Napoleon HD81 User manual

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INSTALLER: LEAVE THIS MANUAL WITH THE APPLIANCE.
CONSUMER: RETAIN THIS MANUAL FOR FUTURE REFERENCE.
INSTALLATION AND
OPERATING INSTRUCTIONS
1.22A
Wolf Steel Ltd., 24 Napoleon Rd., Barrie, ON, L4M 0G8 Canada /
103 Miller Drive, Crittenden, Kentucky, USA, 41030
Phone [phone] • Fax [phone] • www.napoleonfireplaces.com • [email protected]
SAFETY INFORMATION
!WARNING
If the information in these instructions are
not followed exactly, a fire or explosion
may result causing property damage,
personal injury or loss of life.
- Do not store or use gasoline or other flammable
vapors and liquids in the vicinity of this or any
other appliance.
- WHAT TO DO IF YOU SMELL GAS:
• Do not try to light any appliance.
• Do not touch any electrical switch; do not use
any phone in your building.
• Immediately call your gas supplier from a
neighbour’s phone. Follow the gas supplier’s
instructions.
• If you cannot reach your gas supplier, call the
fire department.
- Installation and service must be performed by a
qualified installer, service agency or the supplier.
CERTIFIED FOR CANADAAND UNITED STATES USING ANSI/CSA METHODS.
$10.00
HOT GLASS WILL CAUSE
BURNS.
DO NOT TOUCH GLASS UNTIL
COOLED.
NEVER ALLOW CHILDREN TO
TOUCH GLASS.
!
WARNING
CERTIFIED UNDER CANADIANAND AMERICAN NATIONAL STANDARDS: CSA 2.33,ANSI Z21.88 FOR VENTED GAS FIREPLACE HEATERS.
B81NG
NATURAL GAS
B81PG
PROPANE
HD81
GLASS BURNER
ASSEMBLY

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A. Attach the burner assembly to the firebox
base with the screws supplied, making sure
the pilot assembly is closest to the valve
access opening.
1.0 GENERAL INFORMATION
2.0 INSTALLATION
NOTE: Changes, other than editorial, are denoted by a line in the margin.
TABLE OF CONTENTS
A. Once either door is removed (see
Installation Instructions), remove the
valve access panel and the 4 retaining
brackets located at the top of the
firebox.
Retaining
Brackets
Access
Panel
Valve
Access
Opening
Burner
Assembly
Pilot
Assembly
This glass burner assembly is approved for use in the HD81 gas appliance only. It is not approved for use as a
stand alone appliance or in conjunction with any other appliance.
1.0 GENERAL INFORMATION 2
2.0 INSTALLATION 2
2.1 ACCESS PANEL 2
2.2 BURNER ASSEMBLY 2
2.3 BULKHEADS 3
2.4 NIGHT LIGHT™ INSTALLATION 4
2.5 PORCELAIN BASE INSTALLATION 4
2.6 GLASS MEDIA 5
3.0 ADJUSTMENT 6
3.1 FLAME CHARACTERISTICS 6
3.2 VENTURI ADJUSTMENT 6
4.0 REPLACEMENTS 7
2.1 ACCESS PANEL
2.2 BURNER ASSEMBLY

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2.3 BULKHEADS
NOTE: Bulkhead covers need to be removed.
A. Connect the gas flex lines and the pilot line
to the gas bulkheads located under the valve
access opening. Be sure to match up the gas
manifold marked with a painted dot with the
center bulkhead, also marked with a painted
dot. Care must be taken to ensure the pilot
line isn’t damaged and ensuring gas tight
connections are made.
Gas
Bulkheads
Painted
Dots
Pilot
Bulkhead
Pilot
Electrode
Leads
Pilot
Electrode
Venturi
Tube
Orifice
B. Connect the pilot electrode leads to the
bulkhead. The leads can only fit one way.
You need to match the 1/4” flag with the 1/4”
bulkhead spade and the 3/16” flag with the
3/16” spade.
C. Ensure the 2 venturi tubes are over the
orifices before lighting.
D. Check for gas leaks by brushing on a soap
and water solution. Do not use open flame.
E. After leak test has been performed re-install
access panel with gasket.

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2.4 NIGHT LIGHT™ INSTALLATION
GASKET
LENS
FRAME
COLOURED SIDE UP
NIGHT LIGHT
1
2
1
The porcelain base is shipped separate from the appliance
and is included with the burner assembly.
INSTALL IN THE FOLLOWING ORDER:
NOTE: Burner assembly must be installed first.
A. Side porcelain panels or brick panels must be
installed prior to porcelain base and glass. For
side porcelain panel installation see “PRP81
PORCELAIN REFLECTIVE RADIANT PANEL”
leaflet and for brick panel installation see “GD844KT
DECORATIVE BRICK PANEL - SANDSTONE”
leaflet.
B. Position the porcelain wire shields into the holes
in the bottom slots of the side porcelain panels.
There are tabs on the top of the shields so they
can only go in so far until they hit the firebox side.
Carefully place the porcelain base 2 over the wire
shields until it sits flat on the firebox base.
Porcelain
Base
Porcelain Wire Shields
2.5 PORCELAIN BASE INSTALLATION
Your HD81 comes equipped with 2 “Night Lights™”.
The lights have been pre-wired and are controlled from the
remote control.
Included with the burner assembly are the frames, lenses and
gaskets that need to be installed as illustrated.
THE FIREBOX MUST BE SEALED.
Over tightening the screws could break the lens.
“Light Leakage” from the holes in the housing lamp may be
observed. The holes in the lamp housing are necessary for
ventilation and must not be covered.
1

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C. Align the 4 tabs on the porcelain base
down to line up with the holes in the burner
tray. Secure using the screws provided.
Bend
Tabs
Pilot
Assembly
74.1A
Evenly spread the glass media onto the media tray, covering the burner tube and following the natural shape o
f
the media tray.
In some installations, glass media over the burner tube may cause a “Puffing” sound. If this sound is
excessive, simply push the media away from the burner ports.
NOTE: The distribution of glass media over the burner tube will influence the flame height. When the
flames impinge on the glass, the glass may discolour slightly and the edges may soften.
CLEANING GLASS MEDIA
Glass media may have a fine oil residue that needs to be cleaned prior to installation. Clean the glass with mild
dish soap, drain, rinse thoroughly and dry before placing over the burner.
CLEAN THE GLASS MEDIA PRIOR TO INSTALLATION. BEFORE APPLYING THE CLEANED GLASS, ENSURE
THAT IT IS DRY.
DO NOT CHANGE OR SUBSTITUTE THE GLASS MEDIA MATERIAL PROVIDED WITH THIS APPLIANCE. IF
REPLACING, USE ONLY THE REPLACEMENT GLASS MEDIA AVAILABLE FROM YOUR AUTHORIZED
DEALER / DISTRIBUTOR.
GLASS MEDIA OVER THE BURNER MUST NOT BE MORE THAN ONE LAYER HIGH. MORE THAN ONE LAYER
OVER THE BURNER WILL CAUSE FLAME LIFTING AND SOOTING PROBLEMS.
!
WARNING
2.6 GLASS MEDIA
2
2

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It’s important to periodically perform a visual check of the pilot and burner flames. Compare them to the illustra-
tions provided. If any flames appear abnormal call a service person.
FLAME MUST ENVELOP
UPPER 3/8” TO 1/2” OF
FLAME SENSOR
PILOT
BURNER
ELECTRODE
FLAME
SENSOR
54.1A
Air Shutter Openings both Burners
LP 7/16”
NG 3/16”
3.0 ADJUSTMENT
3.1 FLAME CHARACTERISTICS
3.2 VENTURI ADJUSTMENT
This appliance has an air shutter that has been factory set open according
to the chart below:
Regardless of venturi orientation, closing the air shutter will cause a more
yellow flame, but can lead to carboning. Opening the air shutter will cause a
more blue flame, but can cause flame lifting from the burner ports. The
flame may not appear yellow immediately; allow 15 to 30 minutes for the
final flame colour to be established.
AIR SHUTTER ADJUSTMENT MUST ONLY BE DONE BY A QUALIFIED
INSTALLER!
AIR
SHUTTER
OPENING
VENTURI
BURNER
ORIFICE
49.1

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4.0 REPLACEMENTS
COMPONENTS
REF NO. PART NO. DESCRIPTION
1 W280-0071 NIGHT LIGHT LENS FRAME
2 W290-0080 NIGHT LIGHT GASKET
3 W300-0086 CERAMIC BLUE NIGHT LIGHT LENS
4 W035-0272 PORCELAIN GLASS BURNER BASE
5 W100-0106 DOUBLE TUBE BURNER
6* W175-0227 CONNECTOR, 3/8” STAINLESS STEEL FLEX
7* W175-0289 CONNECTOR, 3/8” STAINLESS STEEL FLEX (24”)
8* W300-0102 6 LB BAG OF GLASS
9 W010-1861 2-WAY NATURAL GAS PILOT ASSEMBLY
9 W010-1862 2-WAY PROPANE GAS PILOTASSEMBLY
10 W565-0097 GLASS BURNER SCREEN
11 W080-0900 PILOT WIRE COVER
12 W750-0200 FLAME SENSOR
13 W750-0201 ELECTRODE
14 W455-0070 NATURAL GAS PILOT INJECTOR
14 W455-0068 PROPANE GAS PILOT INJECTOR
15* W456-0034 #34 ORIFICE NATURAL
15* W456-0054 #54 INSIDE ORIFICE PROPANE
15* W456-0052 #52 OUTSIDE ORIFICE PROPANE
9
12
3
5
10
12 13
14 4
11
Contact your dealer or the factory for questions concerning prices and policies on replacement parts. Normally
all parts can be ordered through your Authorized dealer / distributor.
FOR WARRANTY REPLACEMENT PARTS, A PHOTOCOPY OF THE ORIGINAL INVOICE WILL BE
REQUIRED TO HONOUR THE CLAIM.
When ordering replacement parts always give the following information:
• Model & Serial Number of appliance
• Installation date of appliance
• Part number
• Description of part
• Finish
* IDENTIFIES ITEMS WHICH ARE NOT ILLUSTRATED. FOR
FURTHER INFORMATION, CONTACT YOUR AUTHORIZED DEALER. 41.1
FAILURE TO POSITION THE PARTS
IN ACCORDANCE WITH THIS
MANUAL OR FAILURE TO USE ONLY
PARTS SPECIFICALLY APPROVED
WITH THIS APPLIANCE MAY
RESULT IN PROPERTY DAMAGE OR
PERSONAL INJURY.
!
WARNING

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44.1
5.0 NOTES