Napoleon GD36NTR User manual

1
W415-0210 / R / 02.27.08
$10.00
INSTALLATION AND
OPERATION INSTRUCTIONS
Wolf Steel Ltd., 24 Napoleon Rd., Barrie, ON L4M 4Y8 Canada •[phone] •fax[phone]
www.napoleonfireplaces.com •[email protected]
CERTIFIED UNDER CANADIANAND AMERICAN NATIONAL STANDARDS: CSA 2.33 ●ANSI Z21.88 FOR VENTED GAS FIREPLACE HEATERS.
If the information in these instructions are
not followed exactly, a fire or explosion
may result causing property damage,
personal injury or loss of life.
- Do not store or use gasoline or other
flammable vapors and liquids in the vicinity
of this or any other appliance.
- WHAT TO DO IF YOU SMELL GAS:
Do not try to light any appliance.
Do not touch any electrical switch; do
not use any phone in your building.
Immediately call your gas supplier from
a neighbor's phone. Follow the gas
supplier’s instructions.
If you cannot reach your gas supplier,
call the fire department.
- Installation and service must be
performed by a qualified installer, service
agency or the supplier.
SAFETY INFORMATION
CERTIFIED FOR CANADA AND UNITED STATES USING ANSI/CSA METHODS.
GD36NTR
BGD36NTR
NATURAL GAS MODEL
GD36PTR
BGD36PTR
PROPANE GAS MODEL
BGD36 Illustrated
!
WARNING
INSTALLER: LEAVE THIS MANUAL WITH THE APPLIANCE.
CONSUMER: RETAIN THIS MANUAL FOR FUTURE REFERENCE.
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W415-0210 / R / 02.27.08
Minimum Enclosure Clearances
Minimum Mantel Clearances
Nailing Tab Installation
27-28 FINISHING
Door Removal & Installation
Door Glass Replacement
L36 Louvre Installation
Log Placement
Logo Placement
29 OPTIONAL BLOWER INSTALLATION
30 OPTIONAL FAN INSTALLATION
OPTIONAL THERMOSTATIC SENSOR
31 OPERATION / MAINTENANCE
Operating Instructions
Maintenance
30 ADJUSTMENTS
Pilot Burner Adjustment
Venturi Adjustment
32-34 REPLACEMENTS
Ordering Replacement Parts
Replacement Parts
Accessories
35-36 TROUBLE SHOOTING GUIDE
37 SERVICE HISTORY
38 NOTES
PG 2-5 INTRODUCTION
Warranty
General Instructions
General Information
Care of Glass and Plated Parts
Specifications
5-16 VENTING
Venting Lengths
Vent Installations
Typical Vent Installations
Special Vent Installations
Minimum Air Terminal Location Clearances
Venting Application Flow Chart
Venting Specifications
Pre-Installation Preparation
17-26 INSTALLATION
Wall and Ceiling Protection
Horizontal Installation
Vertical Installation
Using Flexible Vent Components
Fireplace Vent Connection
Using Rigid Vent Components
Vertical Venting Installation
Restricting Vertical Vents
Mobile Home Installation
Gas Installation
Optional Wall Switch Installation
Framing
NOTE: CHANGES, OTHER THAN EDITORIAL, ARE DENOTED BYA VERTICAL LINE IN THE MARGIN.
• Do not burn wood or other materials in this fireplace.
• Adults and especially children should be alerted to the hazards of high surface temperatures and should stay away to avoid burns or
clothing ignition. Supervise young children when they are in the same room as the fireplace.
• Clothing or other flammable material should not be placed on or near the fireplace.
• Due to high temperatures, the fireplace should be located out of traffic and away from furniture and draperies.
• Ensure you have incorporated adequate safety measure to protect infants/toddlers from touching hot surfaces.
• Even after the fireplace is out, the glass and/or screen will remain hot for an extended period of time.
• Check with your local hearth specialty dealer for safety screens and hearth guards to protect children from hot surfaces. These screens
and guards must be fastened to the floor.
• Any safety screen or guard removed for servicing must be replaced prior to operating the fireplace.
• It is imperative that the control compartments, burners and circulating blower and its passageway in the fireplace and venting system
are kept clean. The fireplace and its venting system should be inspected before use and at least annually by a qualified service person.
More frequent cleaning may be required due to excessive lint from carpeting, bedding material, etc. The fireplace area must be kept clear
and free from combustible materials, gasoline and other flammable vapours and liquids.
• Under no circumstances should this fireplace be modified.
• This fireplace must not be connected to a chimney flue pipe serving a separate solid fuel burning appliance.
• Do not use this fireplace if any part has been under water. Immediately call a qualified service technician to inspect the fireplace and to
replace any part of the control system and any gas control which has been under water.
• Do not operate the fireplace with the glass door removed, cracked or broken. Replacement of the glass should be done by a licensed
or qualified service person.
• Do not strike or slam shut the fireplace glass door.
• This fireplace uses and requires a fast acting thermocouple. Replace only with a fast acting thermocouple supplied by Wolf Steel Ltd.
• Pressure relief doors must be kept closed while the fireplace is operating to prevent exhaust fumes containing carbon monoxide, from
entering into the home. Temperatures of the exhaust escaping through these openings can also cause the surrounding combustible
materials to overheat and catch fire.
• Only doors / optional fronts certified with the unit are to be installed on the appliance.
TABLE OF CONTENTS
RETAIN THIS MANUAL FOR FUTURE REFERENCE
!
WARNING
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W415-0210 / R / 02.27.08
®
®
®
®
®
®
®
®
®
®
®®
®
®
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®®
®®
®
®
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THIS GAS FIREPLACE SHOULD BE INSTALLED AND SERVICED BY A QUALIFIED INSTALLER to conform with local
codes. Installation practices vary from region to region and it is important to know the specifics that apply to your area,
for example: in Massachusetts State:
• The fireplace damper must be removed or welded in the open position prior to installation of a fireplace insert or gas log.
• A carbon monoxide detector is required in all rooms containing gas fired appliances
• The appliance off valve must be a “T” handle gas cock.
• The flexible connector must not be longer than 36".
• The appliance is not approved for installation in a bedroom or bathroom unless the unit is a direct vent sealed combustion product.
• WARNING: This product must be installed by a licensed plumber or gas fitter when installed within the commonwealth of
Massachusetts.
In absenceof localcodes, installto thecurrent NationalFuel Gas Code,ANSIZ223.1, or thecurrent CAN/CGAB149, Installation
Codes.Mobile home installation mustconformwith local codesorin the absenceof localcodes, install to thecurrent standard
forgasequipped mobile housing CAN/CSAZA240 MH Series inCanadaor the Manufactured Home Construction andSafety
Standard, Title 24 CFR, Part 3280, or the Fire Safety Criteria for Manufactured Home Installations, Sites and Communities
Standard ANSI/NFPA 501A in the United States.
The fireplace and its individual shutoff valve must be disconnected from the gas supply piping system during any pressure
testing of that system at test pressures in excess of 1/2 psig (3.5 kPa). The fireplace must be isolated from the gas supply
piping system by closing its individual manual shutoff valve during any pressure testing of the gas supply piping system at test
pressures equal to or less than 1/2 psig (3.5 kPa).
Whenthe fireplaceisinstalled directlyon carpeting,vinyl tileor othercombustible
material other than wood flooring, the fireplace shall be installed on a metal or
wood panel extending the full width and depth.
If the optional fan or blower is installed, the junction box must be electrically
connectedand grounded inaccordance with localcodes. In theabsence of local
codes,use the current CSAC22.1 CANADIANELECTRICALCODE in Canada
or the ANSI/NFPA 70 NATIONAL ELECTRICAL CODE in the United States.
GENERAL INSTRUCTIONS
GENERAL INFORMATION
FOR YOUR SATISFACTION, THIS FIREPLACE HAS BEEN TEST-FIRED TO ASSURE ITS OPERATION AND QUALITY!
This fireplace is approved for bathroom, bedroom and bed-sitting room installations and is suitable for mobile home
installation.
No external electricity (110 volts or 24 volts) is required for the gas system operation.
Expansion / contraction noises during heating up and cooling down cycles are normal and are to be expected.
Provide adequate ventilation air. Provide adequate accessibility clearance for servicing and operating the fireplace.
Never obstruct the front opening of the fireplace.
Objects placed in front of the fireplace must be kept a minimum of 48" away from the front face of the unit.
Use only Napoleon® accessories designed for and listed with the model.
GD36 RATES AND EFFICIENCIES BGD36 RATES AND EFFICIENCIES
NG LP NG LP
ALTITUDE (FT) 0 - 4,500 0 - 4,500 ALTITUDE (FT) 0 - 4,500 0 - 4,500
MAX. INPUT (BTU/HR) 26,000 26,000 MAX. INPUT (BTU/HR) 18,000 17,000
MAX. OUTPUT (BTU/HR) 22,360 22,880 MAX. OUTPUT (BTU/HR) 11,500 10,900
EFFICIENCY (w/ the fan on) 86% 88% EFFICIENCY (w/ the fan on) 64% 64%
A.F.U.E. 64% 65% A.F.U.E. 53% 53%
MINIMUM INLET GAS SUPPLY
PRESSURE 4.5" WATER COLUMN 11" WATER COLUMN MINIMUM INLET GAS SUPPLY PRESSURE 4.5" WATER COLUMN 11" WATER COLUMN
MAXIMUM INLET GAS SUPPLY
PRESSURE 7" WATER COLUMN 13" WATER COLUMN MAXIMUM INLET GAS SUPPLY PRESSURE 7" WATER COLUMN 13" WATER COLUMN
MANIFOLD PRESSURE
(under flow conditions) 3.5" WATER COLUMN 10" WATER COLUMN MANIFOLD PRESSURE (under flow conditions) 3.5" WATER COLUMN 10" WATER COLUMN
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UseonlyWolf Steel,SimpsonDura-Vent,SelkirkDirect Temp,AmericanMetalAmerivent, orSuperSealventing components.
Minimum and maximum vent lengths, for both horizontal and vertical installations, and air terminal locations for either system
are set out in this manual and must be adhered to. For Simpson Dura-Vent, Selkirk Direct Temp,American MetalAmerivent,
and SuperSeal follow the installation procedure provided with the venting components.
All outer pipe joints of these venting systems must be sealed using Red RTV and/or Mill Pac high temperature sealant (not
supplied) hereafter referred to as high temperature sealant W573-0002 (Red RTV) and the high temperature sealant W573-
0007 (Mill Pac).
The connection between the adaptor and for these systems and the fireplace flue collar must be sealed using the high
temperature sealant W573-0007 Mill Pac (not supplied).
A starter adaptor must be used with the following vent systems and may be purchased from the corresponding
supplier:
Donot useabrasive
cleaners to clean
plated parts. Buff
lightly with a clean
dry cloth.
DONOT SUBSTITUTE MATERIALS.Cleanthe glassafter thefirst10hours
of operation with a recommended gas fireplace glass cleaner. Thereafter
cleanasrequired. DO NOT CLEAN GLASS WHEN HOT! If the glass isnot
kept clean permanent discolouration and / or blemishes may result.
BGD36 SPECIFICATIONS
GD36 SPECIFICATIONS
MODELS GD36 AND BGD36 MAY BE VENTED EITHER AS A TOP VENT OR A REAR VENT.
REFER TO THE SECTION APPLICABLE TO YOUR INSTALLATION.
VENTING LENGTHS
VENTING
FIGURE 1a
FIGURE 1b
CARE OF GLASS AND PLATED PARTS
38
1
/ 2 "
33"
7
1
/ 2 "
27"
14
1
/ 4 "
37
1
/ 4 "
18
5
/ 8 "
12
1
/ 4 "
4" DIA.
7" DIA.
3"
5
1
/ 2 "GAS
INLET
ELECTRICAL INLET
LEFT SIDE
24
1
/ 4 "
14
1
/ 4 "
32
3
/ 8 "
35
1
/ 2 "
32
3
/ 8 "
7
1
/ 2 "
27"
14
1
/ 4 "
36"
18"
12
1
/ 4 "
4" DIA.
7" DIA.
3"
5
1
/ 2 "
ELECTRICAL INLET
LEFT SIDE
14
1
/ 4 "
GAS
INLET
24
1
/ 4 "
32
3
/ 8 "
GD36 GLASS TYPE BGD36 GLASS TYPE
3/16" Ceramic Glass* 3/16" Tempered Glass*
*Available from your Napoleon®/ Wolf Steel Ltd. dealer.
PART 4" / 7" SUPPLIER WEBSITE ADDRESS*
Simpson Dura-Vent W175-0053 Wolf Steel Ltd. www.duravent.com
Selkirk Direct Temp 4DT-AAN Selkirk www.selkirkcorp.com
American Metal Amerivent 4DSC-N2 American Metal www.americanmetalproducts.com
SuperSeal 4DNA Metal-Fab www.mtlfab.com
* For Simpson Dura-Vent,
Selkirk Direct Temp,
merican Metal Amerivent,
and SuperSeal follow the
installation procedure
found on the website for
your venting supplier.
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6
W415-0210 / R / 02.27.08
** When a vertical rise is used as part of the venting configuration, a 0" rise per foot is acceptable.
For vent systems that provide seals on the inner exhaust flue, only the outer air intake joints must be sealed using a red high
temperature silicone (RTV).This same sealant may be used on both the inner exhaust and outer intake vent pipe joints of all
other approved vent systems except for the exhaust vent pipe connection to the fireplace flue collar which must be sealed
using the black high temperature sealant Mill Pac.
When using Wolf Steel venting components, use only approved Wolf Steel rigid / flexible components with the following
termination kits: WALLTERMINAL KITGD222, or 1/12 TO 7/12 PITCH ROOF TERMINALKIT GD110, 8/12 TO 12/12 ROOF
TERMINALKIT GD111, FLAT ROOF TERMINAL KIT GD112 or PERISCOPE KIT GD201 (for wall penetration below grade).
With flexible venting, in conjunction with the various terminations, use either the 5 foot vent kit GD220 or the 10 foot vent
kit GD330.
For optimum flame appearance and fireplace performance, keep the vent length and number of elbows to a
minimum.
The air terminal must remain unobstructed at all times. Examine the air terminal at least once a year to verify that
it is unobstructed and undamaged.
Wolf Steel rigid and flexible venting systems must not be combined.
Wolf Steel, Simpson Dura-Vent, Selkirk Direct Temp and American Metal Amerivent venting systems must not be
combined.
These vent kits allow for either horizontal or vertical venting of the fireplace. The maximum allowable horizontal run is 20
feet.
The maximum allowable vertical vent length is 40 feet. The maximum number of 4" vent connections is two horizontally or
three vertically (excluding the fireplace and the air terminal connections) when using flexible vent pipe.
For optimum performance, it is recommended that all horizontal runs have a 1" rise per foot.
GD36 REQUIRED RISE ON HORIZONTAL VENTING BGD36 REQUIRED RISE ON HORIZONTAL VENTING
REAR VENT RIGID VENTING 1" / FT ** REAR VENT RIGID VENTING 0" / FT
FLEXIBLE VENTING 1" / FT ** FLEXIBLE VENTING 0" / FT
TOP VENT RIGID VENTING 0" / FT TOP VENT RIGID VENTING 0" / FT
FLEXIBLE VENTING 0" / FT FLEXIBLE VENTING 0" / FT
CORNER VENT RIGID VENTING 6" CORNER VENT RIGID VENTING 0"
FLEXIBLE VENTING 6" FLEXIBLE VENTING 6"
VENT INSTALLATIONS
GD36 BGD36
HORIZONTAL VENT SECTIONS
Aminimumclearance of 1"at thebottomand sidesand2" at
thetop ofthe ventpipeonallhorizontal runsto combustibles
is required. Use firestop spacer W010-1777 (supplied).
HORIZONTAL VENT SECTIONS
Aminimumclearance of 1"at thebottomand sidesand2" at
thetop ofthe ventpipeon allhorizontal runsto combustibles
is required. Use firestop spacer W010-1774 (supplied).
VERTICAL VENT SECTIONS
Aminimum of 1" all around the vent pipe on all vertical runs
tocombustibles isrequired exceptfor clearancesin fireplace
enclosures. See "MinimumEnclosure Clearances" section.
Use firestop spacer W500-0096 (not supplied).
VERTICAL VENT SECTIONS
Aminimum of 1" all around the vent pipe on all vertical runs
tocombustibles isrequired exceptfor clearancesin fireplace
enclosures. See "MinimumEnclosureClearances" section.
Use firestop spacer W500-0096 (not supplied).
For safe and proper operation of the fireplace follow the venting instructions exactly.
Deviation from the minimum or maximum vertical vent length can create difficulty in burner start-up and/or
carboning.
Under extreme vent configurations, allow several minutes (5-15) for the flame to stabilize after ignition.
Vent lengths that pass through unheated spaces (attics, garages, crawl spaces) should be insulated with the
insulation wrapped in a protective sleeve to minimize condensation.
Provide a means for visually checking the vent connection to the fireplace after the fireplace is installed.
Use a firestop, vent pipe shield or attic insulation shield when penetrating interior walls, floor or ceiling.
FOR SPECIFIC VENTING PARAMETERS, REFER TO PAGES 10-15
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16”
MINIMUM
40 FT MAXIMUM
3 FT MINIMUM
16”
MINIMUM
40 FT MAXIMUM
3 FT MINIMUM
TYPICAL VENT INSTALLATIONS (GD36 AND BGD36)
FIGURE 2a FIGURE 2b
TOP EXITREAR EXIT
Use the GD201 periscope kit to locate the air termination
above grade. The periscope must be installed so that when
final grading is completed, the bottom air slot is located a
minimum of 12" above grade. The maximum allowable vent
length is 10 feet.
FIGURE 3a
PERISCOPE TERMINATION
(GD36 AND BGD36)
FIGURE 3b
30”
MINIMUM
12”
MINIMUM
TOP EXIT INSTALLATION REAR EXIT INSTALLATION
30”
MINIMUM
12”
MINIMUM
MAXIMUM 10FT VENT LENGTH
CORNER TERMINATION
FIGURE 4a 20” MAXIMUM
FIGURE 4b
(BGD36 ONLY)
(WITH RIGID ONLY)
6” RISE
MINIMU
M
FIGURE 2c
FIGURE 2d
GD36
* See chart on Page 6
20" MAXIMUM
241/4" MINIMUM
PLUS RISE*
24" MAXIMUM
24"
MINIMUM
57" MINIMUM
PLUS RISE**
33"
BGD36
FIGURE 2e
FIGURE 2f
* See chart on Page 6
20" MAXIMUM
241/4" MINIMUM
PLUS RISE*
24" MAXIMUM
10"
MINIMUM
423/8" MINIMUM
PLUS RISE**
323/8"
SPECIAL VENT INSTALLATIONS
GD36 BGD36
The maximum vent length
for a corner installation
is 24", where only 6" of
vertical rise is used. All
corner installations require
a minimum 6" rise. See
FIGURE 4a.
Themaximum ventlengthfor
a corner installation is 20" of
horizontal run, in addition to
the 45° offset. In this case
0" rise is acceptable when
using rigid. See FIGURE
4b. Flexible venting must
maintain a 6" rise. See
FIGURE 4a.
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FIGURE 5
MINIMUM AIR TERMINAL LOCATION CLEARANCES
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VENTING APPLICATION FLOW CHART
FIREPLACE VENT EXIT
REAR EXIT TOP EXIT
Horizontal Termination Vertical Termination Vertical Termination
Verticalrise is equal to or greater than the horizontal run
Vertical rise is less than horizontal run
Horizontal run + verti- cal rise to maximum of 40 feet
Horizontal run + verti- cal rise to maximum of 24.75 feet 3.5 times the vertical rise equal to or greater than the horizon- tal run
Horizontal Termination
Verticalrise is equal to or greater than the horizontal run
Horizontal run + verti- cal rise to maximum of 40 feet
Verticalrise is equal to or greater than the horizontal run
Horizontal run + verti- cal rise to maximum of 40 feet
Verticalrise is equal to or greater than the horizontal run
Horizontal run + verti- cal rise to maximum of 40 feet
Vertical rise is less than horizontal run Horizontal run + verti- cal rise to maximum of 40 feet 3 times the vertical rise equal to or greaterthan thehorizon- tal run
Vertical rise is less than horizontal run
Horizontal run + verti- cal rise to maximum of 24.75 feet 4.2 times the vertical rise equal to or greater than the horizon- tal run
Vertical rise is less than horizontal run Horizontal run + verti- cal rise to maximum of 40 feet 3 times the vertical rise equal to or greaterthan thehorizon- tal run
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W415-0210 / R / 02.27.08
90°
90°
90°
H1
V2
H2
V1
Simple venting configuration
(only one 90° elbow)
For vent configurations requiring more than one 90° elbow,
the following formulas apply:
Formula 1: HT < VT
Formula 2: HT + VT< 40 feet
Example 1:
V1 = 3 ft
V2 = 8 ft
VT = V1 + V2 = 3 + 8 = 11 ft
H1= 2.5 ft
H2= 2 ft
HR= H1+ H2 = 2.5 + 2 = 4.5 ft
HO= .
03(three 90° elbows - 90°) = .03(270° - 90°) = 5.4 ft
HT= HR+ HO = 4.5 + 5.4 = 9.9 ft
HT + VT = 9.9 + 11 = 20.9 ft
Formula 1: H
T < VT
9.9 < 11
Formula 2: H
T + VT< 40 feet
20.9 < 40
Since both formulas are met, this vent configuration is
acceptable.
FIGURE 7
The shaded area within the lines represents acceptable
values for HTand VT .
for the following symbols used in the venting calculations
and examples are:
>- greater than
>- equal to or greater than
<- less than
<- equal to or less than
HT- total of both horizontal vent lengths (HR) and offsets
(HO) in feet
HR- combined horizontal vent lengths in feet
HO- offset factor: .03(total degrees of offset - 90°*) in
feet
VT- combined vertical vent lengths in feet
feet inches
1° 0.03 0.5
15° 0.45 6.0
30° 0.9 11.0
45° 1.35 16.0
90°*2.7 32.0
* the first 90° offset has a zero value and is shown in the
formula as -90°
DEFINITIONS ELBOW VENT LENGTH VALUES
TOP EXIT / HORIZONTAL TERMINATION
FIGURE 6
02.5 5 7.5 10 12.5 15
40
10
20
30
17.5 20
2
2
38
02.5 5 7.5 10 12.5 15
40
10
20
30
17.5 20
.8
.8
39.2
GD36
BGD36
(HT) < (VT)
See graph to determine the required
vertical rise VTfor the required hori-
zontal run HT.
REQUIRED
VERTICAL
RISE IN
FEET VT
REQUIRED
VERTICAL
RISE IN
FEET VT
HORIZONTAL VENT RUN PLUS OFFSET IN FEET HT
HORIZONTAL VENT RUN PLUS OFFSET IN FEET HT
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90°
H2
H1
V1
See graph to determine the required
vertical rise VTfor the required
horizontal run HT .
Example 2:
V1 = VT= 6 ft
H1= 3 ft
H2= 5 ft
HR= H1+ H2 = 3 + 5 = 8 ft
HO= .03(two 90° elbows - 90°) = .03(180° - 90°) = 2.7 ft
HT= HR+ HO = 8 + 2.7 = 10.7 ft
HT + VT = 10.7 + 6 =16.7
Formula 1: H
T < 4.2 VT
4.2 VT = 4.2 x 6 = 25.2 ft
10.7 < 25.2
Formula 2: H
T + VT< 24.75 feet
16.7 < 24.75
Since both formulas are met, this vent configuration is
acceptable.
Forvent configurations requiring morethanone 90° elbow the
following formulas apply:
Formula 1: HT < 4.2 VT
Formula 2: HT + VT< 24.75 feet
Example 3:
V1 = 4 ft
V2 = 1.5 ft
VT= V1 + V2 = 4 + 1.5 = 5.5 ft
H1= 2 ft
H2= 1 ft
H3= 1 ft
H4= 1.5 ft
HR= H1+ H2 + H3+ H4 = 2 + 1 + 1 + 1. 5 = 5.5 ft
HO= .03(four 90° elbows - 90°) = .03(360° - 90°) = 8.1 ft
HT= HR+ HO = 5.5 + 8.1 = 13.6 ft
HT + VT = 13.6 + 5.5 = 19.1 ft
Formula 1: HT < 4.2 VT
4.2 VT = 4.2 x 5.5 = 23.1 ft
13.6 < 23.1
Formula 2: HT + VT< 24.75 feet
19.1 < 24.75
Since both formulas are met, this vent configuration is
acceptable.
FIGURE 8
FIGURE 8
H2
H4
V2
90°
H3
H1
V190°
FIGURE 10
The shaded area within the lines represents acceptable
values for HTand VT .
Simple venting configuration
(only one 90° elbow)
TOP EXIT / HORIZONTAL TERMINATION
051525
100
50
150
19.2512.5
24
57
147
051525
100
50
150
1 19.2512.5
10
57
147
8.42
3.5
GD36
BGD36
(HT) > (VT)
REQUIRED
VERTICAL
RISE IN
INCHES VT
HORIZONTAL VENT RUN PLUS OFFSET IN FEET HT
HORIZONTAL VENT RUN PLUS OFFSET IN FEET HT
REQUIRED
VERTICAL
RISE IN
INCHES VT
FIGURE 9
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See graph to determine the required vertical rise VTfor the
required horizontal run HT
For vent configurations requiring more than two 90° elbows
the following formulas apply:
Formula 1: HT < VT
Formula 2: HT + VT< 40 feet
Example 4:
V1 =9 ft
V2 =6 ft
VT = V1 + V2 = 9 + 6 = 15 ft
H1=3 ft
H2=2 ft
H3=1.5 ft
HR=H1+ H2 + H3= 3 + 2 + 1.5 = 6.5 ft
HO=.03(four 90° elbows - 90°)
=.03(90 + 90 + 90 + 90 - 90) = 8.1 ft
HT=HR+ HO = 6.5 + 8.1 = 14.6 ft
HT + VT =14.6 + 15 = 29.6 ft
Formula 1: H
T < VT
14.6 < 15
Formula 2: H
T + VT< 40 feet
29.6 < 40
Since both formulas are met, this vent configuration is
acceptable.
FIGURE 12
FIGURE 11
H2
V1
H3
90°
90°
90°
90°
The shaded area within the lines represents acceptable
values for HTand VT .
REAR EXIT / HORIZONTAL TERMINATION
H1
V2
Simple venting configuration
(only two 90° elbows)
(HT) < (VT)
REQUIRED
VERTICAL
RISE IN
FEET VT
HORIZONTAL VENT RUN PLUS OFFSET IN FEET HT
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H1
H2H3
H4
V1
V2
90°
90°
45°
90°
90°
Simple venting configuration
(only two 90° elbows)
Example 5:
V1 =4 ft
V2 =1.5 ft
VT = V1 + V2 = 4 + 1.5 = 5.5 ft
H1=2 ft
H2=1 ft
H3=1 ft
H4=1.5 ft
HR=H1+ H2 + H3+ H4 =2 + 1 + 1 + 1.5 = 5.5 ft
HO=.03(four 90° elbows + one 45° elbow - 90°)
=.03(90 + 90 + 90 + 90 + 45 - 90) = 9.45 ft
HT=HR+ HO = 5.5 + 9.45 = 14.95 ft
HT + VT = 14.95 + 5.5 = 20.45 ft
Formula 1: H
T < 3.5VT
3.5VT = 3.5 x 5.5 = 19.25 ft
14.95 < 19.25
Formula 2: H
T + VT< 24.75 feet
20.45 < 24.75
Since both formulas are met, this vent configuration is
acceptable.
FIGURE 14
For vent configurations requiring more than two 90° elbows
the following formulas apply:
Formula 1: HT < 3.5VT
Formula 2: HT + VT< 24.75 feet
See graph to determine the required vertical rise VTfor the
required horizontal run HT
FIGURE 13
The shaded area within the lines represents acceptable
values for HTand VT .
REAR EXIT / HORIZONTAL TERMINATION
051525
100
50
150
3.5 19.2512.5
12
66
147
1
(HT) > (VT)
REQUIRED
VERTICAL
RISE IN
INCHES VT
HORIZONTAL VENT RUN PLUS OFFSET IN FEET HT
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The shaded area within the lines represents acceptable
values for HTand VT .
V1 =5 ft
V2 =6 ft
V3 =10 ft
VT = V1 + V2 + V3= 5 + 6 + 10 = 21 ft
H1=8 ft
H2=2.5 ft
HR=H1+ H2= 8 + 2.5 = 10.5 ft
HO=.03(four 90° elbows - 90°)
=.03(90 + 90 + 90 + 90 - 90) = 8.1 ft
HT=HR+ HO = 10.5 + 8.1 = 18.6 ft
HT + VT = 18.6 + 21 = 39.6 ft
Formula 1: H
T < VT
18.6 < 21
Formula 2: H
T + VT< 40 feet
39.6 < 40
Since both formulas are met, this vent configuration is
acceptable.
Simple venting configurations
FIGURE 15
For vent configurations requiring more than zero 90° elbow
(top exit) or one 90° elbow (rear exit), the following formulas
apply:
Formula 1: HT < VT
Formula 2: HT + VT< 40 feet
See graph to determine the required vertical rise VTfor the
required horizontal run HT.
TOP OR REAR EXIT VERTICAL TERMINATION
90°
90°
90°
H2
V3
V1
90°
FIGURE 16
Example 6:
V2
H1
(HT) < (VT)
REQUIRED
VERTICAL
RISE IN
FEET VT
HORIZONTAL VENT RUN PLUS OFFSET IN FEET HT
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The shaded area within the lines represents acceptable
values for HTand VT .
For vent configurations requiring more than two 90° elbow
(top exit) or one 90° elbow (rear exit), the following formulas
apply:
Formula 1: HT < 3VT
Formula 2: HT + VT< 40 feet
Simple venting configurations
FIGURE 18
Example 7:
V1 =2 ft
V2 =1 ft
V3 =1.5 ft
VT = V1 + V2 + V3 = 2 + 1 + 1.5 = 4.5 ft
H1=6 ft
H2=2 ft
HR=H1+ H2= 6 + 2 = 8 ft
HO=.03(four 90° elbows - 90°)
=.03(90 + 90 + 90 + 90 - 90) = 8.1 ft
HT=HR+ HO = 8 + 8.1 = 16.1 ft
HT + VT = 16.1 + 4.5 = 20.6 ft
Formula 1: H
T < 3VT
3VT = 3 x 4.5 = 13.5 ft
16.1 > 13.5
Since this formula is not met, this vent configuration is
unacceptable.
Formula 2: H
T + VT< 40 feet
20.6 < 40
Since only formula 2 is met, this vent configuration is
unacceptable and a new fireplace location or
vent configuration will need to be established
to satisfy both formulas.
Example 8:
V1 =1.5 ft
V2 =5 ft
VT = V1 + V2 = 1.5 + 5 = 6.5 ft
H1=1 ft
H2=1 ft
H3=10.75 ft
HR=H1+ H2+ H3= 1 + 1 + 10.75 = 12.75 ft
HO=.03(three 90° elbows + one 45° elbow - 90°)
=.03(90 + 90 + 90 + 45 - 90) = 6.75 ft
HT=HR+ HO = 12.75 + 6.75 = 19.5 ft
HT + VT = 19.5 + 6.5 = 26 ft
Formula 1: H
T < 3VT
3VT = 3 x 6.5 = 19.5 ft
19.5 = 19.5
Formula 2: H
T + VT< 40 feet
26 < 40
Since both formulas are met, this vent configuration is
acceptable.
FIGURE 19
FIGURE 17
H1H2
V3
V1
90° 90°
90°
90°
H2
H3
V1
V2
90°
45°
90°
H1
90°
TOP OR REAR EXIT VERTICAL TERMINATION
V2
(HT) > (VT)
See graph to determine the required vertical rise VTfor the
required horizontal run HT.
REQUIRED
VERTICAL
RISE IN
FEET VT
HORIZONTAL VENT RUN PLUS OFFSET IN FEET HT
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Removethe baffle from the backof the firebox byremoving
the four screws. FIGURE 20a.
From inside the firebox,
insert the 4" flue pipe /
gasket assembly (provided)
through the rear of the
firebox. Secure the gasket
assembly to the rear and
top of the unit using 4 #8
x ¾ inch Hex Head Wildrill
screws supplied.
Do not overtighten. The gasket needs only to be snug
against the firebox. FIGURE 20b.
Before attaching elbows to the collars on the back
of the fireplace, 1½" will need to be trimmed off
the 4" collar.
Re-attachthebaffle to the backofthe firebox using thefour
screws. FIGURE 20a.
FIGURE 21
FAILURE TO INSTALL THE CAP WILL CAUSE THE FIREPLACE TO FUNCTION IMPROPERLY AND
CAN CAUSE INJURY OR PROPERTY DAMAGE. SEE TOP EXIT PREPARATION FOR DETAILS.
PRE-INSTALLATION PREPARATION
BAFFLE
SCREWS FIGURE 20b
BAFFLE
FIGURE 20a
Remove the baffle from
the back of the firebox by
removing the four screws.
FIGURE 20.
1. Removethe 7"diameter
cap from the top of the
fireplaceand re-secureitover
the 7" collar located at the
rear of the unit. Press firmly
on the cap while securing to ensure an airtight seal. Do not
damage the gasket.
2. Remove the plate covering the 4" diameter flue
opening (seen inside the top of the 7" diameter collar) and
discard. Try not to disturb the retaining ring or the gasket
beneath. Re-secure the ring and gasket using the screws
removed from the plate.
3. Frominside the firebox, insertthe4" flue pipe/gasket
assembly through the heat shield and out through the
retainingring. Securethe assemblytothe rearand topof the
unit using 4 #8 x ¾" Hex Head Wildrill screws supplied. Do
not overtighten. The gasket needs only to be snug against
the firebox. FIGURE 21.
Re-attachthebaffle to the back of thefireboxusing the four
screws. FIGURE 20A.
GD36 BGD36
From inside the firebox,
insert the 4" flue pipe /
gasketassembly (provided)
through the rear of the
firebox. Secure the gasket
assembly to the rear and
top of the unit using 4 #8
x ¾ inch Hex Head Wildrill
screws supplied.
Do not overtighten. The gasket needs only to be snug
against the firebox. FIGURE 22.
Before attaching elbows to the collars on the
back of the fireplace, 1½" will need to be trimmed
off the 4" collar.
FIGURE 23
FIGURE 22
1. Remove the 7"
diameter cap from the top
of the fireplace and re-
secure it over the 7" collar
located at the rear of the
unit. Press firmly on the cap
while securing to ensure an
airtight seal. Do not damage
the gasket.
2. Remove the plate covering the 4" diameter flue
opening (seen inside the top of the 7" diameter collar) and
discard. Try not to disturb the retaining ring or the gasket
beneath. Re-secure the ring and gasket using the screws
removed from the plate.
3. From inside the firebox, insert the 4" flue pipe /
gasket assembly through the heat shield and out through
the retaining ring. Secure the assembly to the rear and
top of the unit using 4 #8 x ¾" Hex Head Wildrill screws
supplied. Do not overtighten. The gasket needs only to
be snug against the firebox. FIGURE 23.
REAR EXIT REAR EXIT
TOP EXIT TOP EXIT
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HORIZONTAL INSTALLATION
INSTALLATION
WALL AND CEILING PROTECTION
For optimum performance it is recommended that all horizontal runs have a minimum 1" rise per foot using flexible
venting. For safe and proper operation of the fireplace, follow the venting instructions exactly.
If flexible venting is to be used remove the rigid firestop spacer. The remaining
hole is sized for flexible venting.
Thisapplication occurs when ventingthroughan exterior wall. Having
determined the air terminal location, cut and frame a hole in the
exterior wall 9 7/8" wide by 11 3/8" high to accommodate the firestop
sleeve assembly.
NOTE: THE FIRESTOP SLEEVEASSEMBLY MUST BEINSTALLED
WITH THE 2" CLEARANCE TO THE TOP.
The length of the vent shield may be cut shorter for combustible
walls that areless than 8 1/2" thickbut the vent shield mustextend
the full depth of the combustible wall.
1. Insert the firestop sleeve assembly into the wall, mark the wall
depth and trim the vent sleeve to suit. The screws that secure the
vent sleeve may need to be repositioned to ensure a rigid assembly
is maintained. Figure 25.
2. Apply a bead of caulking (not supplied) to the inside surface of the
firestop flange and secure the assembly to the wall. (Ensure that the
rectangular shaped assembly is installed
to maintain 2" from the top of the vent).
Figure 26.
3. Once the vent pipe is installed in it's final
position, apply high temperature sealant
W573-0002(not supplied) between thepipe
and the firestop.
NOTE: DO NOT FILL THE CAVITY
BETWEEN THE PIPE AND THE
VENT SLEEVE WITH ANY TYPE OF
MATERIAL.
1. Assemble the two halves of the vent sleeve by aligning the holes that come
together to make a rectangular shape (lip to the outside). Secure using 6 of the
screws supplied in the manual baggie.
NOTE: SCREWS NOT REQUIRED IN TWO BLIND HOLES. See Figure 24.
2. Fit the firestop spacer into one end of the vent sleeve and secure through
the aligned holes on the top, bottom, and sides with the remaining 5 screws
supplied.
GD36 FIRESTOP SLEEVE ASSEMBLY
113/8”
DETERMINE
THE
CORRECT
HEIGHT
FIRESTOP
SLEEVE
ASSEMBLY
FLANGE
CAULKING
97/8”
FIGURE 26
BLIND
HOLES
FIGURE 24
FIGURE 25
2”
1” 1”
TOP
FIRESTOP
SPACER
VENT
SLEEVE
VENT
SHIELD
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Thisapplication occurswhenventing througharoof. Installationkits for variousroof pitches areavailable fromyourNapoleon®
dealer. See Accessories to order the specific kit required.
1. Determine the air terminal location, cut and frame a 9½" square opening in the ceiling and the roof
to provide the minimum clearance between the vent pipe and any combustible material. Try to center
the vent pipe location midway between two joists to prevent having to cut them. Use a plumb bob to
line up the center of the openings.
Do not fill this space with any type of material.
A vent pipe shield will prevent any materials such as insulation, from filling
up the 1" air space around the pipe. Nail headers between the joist for extra
support.
2. Apply a bead of caulking (not supplied) to the framework or to the Wolf
Steel vent pipe shield plate or equivalent (in the case of a finished ceiling), and secure over the
opening in the ceiling. A firestop must be placed on the bottom of each framed opening in a roof
or ceiling that the venting system passes through. Apply a bead of caulking all around and place a
firestop spacer over the vent shield to restrict cold air from being drawn into the room or around the
fireplace.Ensure thatboth spacer andshield maintaintherequired clearancetocombustibles. Once
the vent pipe is installed in its final position, apply sealant
between the pipe and the firestop assembly.
3. In the attic, slide the vent pipe collar down to cover
up the open end of the shield and tighten. This will prevent
any materials, such as insulation, from filling up the 1" air
space around the pipe.
VERTICAL INSTALLATION
FIGURE 29
FIGURE 28
FIRESTOP
UNDERSIDE OF JOIST
91/2”
91/2”
SHIELD
FIGURE 30
VENT
PIPE
COLLAR
VENT PIPE
SHIELD
CAULKING
VENT PIPE
SHIELD
FIGURE 27
BGD36 FIRESTOP ASSEMBLY
Having determined the correct height for the air terminal location, cut and frame a hole in the exterior wall 9 7/8" wide by 11
3/8" high to accommodate the firestop assembly. Dry fit the firestop assembly before proceeding to ensure the brackets on
the rear surface fit within the horizontal framing.
The firestop spacer and shield do not limit the thickness of a wall. For wall construction when using less than 2" x 6" framing
the shield must be cut to suit.
As an alternative to framing, the vent pipe/liner can be enclosed in the wall using
Napoleon®vent sleeve VS47KT.
NOTE: THE FIRESTOP ASSEMBLY MUST BE
INSTALLED WITH THE VENT SHIELD TO THE TOP.
The length of the vent shield may be cut shorter for
combustible walls that are less than 8 1/2" thick but in
these cases the vent shield must extend the full depth of
the combustible wall.
1. Apply a bead of caulking (not supplied) around the
outer edge of the inside surface of the firestop assembly,
fit the firestop assembly to the hole and secure using the
4 screws W570-0026 (supplied in your manual baggie).
2. Oncetheventpipelinerisinstalledinitsfinalposition,applyhightemperature
sealant W573-0002 (not supplied) between the pipe / liner, and the firestop.
This restricts cold air from being drawn into the room or around the fireplace.
NOTE: DONOTFILLTHECAVITYBETWEENTHEPIPE/LINER,FIRESTOP
SLEEVE, AND THE FRAME WITH ANY TYPE OF MATERIAL.
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USING FLEXIBLE VENT COMPONENTS
Use only approved flexible vent pipe kits marked:
“Wolf Steel Approved Venting” as
identified by the stamp only on the
7” flexible vent pipe.
For safe and proper operation of the fireplace, follow the
venting instructions exactly.
All 4" flexible vent pipe and 7" flexible vent pipe joints
may be sealed using high temperature sealant W573-0002
(not supplied) or the high temperature sealant W573-0002
Mill Pac (not supplied). However, the high temperature
sealant W573-0007 Mill Pac (not supplied) must be used
onthe jointconnecting the 4" flexible vent andthe exhaust
flue collar.
SPACERS
ELBOW
FIGURE 31
Six inches (6”) is the minimum bend radius allowed for the
7” flexible vent pipe.
Do not allow the 4" flexible vent pipe
to bunch up on horizontal or vertical
runs and elbows. Keep it pulled
tight. A 1 1/4” air gap between the 4"
and 7" flexible vent pipes all around
is required for safe operation. A
spacer is required at the start, middle
and end of each elbow to ensure this
gap is maintained. Spacers are
attached to the 4" flexible vent pipe
at predetermined intervals to
maintain a 1-1/4” air gap to the 7"
flexible vent pipe. These spacers
must not be removed.
!
WARNING
7” FLEXIBLE
VENT PIPE
7” COUPLER
4”
FLEXIBLE
VENT PIPE
#8 X 1/2”
SELF DRILLING
SCREWS AND
WASHERS
4” COUPLER
HIGH
TEMPERATURE
SEALANT
7” FLEXIBLE
VENT PIPE
SCREWS
#10x2"
VENT PIPE
2" OVERLAP 7" FLEXIBLE
4" FLEXIBLE
VENT PIPE
CAULKING
ATTENTION-CHAUD
CAUTION - HOT
HIGH TEMPERATURE
SEALANT
FIGURE 32
1. Stretch the 4" flexible vent pipe to the required length taking into
account the additional length needed for the finished wall surface.
Slip the vent pipe a minimum of 2" over the inner sleeve of the air
terminal and secure with 3 #8 screws.Apply a heavy bead of the high
temperature sealant W573-0007 (not supplied).
NOTE: If using pipe clamps to connect vent components, 3
screws must also be used to ensure the connection cannot slip
off.
2. Using the 7" flexible vent pipe, slide over the outer combustion
air sleeve of the air terminal and secure with 3 #8 screws. Seal using
high temperature sealant W573-0002 (not supplied).
3. Insertthe vent pipesthrough the firestopmaintaining the required
clearance to combustibles. Holding the air terminal (lettering in an
upright, readable position), secure to the exterior wall and make weather
tight by sealing with caulking (not supplied).
4. If more vent pipe needs to be used to reach the fireplace, couple them
together as illustrated.The vent system must be supported approximately
every 3 feet for both vertical and horizontal runs. Use noncombustible
strapping to maintain the minimum 1" clearance to combustibles.
The air terminal mounting plate may be recessed into the exterior wall
or siding by 1½", the depth of the return flange.
FIGURE 33
HORIZONTAL AIR TERMINAL INSTALLATION
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FIGURE 37
2” OVERLAP
HIGH TEMPERATURE
SEALANT
#8 X 1/2”
SELF
DRILLING
SCREWS
1.Fasten the roof supporttothe roof using the screws
provided. The roof support is optional. In this case the
venting is to be adequately supported using either
an alternate method suitable to the authority having
jurisdiction or the optional roof support. Figure 34.
2. Stretch the 4" flexible vent pipe to the required
length. Slip the 4" flexible vent pipe a minimum of 2”
over the inner pipe of the air terminal connector and
secure with 3 #8 screws. Seal using a heavy bead of
high temperature sealant W573-0007 (not supplied).
Figure 35.
NOTE: If using pipe clamps to connect vent components, 3 screws must also be
used to ensure the connection cannot slip off.
3. Repeat using the 7" flexible vent pipe, using a heavy bead of high temperature sealant
W573-0002 (not supplied). Figure 35.
4. Threadtheair terminal connector / vent pipeassemblydown through the roof.The air terminal must be locatedvertically
and plumb. Attach the air terminal connector to the roof support, ensuring that the top of the air terminal is 16” above the
highest point that it penetrates the roof. Figure 34. DO NOT CLAMP THE FLEXIBLE VENT PIPE.
5. Removenailsfrom the shingles, above andtothe sides of the chimney.Place the flashing overtheair terminal connector
leavingamin. 3/4” of the airterminalconnector showing above the topofthe flashing. Slide the flashingunderneaththe sides
and upper edge of the shingles. Ensure that the air terminal connector is properly
centred within the flashing, giving a 3/4” margin all around. Fasten to the roof. Do
not nail through the lower portion of the flashing. Make weather-tight by sealing
with caulking. Where possible, cover the sides and top edges of the flashing with
roofing material. Figure 36.
6. Aligningthe seams ofthe terminal andair terminal connector, placethe terminal
over the air terminal connector making sure the vent pipe goes into the hole in the
terminal. Secure with the three screws provided. Figure 36.
7. Apply a heavy bead of weatherproof caulking 2" above the flashing. Note:
Maintainaminimum 2” space between theairinlet base and the storm collar. Install
the storm collar around the air terminal and slide down to the caulking. Tighten to
ensure that a weather-tight seal between the air terminal and the collar is achieved.
Figure 36.
8. If more vent pipe needs to be used to reach the fireplace,couple them together
as illustrated.The vent system must be supported approximately every 3 feet for
both vertical and horizontal runs. Use noncombustible strapping to maintain the
minimum 1" clearance to combustibles. Figure 33.
ROOF SUPPORT
FIGURE 34
4” FLEXIBLE
VENT PIPE
7” FLEXIBLE
VENT PIPE
INNER
PIPE
HIGH
TEMPERATURE
SEALANT
AIR
TERMINAL
CONNECTOR
FIGURE 35
VERTICAL AIR TERMINAL INSTALLATION
1. Installthe4" flexible vent pipe tothefireplace. Secure with 3 screwsandflatwashers. Seal
the joint and screw holes using the high temperature sealant W573-0007 (not supplied).
2. Install the 7" flexible vent pipe to the fireplace. Attach and seal the joints using the high
temperature sealant W573-0002 (not supplied).
FIREPLACE VENT CONNECTION
FIGURE 36
USING RIGID VENT COMPONENTS
Theventsystemmustbesupportedapproximatelyevery3feet
forboth vertical and horizontalruns. Use Napoleon® support
ring assembly W010-0370 or equivalent noncombustible
strappingto maintain theminimum clearance tocombustibles
for both vertical and horizontal runs.
SCREWS
#10x2"
7"RIGID
VENT
PIPE
CAULKING
4"RIGID
VENT
PIPE
SCREWS
SELF DRILLING
#8x1/2"
1"OVERLAP
SEALANT
HI-TEMP
ATTENTION-CHAUD
CAUTION - HOT
FIGURE 38
STORM
COLLAR
FLASHING
CAULKING
WEATHER
SEALANT
2” AIR INLET
BASE
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