 Automatic retraction 0,4s
U03 Automatic retraction 0,6s
U04 Automatic retraction 0,8s
U05 Automatic retraction 1,0s
U06 Automatic retraction 1,2s
U07 Automatic retraction 1,4s
U08 Automatic retraction 1,6s
U09 Automatic retraction 1,8s
U10 Automatic retraction 2,0s
P14 U00 Delay door opens 0,0s
U01 Delay door opens 5,0s
U02 Delay door opens 10,0s
U03 Delay door opens 15,0s
U04 Delay door opens 20,0s
U05 Delay door opens 25,0s
U06 Delay door opens 30,0s
P15 U00 Delay inflatable shelter „OFF“ 0,0s
U01 Delay inflatable shelter „OFF“ 5,0s
U02 Delay inflatable shelter „OFF“ 10,0s
U03 Delay inflatable shelter „OFF“ 15,0s
U04 Delay inflatable shelter „OFF“ 20,0s
U05 Delay inflatable shelter „OFF“ 25,0s
U06 Delay inflatable shelter „OFF“ 30,0s

Programming
Programming Control Unit CH_SV V00 9/9
P20 001 Address 001 control unit communication
002 Address 002 control unit communication
: :
256 Address 256 control unit communication
P50 U01 F01 – over current hydraulic motor L1
U02 F02 – over current hydraulic motor L2
U03 F03 – over current hydraulic motor L3
U04 F04 – phase sequence/ feedback signal contactor
U05 F05 – error Y1 defect
U06 F06 – error Y2 defect
U07 F07 – error Y1 is missing
U08 F08 – error Y2 is missing
U09 F09 – error RAM test
U10 F10 – error Flash Test
F11 – error push button
F12 – motor current detection defect
F13 – control voltage 24 V/ DC defect
P99 U00 Factory settings hinged lip
U01 Factory settings telescopic lip