Nakayama ES3000 User manual

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230V~, 50Hz
90W
5000rpm
104mm
2.3kgs

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On/Off
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Instruction Manual
Electric Chain Saw Sharpener
“WARNING-To reduce the risk of injury, user must read instruction manual”
Keep the operating instructions with the Chain saw sharpener, so that they may be referred
to, if necessary.

Specification
Save This Manual
You will need the manual for the safety warnings and precautions, assembly instructions, operating and
maintenance procedures, parts list and diagram. Keep the manual in a safe and dry place for future reference.
Safety Warnings and Precautions
WARNING: WHEN USING TOOL, BASIC SAFETY PRECAUTIONS SHOULD ALWAS BE FOLLOWED TO
REDUCE THE RISK OF PERSONAL INJURYAND DAMAGE TO EQUIPMENT.
Read all instructions before using the tool.
1. Keep work area clean. Cluttered areas invite injuries.
2. Observe work area conditions. Do not use machines or power tools in damp or wet locations. Do not expose to
rain. Keep work area well lighted. Do not use electrically powered tools in the presence of flammable gases or
liquids.
3. Keep children away. Children must never be allowed in the work area. Do not let them handle machines, tools,
or extension cords.
4. Store idle equipment. When not in use, tools must be stored in a dry location to inhibit rust. Always lock up
tools and keep out of reach of children.
5. Use the right tool for the job. Do not attempt to force a small tool or attachment to do the work of a larger
industrial tool. There are certain applications for which this tool was designed. It will do the job better and
more safety at the rate for which it was intended. Do not modify this tool and do not use this tool for a purpose
for which it was non intended.
6. Dress properly. Do not wear loose clothing or jewelry as they can be caught in moving parts. Protective,
electrically non-conductive clothes and non-skid footwear are recommended when working. Wear restrictive
hair covering to contain long hair.
7. Use eye and ear protection. Always wear ANSI approved impact safety goggles. Wear a full face shield if you
are producing metal filings or wood chips.
8. Do not overreach. Keep proper footing and balance at all times. Do not reach over or across running machines.
9. Maintain tools with care. Keep tools sharp and clean for better and safer performance. Follow instructions for
lubricating and changing accessories. Inspect tool cords periodically and, if damaged, have them repaired by
and authorized technician. The handles must be kept clean, dry, and free from oil and grease at all times.
10. Avoid unintentional starting. Be sure the switch is in the OFF position when not in use and before plugging
in.
11. Stay alert. Watch what you are doing, use common sense. Do not operate any tool when you are tired.
12. Check for damaged parts. Before using any tool, any part that appears damaged should be carefully checked
to determine that it will operate properly and perform its intended function. Check for alignment and binding of
moving parts; any broken parts or mounting fixtures; and any other condition that may affect proper operation.
Any part that is damaged should be properly repaired or replaced by a qualified technician. Do not use the tool
if any switch does not turn ON and OFF properly.
Motor
230V~, 50Hz
Power
90W
No load speed
5000rpm
Wheel capacity
104mm
Weight
2.3kgs

13. Guard against electric shock. Prevent body contact with grounded surface such as pipes, radiators, ranges,
and refrigerator enclosures.
14. Replacement parts and accessories. When servicing, use only identical replacement parts. Use of any other
parts will void the warranty. Only use accessories intended for use with this tool.
15. Do not operate tool if under the influence of alcohol drugs. Read warning labels on prescriptions to
determine if your judgment or reflexes are impaired while taking drugs. If there is any doubt, do not operate the
tool.
16. Use proper size and type extension cord. If an extension cord is required, it must be of the proper size and
type to supply the correct current to the tool without heating up. Otherwise, the extension cord could melt and
catch fire, or cause electrical damage to the tool. This tool requires use of an extension cord of 0 to 10 amps
capability(up to 50 feet), with wire size rated at 18 AWG. Longer extension cords require larger size wire. If
you using the tool outdoors, use an extension cord rated for outdoor use. (signified by “WA”on the jacket).
17. Maintenance. For your safety, maintenance should be performed regularly by a qualified technician.
18. Never use the Electric Chainsaw Sharpener around flammable materials.
19. This product contains lead, which is a chemical known to the State of California to cause cancer and birth
defects or other reproductive harm. (California Health & Safety Code 25249.5, et seq.)
NOTE: PERFORMANCE OF THIS TOOL(IF POWERED BY LINE VOLTAGE) MAY VARY DEPENDING ON
VARIATIONS IN LOCAL LINE VOLTAGE. EXTENSION CORD USAGE MAY ALSO AFFECT TOOL
PERFORMANCE.
WARNING: THE WARNING, CAUTIONS, AND INSTRUCTIONS DISCUSSED IN THIS INSTRUCTION
MANUAL CAN NOT COVER ALL POSSIBLE CONDITIONS AND SITUATIONS THAT MAY OCCUR. IT
MUST BE UNDERSTOOD BY THE OPERATOR THAT COMMON SENSE AND CAUTION ARE
FACTORS WHICH CAN NOT BE BUILT INTO THIS PRODUCT, BUT MUST BE SUPPLIED BY THE
UNPACKING.
Additional Safety Warnings
Grinding Wheel Warnings.
1. Do not use a grinding wheel if it is chipped, cracked, or worn. You can check if the wheel has cracks not visible
to the human eye by hanging it up by the central hole and tapping it with a non-metal object(Ie: screwdriver
handle). If it is in good condition it will produce a metallic sound. A dull sound indicates a crack or break.
2. Only use grinding wheels that fit the Arbor(7/8”). Do not try to change or modify the mounting hole on a
grinding wheel to make it fit. Grinding wheel replacements are available at Harbor Freight Tools.
3. Do not over-tighten the Grinding Lock Cap(#9).Tighten it by hand only. Over-tightening may cause the wheel to
break or disintegrate.
4. Never use the Chainsaw Sharpener without the Grinding Wheel Cover(#11) in place.
5. Always test the Grinding Wheel(#8) by running it for a minute prior to contact with a chain.
6. Keep away from the wheel when it is turning, and make sure no one is standing close, in the line of the wheel
rotation trajectory.
7. If the grinding wheel vibrates, turn off the machine immediately and check that it is mounted securely, and that
is not damaged.
8. Never try to stop the finding wheel with your hands, even if you are wearing safety gloves. The wheel will cut
through gloves and your hand, causing serious injury.
9. Never operate tool without the Grinding Wheel Cover in place.
10. Replacement grinding wheel listed speed must meet or exceed RPM rating of the tool.
WARNING: THIS MACHINE IS DESIGNED TO SHARPEN CHAINSAW CHAINS. DO NOT ATTEMPT TO

SHARPENANY OTHER TOOLS, AND DO NOTATTEMPT TO GRINDANY OTHER OBJECTS.
Unpacking
WHEN UNPACKING, CHECK TO MAKE SURE THE PARTS LISTED ON PAGE 9 ARE INCLUDED.
PRE-ASSEMBLY
To reduce the packing size, the inside structure of the sharpener has been improved. Note when the machine is
taken out from the packing.Adjust the spring to right place firstly. Do as following instructions with illustrations.
Unfolding the machine, you can see below structure. Spring status from packing(Fig 1)
Fig 1
Move this spring to right slots from both two ends, refer following illustration(Fig 2)
Fig.2

Note: this job there is no need to rely on any tool. If you use some tool, there is much help for your work.
ASSEMBLY
1. When installing the sharpener on a workbench, make sure that the Lock Wheel(#18).is accessible, as shown in
the mounting picture in FIGTURE 3.
2. Bolt(bolts not included) the unit directly to the workbench through the two 1/4”holes on the base(#17). The
workbench must have a solid surface capable of supporting the weight of this product the workpiece and
assorted tools. See FIGTURE 4.
Fig 3
Fig 4
Base(#17)
WARNING: ALWAYS UNPLUG THE UNIT BEFORE CHANGING GRINDING WHEELS, OR WHEN
MAKING ANYADJUSTMENTS TO THE SHARPENER.
Mounting a Grinding Wheel.
Refer to theAssembly Drawing on page 10 and FIGTURE 5 and FIGTURE 6 below.
1. Raise the Top Housing(#4) and lock it in the up position by tightening the Lock Stop(#6).
2. Remove the two screws holding the Grinding Wheel Cover(#11). Set the cover aside.
3. Unscrew the screw and Grinder Lock Cap(#9) that holds the Grinding Wheel(#8) in place.
4. Install the new wheel on the Grinding Wheel Base(#7), making sure it fits properly.
NOTE: DO NOT USEAGRINDING WHEEL IF IT IS CHIPPED, CRACKED, OR WORN. YOU CAN CHECK
IF THE WHEEL HAS CRACK NOT VISIBLE TO THE HUMAN EYE BY HANGING IT UP BY THE
CENTRALHOLE AND TAPPING IT WITH ANON METAL OBJECT(IE: SCREWDRIVER HANDLE).

IF IT IS IN GOOD CONDITION IT WILL PRODUCE A METALLIC SOUND. A DULL SOUND
INDICATES A CRACK OR BREAK.
5. Replace the Grinder Lock Cap(#9).
6. Replace the Grinding Wheel Cover(#11).
7. Release the Lock Stop(#6) and lower the Top Housing(#4).
8. Never operate tool without the Grinding Wheel Cover in place.
FIG.5
Fig.6

Operation
WARNING:ALWAYS UNPLUG THE UNIT WHILEADJUSTING CHAIN TO BE SHARPENED.
Refer to theAssembly Drawing on page 10 and the various photographs.
NOTE: RAISE THE TOP HOUSING(#4) WHILE ADJUSTING THE CHAIN.
1. Clean the chain before sharpening. Wash it with a non-flammable solvent. Do not use gasoline. Dry the chain.
2. Lift up the Chain Stop(#23) and secure the chain in the Sliding Guides(#31). See FIGTURE 8.
3. Lower the Chain Stop(#23) so that it is positioned on the tooth(cutter) you want to start with. See FIGTURE 7.
Tip of Chain Stop positioned against tooth
Chain stop(#23)
Chain Stop(#23)
Lock Nut
Lower Knob(#26) Angle Gauge Lock Wheel(#18)
Sliding Guides(#31)
Fig.7 Fig.8
4. See FIGTURE 7&8. Loose the Lock Wheel(#18) to allow entire housing to turn. Rotate the housing to match the
degree of angle you need on the Angle Gauge. Chinas come in various sizes with varying degrees of sharpening
angles. Check with your chain manufacture’s manual to determine what degree you need to sharpen at. Once the
degree is set, tighten the Lock Wheel(#18).
5. Lower the Top Housing(#4) so that the Grinding Wheel(#8) skims the chain tooth.
6. Hold it at that position while you tighten the Lock Stop(#6) so that the wheel will only go down to that point.
See FIGTURE 9.
7. Depending on the amount of material you wish to remove, tighten or loosen the Lower Knob(#26) and set the
Lock Nut. See FIGTURE 7. The Lower Knob(#26) has a Lock Nut which will determine how much material is
removed. Once you set the Lock Nut, fully tighten the Lower Knob(#26).

Lock Stop(#6)
Fig 9
8. Lock the chain in the Sliding Guides(#31) by turning the Handle(#34). See FIGTURE 10. The Handle(#34)
should be situated so that you can easily release and tighten it. You will need to release it each time you move to
the next link, and tighten it to sharpen each link.
Limiting Gauge
Handle (#34)
Fig 10
9.If the chain has been repeatedly sharpened, the chain depth limiting gauges may need to be taken down with a
flat file(not included). See FIGTURE 10&11. File down each gauge so that they are at a lower level than the
cutting teeth.
Fig. 11

Sharpening
1. Put on your protective gear and make sure the immediate area is clear of bystanders.
2. Plug in the Power Cord(#3) and push the green button on the Switch Plate(#5) to turn on the machine.
3. Slowly lower the grinding wheel as shown in FIGTURE 12. If you notice slight errors in your settings, turn off
the unit and unplug it before you make your adjustments.
Fig.12
NOTE: AGOOD GRIND OCCURS WHEN THE CONTACT BETWEEN THE WHEEL AND THE TEETH ARE
GRADUALAND SMOOTH. DO NOT STOP TOO LONG ON EACH TOOTH.
4. After sharpening one tooth, turn off the machine. Lift the Top Housing(#4), release the Handle(#34), and move
the chain so that the next link is positioned in the Chain Stop(#23). Tighten the Handle(#34). Turn the machine
back on and continue sharpening the next tooth. Repeat this process until you have sharpened all of the links set
up for this angle.
5. After you finished sharpening all of the teeth set for your current angle, turn off the machine by pushing the
black button in the Switch Plate(#5) and unplug the unit. See FIGTURE 11.
6. Loosen the Lock Wheel(#18) and reset the angle so that the first tooth that hasn’t been sharpened is positioned
against the Chain Stop(#23) and locked in as explained on page 6.
7. As you did with the first half of the chain, be sure to lower the Top Housing(#4) so that the Grinding Wheel(#8)
skims the chain tooth, and lock it in place. See page 6. Follow all of the steps on page 6 double checking
everything before you plug in the machine and turn it on again.
WARNING: REMEMBER TO TURN OFF THE MACHINE AND UNPLUG IT IF YOU NEED TO NAKE ANY
ADJUSTMENTS.
8. After you repeat all of steps under Sharpening on page 7, your chain is ready to be mounted on your saw.
Maintenance
1. Keep the Sharpener clean and free of dust, metal debris and dirt.
2. Check the Grinding Wheel before each use to make sure it isn’t damaged. Do not use a grinding wheel if it is
chipped, cracked, or worn. You can check if the wheel has cracks not visible to the human eye by hanging it up
by the central hole and tapping it with a non metal object(Ie: screwdriver handle). If it is in good condition it
will produce a metallic sound.A dull sound indicates a crack or break.

3. Replace the Grinding Wheel when it grinds down to a diameter of 3 inches.
Warning Symbols
The unit should be operated only by those who have read and understood all the safety
any operating instructions in this manual. Mind the safety of people present in the area
any time.
Read instructions before
operation
Do not expose to rain or moisture
Double insulation
Wear safety goggles and mask
Wear ear protectors
Wear gloves
Don not touch the moving
element.
Switch OFF: Remove plug from mains
before cleaning or maintenance
Keep bystanders away
“Electrical products must not be thrown out with domestic waste. Recycle
them at the special disposal centers provided for the purpose. Contact your
local authorities or stockiest for advice on recycling”.
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