Travis Industries DVS EF Insert User manual

.. Travis Industries~ Inc.
Featuring the
;.\
~\t-
.:;..-- --
;;>
EJ\;I'I.BE:r:l. TM
GAS GETS R7 yre
• Direct Vent Fireplace Insert
• Masonry or Factory Built (Metal) Fireplace
• Residential or Mobile Home
Burner
Listed
. 001 !ll3CSA.2.33tvm
CA.N'ffiA2. 17M31 , U. L 3J7b
WARNING : Improper installation, adjustment, alteration, service or maintenance can cause
injury or property damage. Refer to this manual. For assistance or additional
information consult a qualified installer, service agency, or the gas supplier.
-Do not store or use gasoline or other flammable vapors and liquids
in the vicinity of this or any
other appliance.
Installation must be performed by a qualified installer, service agency
or the gas supplier
IF YOU SMELL GAS
• Do not try to light any appliance.
• Do not touch any electrical switch; do not use any phone in your building.
• Immediately call gas supplier from a neighbor's phone. Follow the gas supplier's instructions.
• If you cannot reach your gas supplier, call the fire department.
DVS Insert EF Manual
Installer: After installation
give this manual to the home-owner and
explain operation of this heater.
© Copyright 2004, Travis Industries, Inc.
$10.00 100-01150
TRAVIS INDUSTRIES
HOUSE OF FIRE
4800 Harbour Pointe Blvd . SW
Mukilteo, WA 98275

2 Introduction
Introduction
We welcome you as a new owner of a Travis Industries gas fireplace insert. In purchasing this fireplace
insert you have joined the growing
ra nks of concerned individuals whose selection of an energy
system reflects both a concern for the environment and aesthetics. The Travis Industries DVS EF
Insert is one of the finest home heaters the world over. This manual will explain the installation,
operation, and maintenance of this fireplace. Please familiarize yourself with the Owner's Manual
before operating your heater and save the manual for future reference. Included are helpful hints and
suggestions that will make the operation and maintenance of your new fireplace an easier and more
enjoyable experience. We offer our continual support and guidance to help you achieve the
maximum benefit and enjoyment from your heater.
Important Information
No other DVS EF gas fireplace has the same serial
number as yours. The serial number is below and to
the left of the gas control valve.
Mail your Warranty Card
Today, and Save Your Bill of
Sale.
This serial number will be needed in case you require
service of any type. To receive full warranty coverage,
you will need to show evidence of
the date you purchased your
heater.
Do not mail your Bill of
Sale to us.
Model: DVS EF Insert (SIT)
Serial Number:
Purchase Date:
Purchased From:
_________ _
We suggest that you attach your
Bill of Sale to this page so that you
will have all the information you
need
in one place should the need
for service or information occur.
© Travis Industries
NATIONAL
FIREPLACE
INSTITUTE'
CERTIFIED
www.nficertified.org
We suggest that our gas
hearth products
be installed
and serviced by profes-
sionals
who are certified in
the U.S. by the National
Fireplace Institute®(NFI)
as
NFI Gas Specialists.
4041213
100-01150

Table of Contents a
Introduction & Important Info. Operating Your Heater
Introduction & Important Information .. ... .. .. .............. .. 2 Before
You Begin ............ .............. .. .. . .. .. ....... ........ 21
L oca tion of Co ntrol s...................... .. ... ...................21
Safety Precautions
Starting Th e Pil ot Flame .. . .. . ............................... .....22
Starting the Heater for the First Time ................... ......23
Safety Precautions .... ................... ...... ................. .4 Turning
th e Heater On a nd Off ............ ..................... 23
Features & Specifications
Adjusting the Fl ame Height....................... ............... 23
Adjusting the Blower Speed
................................. ....24
In stallation Options ...... .. ....................................... 6 Normal Operating Sounds
.............. ......... ... ......... ....24
Heating Specifications...............
......... ................. ..6 Normal Operating Odors...............
.. ....... ................. 24
Dimensions
....... . .............. ........ .. ...... ............. .. .....6
Fu el .......... .. . .. .. ...... .. .................... . ............... .......6
Compliance .............. .... .. ....... ........ . ......... . .. ..........6
Maintaining Your Heater
Insert Installation
Maintaining Your Heater 's Appearance ...................... 25
Cleaning Your Heater .............. .. ................. ... .. .......25
Installation Warning. .. . ........... . ......... .. .............. ......7 Yearly Servi
ce Procedure .. ........................... ...... .. .. 25
Items Required for In stallation ............. ........ ........ ....7 Troubleshooting Table...............
.. ..................... . .. . .. 26
Packing List.
.. .................. ....... ......... ......... ....... ....7 How this Heater Works .........................
.. . .. ... .......... 27
Items Pa cked with Face .. ................ .. .....................7 Wiring Diagram
............ ............... .. .. ... ........ .. .........28
Order of Installat
io n...... .. .......................... .. .. .. .. .....7 Repla
ce ment Parts List..........................................28
Insert Pla ce ment ..... .. .. ..................... .................... 8
Zero Clearance (Metal) Fireplace Requirements
........... 8 Safety Label
Hearth Requirements .. ........... ........... ...... .......... .....8 Safety Label .......... .. . .................................. .........29
Insert Clearances ........................ ....... ......... . ........ 9
Mantel Requirements. ............ . ......... . ............ ....... .. 9 Warranty
Face Dimensions . .. .. ...... ................ . ......... .. ........... 9 Warranty ........... ... ....................... .. .. ................. . .. 30
Gas Line Installation..... .. ................ . ...................... 10
Vent Requirements.
.. . ............. ............ .......... ......... 11 Optional Equipment
Altitude Considerations.................... ......... ... ......... . 11 LP Conversion Instructions .............. . ........... .. ......... 31
Vent Installation . ............... ............. ........ .. .. .......... 11
Vent Location .. .. ............. ..................... ................. 12
Index
Vent Configurations ........ .............. .. .......... ......... .... 12 lndex .. ........ .. ........ .. ............... .. .......... . ................ 34
Installation Without Surround Panels ........................ 13
Surround Panel Installation............... ............. .........13
Manifold Removal and Installation ........ ............ .. ......15
Finalizing the Installation
Glass Removal .. ....... .. ....... ........ ..... ............. .. .. .....17
Log, Twig, and Ember Installation
......... .......... ....... ...18
Purge and Leak Test the Gas Line
........ .. .... ....... .. .....19
Pilot Flame Inspection ............................................ 19
Air Shutter Adjustment.
............ ..... .. ....................... 20
Flame Inspection .
......................... .. ... ........ .......... .20
Explain Heater Operation to Owner
............ .. ............. 20
© Travis Industries
4041213
100-01150

4 Safet Precautions
• IF YOU SMELL GAS:
* Do not light any appliance
* Extinguish any open flame
* Do not touch any electrical switch or plug or unplug anything
* Open windows and vacate building
* Call gas supplier from neighbor's house, if not reached, call fire
department
This unit must be installed by a qualified installer to prevent the possibility of an
explosion. Your dealer will know the requirements in your area and can inform you of
those people considered qualified. The room heater should be inspected before use
and at least annually by a qualified service person. More frequent cleaning may
be
required due to excessive lint from carpeting, bedding material, etc.
• The instructions in this manual must be strictly adhered to. Do not use makeshift
methods or compromise
in the installation. Improper installation will void the warranty
and safety listing.
Look for this label:
If the label is present, the
heater
is equipped for LP
(propane). If the label is
absent, the heater is equipped
for
NG (natural gas).
Contact your local building
officials to obtain a permit
and information
on any
installation restrictions or
inspection requirements
in
your area. Notify your
insurance company
of this
heater as well.
•
It is imperative that control
compartments, screens, or
circulating air passageways
of the heater
be kept clean
and free of obstructions.
These areas provide the air
necessary for safe
operation.
• Do not store or use gasoline
or other flammable liquids in
the vicinity of this heater.
© Travis Industries 4041213
This heater is either approved for
natural gas (NG) or for propane (LP).
Burning the incorrect fuel will void the
warranty and safety listing and may
cause
an extreme safety hazard. Direct
questions about the type of fuel used
to your dealer. Check the label and
flame adjust knob on the gas control
valve.
• If the flame becomes sooty,
dark orange
in color, or
extremely tall, do not
operate the heater. Call
your dealer and arrange for
proper servicing.
• Do not operate the heater if
it
is not operating properly in
any fashion or if you are
uncertain. Call your dealer
for a full explanation of your
heater and what to expect.
• Do not operate if any portion
of the heater was
submerged
in water or if any
corrosion occurs.
100-01150

Safet Precautions s
Do not place clothing or • Light the heater using the
other flammable items on or built-in piezo igniter. Do not
near the heater. Because use matches or any other
this heater can
be controlled external device to light your
by a thermostat there is a heater.
possibility of the heater
turning
on and igniting any . Never remove, replace,
items placed
on or near it.
modify or substitute any part
of the heater unless
• The viewing glass should
be instructions are given in this
opened only for lighting the manual. All other work must
pilot or conducting service.
be done by a trained
Any safety screen or guard technician. Don't modify or
removed for servicing must replace orifices.
be replaced prior to • Allow the heater to cool
operating the heater. before carrying out any
maintenance or cleaning.
• Operate the heater • The pilot flame must contact
according to the instructions the thermopile and
included
in this manual. thermocouple (see the
• If the main burners do not illustration to the left).
If it
does not, turn the gas
start correctly turn the gas control valve to "OFF" and
off at the gas control valve call your dealer.
and call your dealer for
service.
• This unit
is not for use with • Do not throw this manual
solid fuel away. This manual has
• Do not place anything inside important operating and
maintenance instructions
the firebox (except the that you will need
at a later
included fiber logs). time. Always follow the
If the fiber logs become instructions
in this manual.
damaged, replace with
Travis Industries log set.
Children and adults should • Travis Industries, Inc. grants
be alerted to the hazards of
no warranty, implied or
high surface temperature stated, for the installation or
and should stay away to maintenance of your heater,
avoid burns or clothing and assumes no
ignition. Young children responsibility of any
should be supervised when consequential damage(s).
they are
in the same room as
the heater.
Instruct everyone in the
house how to shut gas off to
the appliance and at the gas
main shutoff valve. The gas
main shutoff valve
is usually
next to the gas meter or
propane tank and requires a
wrench to shut off.
© Travis Industries
4041213
100-01150

a Features & S ecifications
Features:
Works During Power Outages (millivolt system)
High Efficiency
Optional Thermostat or Remote Control
Ember Fyre rM for a "Wood Fire" Look
Quiet Blower for Effective Heat Distribution
Convenient Operating Controls
Variable-Rate Heat Output
Low Maintenance
Installation Options:
Residential or Mobile Home
Fireplace Insert
Masonry or Zero Clearance
(Metal) Fireplace
Heating Specifications: Natural Gas Propane
Approximate Heating Capacity (in square feet)* 500 to 1,500 500 to 1,500
BTU Input Per Hour on High 31 , 000 31 , 000
BTU Input Per Hour on Low 18, 600 16, 000
Efficiency ** (with blowers on) 80 % 80.5 %
AFUE (Annual Fuel Utilization Efficiency) 71 .3 % 71 .8 %
Heating capacity will vary with floor plan, insulation, use of power heat vent, and outside temperature.
Efficiency rating is a product thermal efficiency rating determined under continuous operation
independent of installed system.
Fuel:
Compliance:
Electrical:
I
28-7/8"·
8x10
Panels
31·7/8"•
10x13
Panels
Face Sizing:
See the illustration on page 9.
• In cludes tr im & stando ff s
24·3/8"
This heater is designed either for natural gas or for propane. Check the sticker on top of
the gas control valve or check with the installer to verify gas use.
This unit has passed the ANSI
Z21 . 88- 1998, CSA 2.33 M98 Vented Gas Fireplace
Heater Standard as tested
by OMNI-Test Laboratories, Inc. Beaverton, Oregon.
120 Volts, 1.3 Amps, 60 Hz (150 watts on high)
© Travis Industries
4041213
100-01150

Installation (for qualified installers onlv> 7
Installation Warnings:
Failure to follow all of the requirements may result in property damage, bodily injury, or even death.
This heater must
be installed by a qualified installer who has gone through a training program for th e
installation of direct vent gas appliances.
This appliance must
be installed in accordance with all local codes, if any; if not, follow ANSI Z223.1
a
nd NFPA 54(88) in the USA and B-149 in Canada.
In Manufactured or Mobile Homes must confirm with: In USA, Manufactured Home Construction and
Safety Standard,Title 24 CFR, Part 3280; In Canada, CSA Z240.4 and Gas-Equipped Recreational
Vehicles and Mobile Housing. This appliance may
be installed in Manufactured Housing only after the
home
is site located.
The DVS Insert
is designed to operate on natural gas (NG) or propane (LP}.
All exhaust gases must
be vented outside the structure of the living-area. Combustion air is drawn
from outside the living-area structure.
Notify your insurance company before hooking up this heater.
The requirements listed below are divided into sections. All requirements must be met
simultaneously. The order of installation
is not rigid- the qualified installer should follow the
procedure best suited for the installation.
Items Required for Installation
Direct Vent Adapter (Simpson Duravent Part# 923GK)
• Face
• Gas Hookup Equipment
Surround Panels (Optional - see "Installation without Surround Panels")
3" UL
441 Gas Liner
• Direct Vent Cap (Simpson Duravent Part# 991)
Packing List
DVS Insert • Two Leveling Bolts
• Log Set (Log Set, Coals, and Embers) • 8" Pipe Inlet (3/8" dia.)
• Owner's Manual
Propane Conversion Kit • "Fireplace Altered" tag (attach to the fireplace)
Items Packed with the Face
• Face (with attachment hardware)
• Face Installation Instructions
Order of Installation
If the heater is to use propane, install the propane conversion kit (see page 31)
2 Install gas line into the fireplace (do not connect to unit)
3 Position the heater (see "Insert Placement")
4 Connect the gas line and gas vent to the appliance.
5 Install the optional surround panels and trim. Attach the on/off switch.
6 Follow the instructions under "Finalizing the Installation" on pages 17 through 20.
© Travis Industries
4041213
100 - 01150

a Installation (for qualified installers onlv>
Insert Placement
•
•
•
Insert must be placed within a code-conforming masonry fireplace or tested and listed zero-clearance
(metal) fireplace. Fix any fireplace damage prior to installation.
Because the insert uses a circulation blower, clean the fireplace, smoke shelf, and chimney prior to
installation. We recommend painting the interior surface of the fireplace with latex paint to further
eliminate dust.
This heater may
be placed in a bedroom. Please be aware of the large amount of heat this appliance
produces when determining a location.
Min. 19-1/8"
The gas line and shutoff
valve should be installed
prior
to insert placement.
For tight fits (under 24"), you may remove the manifold. See the
sec
ti on "Removing the Manifold"
~ Min. 30-3/8" - In clud es 6" for gas line 1nstallat1on
f ~ Attach the "Th1s fireplace has been altered ... " plate
~ to the fireplace (use two screws or other SUitable
method). You may wish to place it in a location
side of the insert along the face.
Run the on/off switch wires to
th e
right, behind the surround panels.
Zero-Clearance (Metal) Fireplace Requirements:
•
•
•
The damper ("A") and grate (with log set) ("B") must be removed (see the illustration below)
The smoke shelf ("C"), internal baffles ("D"), screen ("E"),
masonry lining or refractory ("G" & "1"), and metal or glass doors
("F") may be removed (if applicable)
N0 T E: If any internal baffle is cut, bent, or removed, the
fireplace must be permanently marked to indicate
that it has been altered and is no longer suitable
for burning solid fuel (wood).
The insulation ("H"), and any structured rigid frame members
(metal sides, floor, door frame, face of the fireplace, etc.) must
not be removed or altered.
Hearth Requirements
• The heater must be installed on a non-combustible hearth extending a minimum 12" from the fireplace
opening (local codes may require a larger hearth). The hearth must also extend to both sides of the
face (see the table above for the exact width of the face).
© Travis Industries
4041213
100-01150

Installation (for qualified installers only) 9
Insert Clearances
• Due to the high temperature of the
fireplace, it should be located out of
traffic and away from furniture and
draperies.
Mantel Clearances
The mantel must be a minimum 10"
above the face and a maximum 8" deep.
NOTE: The combustible area above the
facing must not protrude more
than 3/4" from the facing.
If it
does, it is considered a mantel
and must meet the mantel
requirements listed in this
manual.
Face Dimensions
© Travis Industries
4041213
Side
Wa ll
·see "F ace Dimension s" Below for
th e f ace be in g u se d.
FPX Arched
FPX Artisan
100-01150

1o Installation (for qualified installers only>
Gas Line Installation
•
This appliance must be installed in accordance with all local codes, if any; if not, follow ANSI Z223.1
a nd NFPA 54(88) in the USA and B-149 in Canada.
The heater and gas control valve must
be disconnected from the gas supply piping during any
pressure testing of that system at test pressures
in excess of 1/2 psig (3.45 kPA). For pressures
under 1/2 psig (3.45 kPA), isolate the gas supply piping by closing the manual shutoff valve.
Leak test all gas line joints and the gas control valve prior to and after starting the heater.
Gas Line Connection
•
• The location of the gas inlet is shown below
A manual shutoff valve is required within 3' of the fireplace. It should
be placed upstream of the flex
line (if used) and may
be installed behind the access door inside the heater. T-Handle gas cocks are
required in Massachusetts in compliance with code 248CMR.
A
4" (1 02 mm) opening is provided on the left side . It is 2-1/2" (64 mm) tall.
The gas inlet on the gas control valve is
located 3" (76 mm) behind the fireplace
opening and 7" (178 mm) to the left of the
center of the appliance .
Fuel
• This heater is designed for natural gas but can be converted to propane. Check the sticker on the top
of the gas control valve to make sure the correct fuel is used.
Gas Inlet Pressure
Standard Input Pressure
Natural Gas 7" W.C. (1.74 kPA)
Propane 13" W.C. (2.73 kPA)
? If the pressure is not sufficient, make sure the piping used is large enough and the total gas load for
the residence does not exceed the amount supplied.
? The supply regulator (the regulator that attaches directly to the residence inlet or to the propane tank)
should supply gas at the suggested input pressure listed above. Contact the local gas supplier if the
regulator is at an improper pressure.
© Travis Industries
4041213
100-01150

Installation (for qualified installers only) 11
Vent Requirements
The gas appliance and vent system must be vented directly to the outside of the building, and never
be attached to a chimney serving a separate solid fuel or gas-burning appliance. Each direct vent gas
appliance must use it's own separate vent system.
Make sure the exhaust pipe on the heater connects to the exhaust portion of the cap. The
illustrations below show how the flex liners should be attached.
• The exhaust vent must reline the entire length of the chimney and terminate above the chimney top
Be careful not to crimp or rupture the liner when bending it into chimney offsets
• When installed, the vent must meet all of the vent
manufacturer's requirements
• Make sure to order the following:
3" UL 441 Gas Liner for Air Inlet and Exhaust
Dura-Vent Adapter &Flashing
(part# 923GK).
Vertical Termination Cap (Dura-Vent pt # 991)
Altitude Considerations
This heater has been tested at altitudes ranging from
sea level to 8,000 feet (2,400
M) . In this testing we
have found that the heater, with its standard orifice,
burns correctly with just
an air shutter adjustment. If local
codes require resizing the orifice, in the U.S.A. refer to
ANSI223 .1, Appendix P, in Canada B-149.1 or B-149.2
Failure to adjust the air shutter properly may lead to
improper combustion which can create a safety hazard.
Consult your dealer or installer if you suspect an
improperly adjusted air shutter.
Vent Restrictor
WARNING: Restrictor adjustment
should only be done by a qualified
installer.
To Adjust the Restrictor :
Max. Ht. 35' (10.7 M)
Min. Ht. 8' (2.4
M)
1 De te rm ine a restrictor position. Sta rt low(move
the restrictor a maximum two positions at a time)
and
th oroughly test the heater before adjusting furth er .
2 Remove
th e screw wi th a 1/4" nutdriver (or screwdriver).
Max . 1'
(305
mm )
offset
NOTE:
Position #1 is the
fully open position
Only those installations
determined to
be over-drafting
require this adjustment. The best
indication of over-drafting
is a
hyper-active flame pattern (flames
that move too quickly). If the air
shutter is constricted, the flames
become short and yellow, yet still
very active. Over-drafting may
affect the pilot, but this is not the
best way to determine over-
drafting. Over-drafting is most
likely in tall venting configurations
(especially
if using an "Exhaust
Only Re-Line"
). Do not over-
restrict the vent (this leads to
ghosting or lifting flames -reduce
restrictor setting). 3 Rotate the adjus
tm ent pl ate clockwise until the correct index hole is below the pivot point.
4
In se rt th e screw into th e correct index hole and tighten.
© Travis Industries 4041213
100-01150

12 Installation (for qualified installers only)
Vent
Installation
Vent Location
Vent
Configurations
© Travis Industries
~£bh~·~tih~'YJ~~~~r~
both ends and secure
with 2 sc rew s.
Make sure to route the exhaust liner to the exhaust portion of the cap .
Center
Line
Exhaust (3" (75 mm) Oia.) i Inlet (3" (75 mm) Dia .)
-·-~·····-·- ··---~i-cr-=-
0 ••
13 -1/4" 2-1 /2" :-i-: 2-1 /2"
i"' T l"mm)' ' ' ("mm)
Inlet & Exhaust Re-Line
/ Direct Vent Cap
/ (partlt991)
3" Gas
Liner
Recommended Block-Off
Plate (non-combustible
metal and/or insula ti on).
Prevents odo
rs from
chimney entering room.
n -----·--:.:;:_:!~7---+- Suggestion :
Paint the fireplace cavity
with latex paint to eliminate
the possibility of odors from
the fireplace
ci rculating into
th e room.
Exhaust Only Re-Line
(recommended)
Any cracks or
damage inside the
chimney must be
repaired.
The block-off plate must
seal the intake to the
chimney space. This
way air is drawn down
the chimney for
combustion air.
NOTE: You may use eith er re-line configuration with a masonry or zero-clearance fireplace.
4041213
100-01150

Installation <tor qualified installers only) 13
Installation Without Surround Panels
The insert may be installed without surround panels if a
3/ 8" gap is allowed between th e sides and top of the
face and
th e fireplace (for ventiliation). Wire mesh
sc reen may be placed over this gap.
Face Sizing:
See page 9 for fa ce dimensions.
(;;"\ Use a knife to cut out the on/off switch hole
~ (the label covers a square hole in th e bracket).
(h\ Di sconnect th e on/off switch from
~ th e red and brown wires. In se rt
th e sw it ch into the hole until it
Keep the jumper wire in
place while installing.
Surround Panel lnstallationn
PANEL
SIZE WIDTH HEIGHT
8" X 10" 40-3/ 8" 28-7/ 8"
1 0" X 13" 44-3/ 8" 31-7/8"
Arched 8" x 1 0"
40-5/16" 28-7/ 8"
Turn the gas source off prior to installing.
@
Use a lock tie or
other device to
bundle the
excess wire.
Th
en tu ck it
below the piezo
igniter to
ke ep it
from coming
in
contact with the
burner pan.
PART#
98500610
98500611
98500622
1 With the gas line and vent attached, install the side panels (see the illustration below).
Line up each side surround
panel and insert two screws from
the outside to secure
in place.
© Travis Industries 4041213
Pre-thread the holes on the panel mounting
brackets with the screws included
in the
surround panel kit (both sides).
~
5/16" Nutdriver
Run the wires from
the on/off switch and
the power cord
behind the surround
panel (cut the lock-
tie holding the on/off
switch
in place). NOTE:
You may need to
pull the insert out
slightly while
installing the side
surround panels -
do not damage the
gas line or vents.
100-01150

14 Installation (for qualified installers only>
Surround Panel Installation (continued)
2 Install the top panel (arched or rectangular), insulation, and trim.
NOTE:
On arched
panels make
su re th ese
sland·o ff s are
perpendicular
and not bent
over or
flattened.
In stall th e top panel so
the two tabs insert into
the slots on the side
panels.
Tuck the included insulation between
the top panel and
th e facing below
the rheostat (not along the sides).
Cut off excess insulation.
lJ
0"\ " L" Bra cket
Slot for on/off
/switch
~ (rectangular or
arched)
Right Side Trim
WARNING: The insulation must be installed alo ng
the top of the insert and should cover or be below
the rheostat (to protect it from heat). Failure to
install the insulation will invalidate facing and
mantel clearances, creating a fire hazard.
Tighten the set screws from the
back side with a small standard
screwdriver
?~ ~
T~Trim~
"L' Bracket ~
Right Side~
Tnm LJrJ
Construct the panel trim. In se rt one leg of
each •L• bracket into the top and side trim
piece. Align the trim
to form a precise corner,
then tighten the two set screws with a small
standard screwdriver. Slide the trim over the
panels. Attach a piece of included double·
back tape to the bottom of each side trim to
keep
it from flaring at the botto m.
3 Follow the directions below to install the on/off switch and rheostat (both are included with the insert).
~ - Upper Right of Trim Control Panel
Make sure the heater
isu nplugedbefoce (preferred) (next to gas control valve)
ln~alling the rh eoS~a t.
WARNING : Make su re
th e insulation covers or
is below the rheo stat.
~
1 1116• Wrench
® Disconnect the onfoff
switch from the red and brown wir es lead ing from
the heater. Insert the switch in to the hole in the upper right of the
panel trim~ control panel until it locks in place. Ae-anach th e red and
brown wires (orientat ion does not maner).
© Travis Industries 4041213
I
Remove the knob and press nul from the rheostat In se rt t he rheostat
into the hole in the upper right of the panel trim~ control pan~ .
Secure th e the press nut . Replace the knob .
Make s ure the wires do not co ntact the burner pan or
other
hot surfaces (secure with lock ti es if necessary).
100-01150

Installation (for qualified installers only> 15
Manifold Removal and Installation
• The manifold is shipped attached to the insert, but may be removed to facilitate especially tight
installations. See the directions below for installation.
1 Remove the manifold and place it within the fireplace (see the instructions on the following page).
2 Route the flex vent through the chimney from above (leave
an extra 3' (914 mm) at the top).
3 Attach the flex vent to the manifold (seal with silicone and attach with screws).
4 Place the manifold in
an upright position (so it rests on the manifold legs) and have a partner pull on
the excess flex vent. Temporarily attach the flex vent to the top of the chimney (leave extra slack).
5 Slide the insert into place, guiding the convection top over the insert until fully in place.
6 After removing any slack from the flex vent, attach the manifold to the appliance.
7 Remove any excess slack in the flex line then attach the vent termination. m
.. ·. · ,.· .. .. · .. ·. · .. ·. · :':
.· .. ·
© Travis Industries
4041213
100-01150

16 Installation (for qualified installers only>
Manifold Removal and Installation (Continued)
Remove the glass (see the instructions on page 17). Follow the directions below to remove the
manifold.
NOTE : When replacing the manifold, use the convection top to guide the manifold. You may also
reach through the exhaust ducts to guide the manifold forward to the appropriate location.
Remove the four bolts
inside the firebox.
Convection
Top
The
baffle is he ld in place with the
bottom bolts -- install the baffle in front
ot the washers.
Electrical Connection
Manifold
Shim the m ani f old legs if
installinq into a fireplace
with a r<11sed hearth.
Plug the power cord into a grounded 120 Volt outlet (do not remove the grounding pin).
© Travis Industries 4041213
100-01150

Finalizin the Installation 17
1 Remove the glass (and arch covers) following the directions below.
Warning: The appliance must be completely cool before removing the glass.
Note :
If using an FPX arched face, attach the arch covers after installing the glass.
Removing the Glass
Loosen the nuts on the
top and side glass clips
until they are flush with
the end of the stud ( do
not remove the nuts) .
While holding
th e glass. slide the
si de and top glass clips off.
Cross Section of
Glass Attachment
Glass Clip
Attachment Studs
© Travis Industries
Glass Clip Nuts
4041213
Replacing the Glass
With the bottom gl ass clip in place and
the nuts flush with the e
nd of the stud.
posi ti on the glass over th e bottom clip
( do not tighten the nuts ).
Replace the top gla ss clip
(do not tighten nuts ).
Tighten the nuts on the
bottom glass clip first, th en
the top, then the sides.
100-01150

1a Finalizin the Installation
? If converting this unit to propane, do so now (see the instructions on page 31 ).
2
In sta ll the log set and embers (if using the decorative fireback, install it prior to the log set)
Pla ce the rear log
so the pins on
the burner insert
into the holes on
the bottom of the
log.
Place the left log
so the pins (or
bolts) on the
burner insert into
the holes
on the
bottom of the log.
Place the left twig
so the pins on
the logs insert
into the holes
on
the bottom of the
twig.
© Travis Industries
4041213
Place the right
log so the pins
(or bolts)
on the
burner insert into
the holes
on the
bottom of the log.
Place the right
twig
so the pins
on the logs insert
into the holes
on
the bottom of the
twig.
Place the ember
chunks around the
=------ perimeter of the
burner to conceal
the gap.
100-01150

Finalizin the Installation 19
We recommend you purge the gas line at this time (with the glass removed). This allows gas to be
detected once it enters the firebox, ensuring gas does not build up.
3 Turn
on gas to the heater. Leak test all gas joints prior to starting the appliance. Start the pilot (see
page 22).
Warning: When lighting or re-lighting the pilot, the glass must be removed (see
page 22 for the full set of instructions on starting the pilot).
4 Replace the glass (see page 17). Start the main burner. Leak test all gas joints again.
5 Install the faceplate following the instructions included with the face (shut off the insert if necessary).
ACID WASH WARNING: Before installing the faceplate, make sure any masonry that has been
treated with acid wash has been properly neutralized {this is used primarily with brick faces). Acid wash
(muriatic acid) is used to remove excess mortar. If not properly neutralized with
an ammonia solution,
the gold or nickel face may develop a permanent tarnish when the acid evaporates over time. Contact
your dealer if uncertain your facing has been properly neutralized.
6 Check the pilot flame to make sure it looks like the illustration below. Adjust the pilot flame if
necessary.
To ad just th e pilot flame, turn th is screw. Clockwise
lowers the flame while counter
-c lockwi se raises i t.
© Travis Industries
(§I§=
Standard
4041213
The pilot flame mu st contact th e th e rm ocouple and
thermopile (see
th e illustra ti on below). Adjust the pilot up or
down as necessa
ry.
100-01150

20 Finalizin the Installation
7 Let the heater burn for fifteen minutes. Adjust the air shutter, if necessary, to achieve the correct
looking flame (see the illustration below).
• The air shutter adjusts the amount of air that mixes with the gas before it exits the burner holes. It is
used to fine-tune the flame for differe,nces
in altitude and vent configuration.
ADJUSTING THE AIR SHUTTER
Pushing to the right gives the flame less air
(making
it more orange). Pushing to the
left gives the flame more air, making it
more blue. For fine adjustments use a
screwdriver to tap the air shutter.
NOTE: If the air shutter is a ll the way
open, yet the flames remain sooty, shut
off gas to the fireplace and contact a
qualified gas service technician.
Correct
Flames should be blue at th e
base, yellow-orange
on the top.
NOTE: The logs must be installed correctly to
~ ~ monitor the flame while adjusting the air shutter.
Not Enough Air Too Much Air
If the flames are over 14" tall or sooty on If the flames are all blue and
the ends, open
th e air sh utter. short, close the air shutter.
If the air shutter is in its fully open position, yet the flames remain sooty, shut off gas to the heater and
contact the Travis Dealer for instructions.
If the vent configuration
is installed incorrectly the vent may cause the flames inside the heater to lift or
"g host" -a dangerous situation. Inspect the flames after installation to insure proper performance. If
the vent configuration
is correct, yet the flames are lifting or ghosting, shut off gas to the heater and
contact the dealer for information on remedying the problem.
This heater has been tested at altitudes up to 8,000 feet.
In this testing we have found that the
heater, with its standard orifice, burns correctly with just an air shutter adjustment.
Failure to properly adjust the air shutter may lead to improper combustion and a
safety hazard. Consult your dealer if you suspect an improperly adjusted air
shutter.
Correct Flames
The flames should bum right
off the top of the bumer ports
(if they are too blue, adjust
the air control).
lrtting Flame s
Lifting flames indicate
insufficient
dran (restrictor
is set too high).
Ghosting Flames
Ghosting !lames indicate
insufficient air (restrictor set t oo
high, air shutter shut down, or
other venting error).
FUckering Flames
Flickering, short !lames
indicate excessive draft
(move air shutterto a higher
position).
8 Turn the flame adjust knob to its highest position -the flames should be approximately 12" tall. Check
the flame on low position. The flames should burn off of each burner hole. If the heater does not work
correctly, contact the Travis Dealer for instructions.
9 Give this manual to the home owner and fully explain the operation of this heater.
© Travis Industries 4041213 100-01150