Napoleon GDI-30N User manual

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W415-0384 / E / 01.04.08
W415-0384 / E / 12.13.07
W415-0384 / E / 01.04.08$10.00

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• The fireplace insert is a vented gas-fired heater. Do not burn wood or other materials in this fireplace
insert.
• Adults and especially children should be alerted to the hazards of high surface temperatures and should
stay away to avoid burns or clothing ignition. Keep young children and animals away when the fireplace
insert is hot.
• Clothing or other flammable material should not be placed on or near the fireplace insert.
• Due to high temperatures, the fireplace insert should be located out of traffic and away from furniture and
draperies.
• Ensure you have incorporated adequate safety measures to protect infants/toddlers from touching hot
surfaces.
• Even after the stove is out, the glass and/or screen will remain hot for an extended period of time.
• Check with your local hearth specialty dealer for safety screens and hearth guards to protect children
from hot surfaces. These screens and guards must be fastened to the floor.
• Any safety screen or guard removed for servicing must be replaced prior to operating the fireplace insert.
• It is imperative that the control compartments, burners and circulating blower and its passageway in the
fireplace insert and venting system are kept clean. The fireplace insert and its venting system should be
inspected before use and at least annually by a qualified service person. More frequent cleaning may be
required due to excessive lint from carpeting, bedding material, etc. The fireplace insert area must be
kept clear and free from combustible materials, gasoline and other flammable vapours and liquids.
• Under no circumstances should this fireplace insert be modified.
• This fireplace insert must not be connected to a chimney flue pipe serving a separate solid fuel burning
appliance.
• Do not use this fireplace insert if any part has been under water. Immediately call a qualified service
technician to inspect the fireplace insert and to replace any part of the control system and any gas
control which has been under water.
• Do not operate the fireplace insert with the glass door opened, cracked or broken. Replacement of the
glass should be done by a licensed or qualified service person.
• Do not strike or slam shut the fireplace insert glass door.
•This fireplace uses and requires a fast acting thermocouple. Replace only with a fast acting
thermocouple supplied by Wolf Steel Ltd.
• Pressure relief doors must be kept closed while the stove is operating to prevent exhaust fumes containing
carbon monoxide, from entering into the home. Temperatures of the exhaust escaping through these open-
ings can also cause the surrounding combustible materials to overheat and catch fire.
• Only doors / optional fronts certified with the unit are to be installed on the appliance.
NOTE: changes, other than editorial, are denoted by a vertical line in the margin.
TABLE of CONTENTS
PLEASE RETAIN THIS MANUAL FOR FUTURE REFERENCE
Pg 2-4 INTRODUCTION
Warranty
General Instructions
General Information
Care of Glass & Plated Parts
5-6 INSTALLATION
Insert Vent Connection
Chimney Connection
Gas Pipe Installation
Wall Switch / Thermostat
7-8 FINISHING
Log Placement
Door Operation
Mantle Clearances
Pg 8-9 OPERATION / MAINTENANCE
Operating Instructions
Maintenance
10 BLOWER REPLACEMENT
10 ADJUSTMENTS
Pilot Burner Adjustment
Venturi Adjustments
11-12 REPLACEMENTS
Ordering Replacement Parts
Replacement Parts
Terminal Kits
Accessories
13-14 TROUBLE SHOOTING GUIDE
15 SERVICE HISTORY
!
WARNING

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NAPOLEON gas fireplaces are manufactured under the strict Standard of the world recognized
ISO 9001:2000 Quality Assurance Certificate.
NAPOLEON products are designed with superior components and materials, assembled by trained craftsmen
who take great pride in their work. The burner and valve assembly are leak and test-fired at a quality test station.
The complete fireplace is thoroughly inspected by a qualified technician before packaging to ensure that you, the
customer, receives the quality product that you expect from NAPOLEON.
NAPOLEON GAS FIREPLACE PRESIDENT'S LIFETIME LIMITED WARRANTY
The following materials and workmanship in your new NAPOLEON gas fireplace are warranted against
defects for as long as you own the fireplace. This covers: combustion chamber, heat exchanger, stainless steel
burner, phazer™ logs and embers, ceramic glass (thermal breakage only), gold plated parts against tarnishing,
porcelainized enamelled components and aluminum extrusion trims.
Electrical (110V and millivolt) components and wearable parts such as blowers, gas valves, thermal switch,
switches, wiring, remote controls, ignitor, gasketing, and pilot assembly are covered and NAPOLEON will
provide replacement parts free of charge during the first year of the limited warranty.
Labour related to warranty repair is covered free of charge during the first year. Repair work, however,
requires the prior approval of an authorized company official. Labour costs to the account of NAPOLEON
are based on a predetermined rate schedule and any repair work must be done through an authorized NAPO-
LEON dealer.
CONDITIONS AND LIMITATIONS
NAPOLEON warrants its products against manufacturing defects to the original purchaser only -- i.e., the individual or legal entity (registered customer) whose name appears on
the warranty registration card filed with NAPOLEON -- provided that the purchase was made through an authorized NAPOLEON dealer and is subject to the following conditions
and limitations:
This factory warranty is nontransferable and may not be extended whatsoever by any of our representatives.
The gas fireplace must be installed by a licenced, authorized service technician or contractor. Installation must be done in accordance with the installation instructions included
with the product and all local and national building and fire codes.
This limited warranty does not cover damages caused by misuse, lack of maintenance, accident, alterations, abuse or neglect and parts installed from other manufacturers will
nullify this warranty.
This limited warranty further does not cover any scratches, dents, corrosion or discolouring caused by excessive heat, abrasive and chemical cleaners nor chipping on porcelain
enamel parts, mechanical breakage of PHAZER™ logs and embers, nor any venting components used in the installation of the fireplace.
NAPOLEON warrants its stainless steel burners against defects in workmanship and material for life, subject to the following conditions: During the first 10 years NAPOLEON will
replace or repair the defective parts at our option free of charge. From 10 years to life, NAPOLEON will provide replacement burners at 50% of the current retail price.
In the first year only, this warranty extends to the repair or replacement of warranted parts which are defective in material or workmanship provided that the product has been
operated in accordance with the operation instructions and under normal conditions.
After the first year, with respect to this President's Limited Lifetime Warranty, NAPOLEON may, at its discretion, fully discharge all obligations with respect to this warranty by
refunding to the original warranted purchaser the wholesale price of any warranted but defective part(s).
After the first year, NAPOLEON will not be responsible for installation, labour or any other costs or expenses related to the reinstallation of a warranted part, and such expenses
are not covered by this warranty.
Notwithstanding any provisions contained in this President's Limited Lifetime Warranty, NAPOLEON’S responsibility under this warranty is defined as above and it shall not in any
event extend to any incidental, consequential or indirect damages.
This warranty defines the obligations and liability of NAPOLEON with respect to the NAPOLEON gas fireplace and any other warranties expressed or implied with respect to this
product, its components or accessories are excluded.
NAPOLEON neither assumes, nor authorizes any third party to assume, on its behalf, any other liabilities with respect to the sale of this product. NAPOLEON will not be responsible
for: over-firing, downdrafts, spillage caused by environmental conditions such as rooftops, buildings, nearby trees, hills, mountains, inadequate vents or ventilation, excessive venting
configurations, insufficient makeup air, or negative air pressures which may or may not be caused by mechanical systems such as exhaust fans, furnaces, clothes dryers, etc.
Any damages to fireplace, combustion chamber, heat exchanger, brass trim or other component due to water, weather damage, long periods of dampness, condensation, damag-
ing chemicals or cleaners will not be the responsibility of NAPOLEON.
The bill of sale or copy will be required together with a serial number and a model number when making any warranty claims from your authorized dealer. The warranty registration
card must be returned within fourteen days to register the warranty.
NAPOLEON reserves the right to have its representative inspect any product or part thereof prior to honouring any warranty claim.
ALL SPECIFICATIONSAND DESIGNS ARE SUBJECT TO CHANGE WITHOUT PRIOR NOTICE DUE TO ON-GOING PRODUCT IMPROVEMENTS. NAPOLEON® ISA REGISTERED
TRADEMARK OF WOLF STEEL LTD. PATENTS U.S. 5.303.693.801 - CAN. 2.073.411, 2.082.915 & DES 417,497(12.07.1999). © WOLF STEEL LTD.

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Maximum input is 24,500 BTU/hr for natural gas and propane.
Maximum output for natural gas and propane is 20,825 BTU/hr
at an efficiency of 85% with the fan on. The maximum A.F.U.E.
(annual fuel utilization efficiency) rating is 82%. This fireplace
insert is not approved for closet or recessed installations. It is
approved for bathroom, bedroom and bed-sitting room installa-
tions and is suitable for mobile homes. The natural gas model
is suitable for installation in a mobile home that is permanently
positioned on its site and fuelled with natural gas.
This insert must be recessed into a vented noncombustible
wood-burning fireplace (prefabricated or masonry) only. The
minimum fireplace opening size in which the heater is to be
installed is:
HEIGHT 21.75" WIDTH 28" DEPTH 18"
The minimum allowable chimney flue size is 6" round.
The minimum distance, from the bottom of a combustible
mantle projecting 3" maximum from the wall to the top of the
louvre opening, is 12".
Do not use abrasive cleaners to clean these parts. Buff lightly
with a clean dry cloth.
The glass is 3/16" ceramic glass available from your Napoleon
/ Wolf Steel Ltd. dealer. DO NOT SUBSTITUTE MATERIALS.
Clean the glass after the first 10 hours of operation with a
recommended gas fireplace glass cleaner. Thereafter clean
as required. DO NOT CLEAN GLASS WHEN HOT! If the glass
is not kept clean permanent discolouration and / or blemishes
may result.
THIS GAS FIREPLACE INSERT SHOULD BE INSTALLED AND
SERVICED BY A QUALIFIED INSTALLER to conform with local
codes. Installation practices vary from region to region and it is
important to know the specifics that apply to your area,
for example: in Massachusetts State:
• The fireplace damper must be removed or welded in the open
position prior to installation of a fireplace insert or gas log.
• The appliance off valve must be a “T” handle gas cock.
• The flexible connector must not be longer than 36 inches.
• The appliance is not approved for installation in a bedroom or
bathroom unless the unit is a direct vent sealed combustion
product.
• A carbon monoxide detector is required in all rooms containing
gas fired appliances.
• WARNING: This product must be installed by a licensed plumber
or gas fitter when installed within the commonwealth of
Massachusetts.
In absence of local codes, install to the current CAN1-B149 Instal-
lation Code in Canada or to the National Fuel Gas Code, ANSI
Z223.1, and NFPA 54 in the United States. Mobile home instal-
lation must conform with local codes or in the absence of local
codes, install to the current standard for gas equipped mobile
housing CAN/CSA Z240 MH Series in Canada or ANSI Z223.1 and
NFPA 54 in the United States.
Purge all gas lines with the glass door of the fireplace insert
opened. Assure that a continuous gas flow is at the burner
before closing the door.
Under extreme vent configurations, allow several minutes (5-
15) for the flame to stabilize after ignition.
Objects placed in front of the fireplace must be kept a minimum
of 48" away from the front face of the unit.
The fireplace insert and its individual shutoff valve must be discon-
nected from the gas supply piping system during any pressure testing
of that system at test pressures in excess of 1/2 psig (3.5 kPa). The
fireplace insert must be isolated from the gas supply piping system
by closing its individual manual shutoff valve during any pressure
testing of the gas supply piping system at test pressures equal to or
less than 1/2 psig (3.5 kPa).
A 1/8 inch NPT plug, accessible for test gauge connection, must be
installed immediately upstream of the gas supply connection to the
fireplace insert.
The fireplace insert must be electrically connected and grounded in
accordance with local codes. In the absence of local codes, use the
current CSA C22.1 CANADIAN ELECTRICAL CODE in Canada or
the ANSI/NFPA 70 NATIONAL ELECTRICAL CODE in the United
States. The blower power cord must be connected into a properly
grounded receptacle. The grounding prong must not be removed
from the cord plug.
FOR YOUR SATISFACTION, THIS FIREPLACE INSERT
HAS BEEN TEST-FIRED TO ASSURE ITS OPERATION
AND QUALITY!
Minimum inlet gas supply pressure is 4.5 inches water col-
umn for natural gas and 11 inches water column for propane.
Maximum inlet gas pressure is 7 inches water column for
natural gas and 13 inches water column for propane. Manifold
pressure under flow conditions is 3.5 inches water column for
natural gas and 10 inches water column for propane. When
the fireplace is installed at elevations above 4,500ft, and in the
absence of specific recommendations from the local authority
having jurisdiction, the certified high altitude input rating shall
be reduced at the rate of 4% for each additional 1,000ft.
Expansion / contraction noises during heating up and cooling
down cycles are normal and to be expected.
GENERAL INSTRUCTIONS
GENERAL INFORMATION
CARE OF GLASS, AND PLATED PARTS

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Provide adequate ventilation air.
Provide adequate accessibility clearance for servicing
and operating the fireplace insert.
Never obstruct the front opening of the fireplace in-
sert.
Objects placed in front of the fireplace must be kept a
minimum of 48" away from the front face of the unit.
Clean out ashes from the inside of the wood-burning fireplace. Make
sure that the chimney and wood-burning fireplace are in a clean and
sound condition and constructed of non-combustible materials. If
necessary have any repair work done by a qualified person before
installing the insert. Remove the existing fireplace damper or lock
into an open position.
Using screws, attach the fireplace warning tag (W385-0199) to the
inside of the firebox of the fireplace into which the insert is being
installed.
The sheet-metal parts of the fireplace, in which the gas fireplace
insert is to be installed, must not be cut.
If the wood-burning factory-built fireplace has no gas
access hole(s) provided, an access hole of 1½ inch
or less may be drilled through the lower sides or bot-
tom of the fireplace in a proper workman like manner.
This access hole must be plugged with non-combustible insula-
tion after the gas supply line has been installed.
Ensure that existing chimney cleanouts fit properly.
The refractory, glass doors, screen rails, screen mesh and log
grates may be removed from the fireplace before installing the
gas fireplace insert.
Smoke shelves, shields and baffles may be removed if attached
by mechanical fasteners.
The ventilation openings in the fireplace may be obstructed by
the backer plates, aluminium trim etc. but these parts are not
to be applied so as to have an airtight seal.
Move the insert close to its final position inside the wood-burning
fireplace. This unit is equipped with 4 levelling screws located in
the four inside corners beneath the log support. Level using the
levelling screws to eliminate rocking or excessive noise when the
fan is in operation. Once the unit is level, move it partially into place
within the fireplace to allow for all connections to be made. It is not
practical to level the insert once it has been installed. Determine the
required depth prior to installing the unit and adjust the four levelling
screws accordingly.
Chimney installation must conform to both national and local code
requirements. The chimney must be lined with one 2" or 3" diameter
liner for intake and one 3" diameter liner for exhaust. The minimum
and maximum vent lengths are 10 and 35 feet respectively. Recom-
mended Napoleon kits come in 3 lengths:
While the liners must be continuous from the fireplace to the chim-
ney cap, to achieve the needed length, they may be coupled, using
an approved coupler.
We recommend that exhaust vents that pass through unheated
spaces, such as a garage or attic, be wrapped in a protective
sleeve to minimize condensation and reverse flow symptoms.
See Trouble Shooting for details.
This unit is approved for use with a 2" liner for air intake and a
3" liner for exhaust. For best performance, however, it is recom-
mended to use two 3" liners.
If a 2" liner is used for the intake, it may be necessary to adjust
the primary air shutter.
1. OUTSIDE: Slip the one end of a
liner a minimum of 2" over the sleeve of
the air terminal. Secure using 3 screws.
Then seal the joint and screw heads with
high temperature sealant. Repeat with
the other liner.
NOTE: We recommend that the other
end of the exhaust liner be marked to
eliminate the exhaust liner being con-
nected to the intake collar at the unit.
2. Gently stretch the liners to the re-
quired lengths and insert into the chim-
ney. Trim and fit the flashing plate to suit
the chimney termination. Place the air
terminal onto the top of the chimney. Make weather tight by sealing
WARNING: THIS FIREPLACE HAS BEEN CONVERTED FOR USE WITH A GAS FIREPLACE
INSERT ONLY AND CANNOT BE USED FOR BURNING WOOD OR SOLID FUELS UNLESS
ALL ORIGINAL PARTS HAVE BEEN REPLACED AND THE FIREPLACE IS RE-APPROVED BY
THE AUTHORITY HAVING JURISDICTION.
ATTENTION: CE FOYER A ETE CONVERTI AFIN D'ETRE UTILISE SEULEMENT COMME
FOYER ENCASTRE AU GAZ ET NE PEUT ETRE UTILSE POUR BRULER DU BOIS OU TOUT
AUTRE COMBUSTIBLE SOLIDE, SANS QUE TOUTES LES PIECES ORIGINALES AIENT ETE
REMPLACEES ET QUE LE FOYER SOIT APPROUVE DE NOUVEAU PAR LES AUTORITES
AYANT JURIDICTION. W385-0199
FIGURE 1 a-c
INSTALLATION
INSERT VENT CONNECTION
CHIMNEY CONNECTION
1-2" & 1-3" DOUBLE PLY ALUMINUM LINER-INLET AND EXHAUST
&
2-3" TO 2" REDUCER:
GDI-2320KT VENT KIT 20FT
GDI-2325KT VENT KIT 25FT
GDI-2335KT VENT KIT 35FT
2-3" DOUBLE PLY ALUMINUM LINER-INLET AND EXHAUST:
GDI-320KT VENT KIT 20FT
GDI-325KT VENT KIT 25 FT
GDI-335KT VENT KIT 35 FT
FIGURE 2

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with caulking (not supplied). Fasten to the chimney with screws and
plugs (not supplied).
3. INSIDE: Remove the securing screw from the front of the vent
mounting plate. Pull the vent mounting plate only, back into the track,
to the front stop. Start the slider back into position. Re-secure the
screw. The insert may now be pushed into its final position inside the
woodburning fireplace, and the screw tightened until the slider has
been pulled tight to the front stop.
4. Route the flex liners through the slider. Attach and secure the
liners to the vent mounting plate using the same procedure as be-
fore, ensuring that the marked exhaust liner is attached to the
exhaust collar.
FIGURE 4
For ease of accessibility, an optional remote wall switch or millivolt
thermostat may be installed in a convenient location. Route 2-strand
solid core millivolt wire from the gas fireplace insert to the wall switch
/ millivolt thermostat. The recommended maximum lead length de-
pends on the wire size: WIRE SIZE MAX. LENGTH
14gauge 100 feet
16gauge 60 feet
18gauge 40 feet
Do not connect either the wall switch, thermostat or
gas valve to electricity (110 VOLTS).
WALL SWITCH / THERMOSTAT
GAS INSTALLATION
FIGURE 3
GRATE INSTALLATION
1. Remove the 3 screws from the location shown in the base of the
firebox.
2. Secure the grate to the firebox base using the 3 screws re-
moved.

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TABS
FINISHING
Randomly place the charcoal embers along the front and sides of
the log support tray in a realistic manner. Fine dust found in the
bottom of the bag should not be used.
Tear the embers into pieces and place along the front row of ports
covering all of the burner area in front of the small logs (#2 & #3). Care
should be taken to shred the embers into thin, small irregular pieces
as only the exposed edges of the fibre hairs will glow. The ember
material will only glow when exposed to direct flame; however,
care should be taken to not block the burner ports.
Blocked burner ports can cause an incorrect flame pattern, carbon
deposits and delayed ignition. PHAZERTM logs glow when exposed
to direct flame. Use only certified "glowing embers" and PHAZERTM
logs available from your Napoleon dealer.
OPTIONAL CHARCOAL EMBERS
GLOWING EMBERS
PHAZERTM logs and glowing embers exclusive to Napoleon Fire-
places, provide a unique and realistic glowing effect that is different
in every installation. Take the time to carefully position the glowing
embers for a maximum glowing effect.
Log colours may vary. During the initial use of the fireplace, the colours
will become more uniform as colour pigments burn in during the heat
activated curing process.
1. Place the back log (#1)
onto the log support tray and be-
hind the tabs. The tabs maintain
an air space between the log and
the burner to facilitate combustion
air flow. Ensure that the back
of the log rests against the
bracket on the back wall of
the firebox.
2. Move the two small logs (#2 & #3) into position, lining up the
studs located on the burner with the holes on the bottom of the logs.
Ensure that the small logs sit flat on the burner.
LOG PLACEMENT 3. Place the bottom of the left crossover log (#4) against the left
firebox side and pulled forward to the grate.
The top of the log should rest in the pocket on the back log.
4. Position the notch located on the end of the center log (#5)
against the middle grate post with the other end of the log resting in
the pocket of the left crossover log.
5. Place the bottom of the right crossover log (#6) against the right
firebox side and pulled forward to the grate. The top of the log should
rest in the pocket provided on the center log (#5).
FIGURE 5a-d

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Purge all gas lines with the glass door open. Assure that a con-
tinuous gas flow is at the burner before closing the door. Allow
several minutes (5-15) for the flame to stabilize after ignition.
Do not operate the main burner of the insert with the door
opened.
When lit for the first time, the fireplace will emit a slight odour
for a few hours. This is a normal temporary condition caused
by the "burn-in" of paints and lubricants used in the manufac-
turing process and will not occur again. Simply open a window
to sufficiently ventilate the room. After extended periods of
non-operation such as following a vacation or a warm weather
season, the fireplace may emit a slight odour for a few hours.
This is caused by dust particles in the heat exchanger burning
off. Open a window to sufficiently ventilate the room.
OPERATION / MAINTENANCE
OPERATING INSTRUCTIONS
The upper louvres must be removed to allow the door to be opened
or closed. Release the top and bottom door latches, located at the
right side of the door.
FIGURE 7
This can vary according to the mantle depth. Use the graph to help
evaluate the clearance needed.
FIGURE 6
DOOR OPERATION MANTLE CLEARANCE
DOOR LATCH

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PURGE THE GAS LINE WITH THE GLASS DOOR OPEN.
A. This fireplace is equipped with a pilot which must be lit by hand.
While following these instructions exactly.
B. Before operating smell all around the fireplace area for gas and
next to the floor because some gas is heavier than air and will set-
tle on the floor.
C. Use only your hand to turn the gas control knob. Never use tools.
If the knob will not turn by hand, do not try to repair it. Call a quali-
fied service technician. Force or attempted repair may result in
a fire or explosion.
D. Do not use this fireplace if any part has been under water. Im-
mediately call a qualified service technician to inspect the fireplace
and replace any part of the control system and any gas control
which has been under water.
7. Depress slightly and hold gas knob while lighting the pilot with the
push button ignitor. Keep knob depressed for one minute, then re-
lease. If pilot does not continue to burn, repeat steps 3 through 7.
8. With pilot lit, depress and turn gas knob counter-clockwise to
on.
9. If equipped with flame adjustment valve, push and turn knob to
high.
10. If equipped with remote on-off switch/thermostat, main burner
may not come on when you turn valve to on. Remote switch must
be in the on position to ignite burner.
11. Turn on all electric power to the fireplace.
• Turn off all gas to the fireplace.
• Open windows.
• Do not try to light any appliance.
• Do not touch any electric switch; do not use any phone in your
building.
• Immediately call your gas supplier from a neighbour's phone.
Follow the gas supplier's instructions.
• If you cannot reach your gas supplier, call the fire department.
When lighting and re-lighting, the gas knob cannot be turned from
pilot to off unless the knob is depressed slightly.
1. Stop! Read the above safety information on this label.
2. Turn off all electric power to the fireplace.
3. Turn the gas knob clockwise to off.
4. Wait five (5) minutes to clear out any gas. If you smell gas includ-
ing near the floor. Stop! Follow "B" in the above safety information
on this label. If you don't smell gas go the next step.
5. Find pilot located in front of back log.
6. Turn gas knob counter-clockwise to pilot.
2. Push in gas control knob slightly and turn clockwise to off. Do
not force.
1. Turn off all electrical power to the unit if service is to be per-
formed.
TURN OFF THE GAS AND UNPLUG ELECTRICAL POWER
BEFORE SERVICING THE FIREPLACE INSERT!
CAUTION: Label all wires prior to disconnection when servicing con-
trols. Wiring errors can cause improper and dangerous operation.
Verify proper operation after servicing. This insert and its venting
system should be inspected before use and at least annually by
a qualified service person. The fireplace area must be kept clear
and free of combustible materials, gasoline or other flammable
vapours and liquids. The flow of combustion and ventilation air
must not be obstructed.
1. In order to properly clean the burner and pilot assembly, remove
the logs exposing both assemblies.
2. Keep the control compartment, logs, burner, air shutter opening
and the area surrounding the logs clean by vacuuming or brush-
ing, at least once a year.
3. Check to see that all burner ports are burning. Clean out any of
the ports which may not be burning or are not burning properly.
4. Check to see that the pilot flame is large enough to engulf the
thermocouple on one leg and reaches toward the burner on the
other leg.
5. Replace the cleaned logs.
6. Check to see that the main burner ignites completely on all open-
ings when the gas knob for the burner is turned on. A 5-10 second
total light-up period is satisfactory. If ignition takes longer, consult
your Napoleon dealer/distributor.
7. Check that the door gasketing is not broken or missing. Replace
if necessary.
WHAT TO DO IF YOU SMELL GAS:
FOR YOUR SAFETY READ BEFORE LIGHTING:
LIGHTING INSTRUCTIONS
TO TURN OFF GAS
MAINTENANCE

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FIGURE 8
FIGURE 9
BLOWER ACCESS COVER
1. Turn off the electrical
power and the gas supply
to the fireplace insert.
2. Open the glass door
and remove the logs and
fibre bricks, if installed.
3. Remove the blower access cover held on with 4 screws.
4. Remove the blower mounting plate.
NOTE: Check the blower gasket for damage. Replace if dam-
aged.
FIGURE 12 Air shutter adjustment must only be done by a qualified
gas installer!
FIGURE 14
ADJUSTMENTS
PILOT BURNER ADJUSTMENT VENTURI ADJUSTMENT
FIGURE 13
5. Disconnect the two blower wires. Remove the blower from the
mounting plate and replace.
For thermodisc replacement: Remove the mounting bracket secured
to the underside of the burner base. Remove the thermodisc from
the bracket and replace.
6. Reconnect the two wires. Re-install the blower gasket. Reattach
the blower mounting plate and blower access cover. Replace the
logs. Close the fire viewing door.
7. Turn the gas supply and electricity back on.
Because the blower is thermally activated, when turned on, it will
automatically start approximately 5-15 minutes after lighting the
fireplace insert and will run for approximately 30-45 minutes after
the fireplace insert has been turned off. Use of the fan increases
the output of heat.
Drywall dust will penetrate into the blower bearings causing irrepara-
ble damage and must be prevented from coming into contact with the
blower or its compartment. Any damage resulting from this condition
is not covered by the warranty policy.
BLOWER REPLACEMENT INSTALLATION
FIGURE 11
THERMODISC / BRACKET ASSEMBLY
BLOWER ACCESS COVER REMOVED
MOUNTING
PLATE
FIGURE 10
Remove the pilot screw cap. Adjust the pilot screw to provide
properly sized flame. Turn in a clockwise direction to reduce the
gas flow. Replace the pilot screw cap.
Natural gas has the air shutter set a 1/4" opening, propane has
the air shutter set at 3/8" opening. Closing the air shutter will
cause a more yellow flame, but can lead to carboning. Opening
the air shutter will cause a more blue flame, but can cause flame
lifting from the burner ports. The flame may not appear yellow
immediately, allow 15 to 30 minutes for the final flame colour to be
established.

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# PART # DESCRIPTION
1 GZ552 REPLACEMENT BLOWER
2 W725-0035 NATURAL GAS VALVE
2 W725-0026 PROPANE GAS VALVE
3 W455-0019 #43 NATURAL GAS BURNER ORIFICE
3 W455-0003 #54 PROPANE GAS BURNER ORIFICE
4 W357-0001 PIEZO IGNITER
5 W680-0004 THERMOPILE
6 W680-0005 THERMOCOUPLE**
7 W010-0801 NATURAL GAS PILOT ASSEMBLY
7 W010-0800 PROPANE GAS PILOT ASSEMBLY
8 W690-0002 THERMAL SENSING SWITCH
9 W660-0009 BURNER ON/OFF SWITCH
10 W135-0183 REAR LOG (#1)
11 W135-0184 LEFT MIDDLE LOG (#2)
12 W135-0185 RIGHT MIDDLE LOG (#3)
13 W135-0186 LEFT CROSSOVER LOG (#4)
14 W135-0187 MIDDLE CROSSOVER LOG (#5)
15 W135-0188 RIGHT CROSSOVER LOG (#6)
16 GL-639 LOG SET
17 W361-0016 GLOWING EMBERS
18 W010-1046 BURNER ASSEMBLY
19 W455-0070 NATURAL GAS PILOT INJECTOR
19 W455-0068 PROPANE GAS PILOT INJECTOR
20 W385-0245 NAPOLEON LOGO
21 W562-0008 GLASS GASKET
22 KB-35 VARIABLE SPEED SWITCH
23 W010-1095 GLASS W/ GASKET
24 W010-1042 DOOR, GLASS & GASKET ASSEMBLY
** WARNING: This is a fast acting thermocouple. It is an integral safety
component. Replace only with a fast acting thermocouple supplied by Wolf
Steel Ltd.
25 GDI-223 TERMINAL
1-2" & 1-3" DOUBLE PLY ALUMINUM LINER-INLET AND EXHAUST &
2-3" TO 2" REDUCER:
26 GDI-2320KT VENT KIT 20FT
26 GDI-2325KT VENT KIT 25FT
26 GDI-2335KT VENT KIT 35FT
2-3" DOUBLE PLY ALUMINUM LINER-INLET AND EXHAUST:
27 GDI-320KT VENT KIT 20FT
27 GDI-325KT VENT KIT 25 FT
27 GDI-335KT VENT KIT 35 FT
# PART NO. DESCRIPTION
28 GI-1LK BLACK UPPER & LOWER LOUVRES
28 GI-1LPB BLACK UPPER & POLISHED BRASS LOWER LOUVRES
28 GI-1LAB BLACK UPPER & ANTIQUE BRASS LOWER LOUVRES
28 GI-1LSS BLACK UPPER & BRUSHED STAINLESS STEEL
LOWER LOUVRES
28 GI-1LG GOLD PLATED UPPER & LOWER LOUVRES
29 GI-OIK BLACK UPPER & LOWER INSET W/ POLISHED
BRASS LOWER DOOR TRIM
29 GI-OIG GOLD PLATED UPPER & LOWER INSET
30 GI30B-KT BAY FRONT COMPLETE WITH PULL SCREEN
31 GIB-1LK BLACK LOUVRES
31 GIB-1LPB POLISHED BRASS LOWER LOUVRES
31 GIB-1LAB ANTIQUE BRASS LOWER LOUVRES
31 GIB-1LSS BRUSHED STAINLESS STEEL LOWER LOUVRES
31 GIB-1LG GOLD PLATED LOWER LOUVRES
32 GIB-1OIK BLACK LOWER INSET
32 GIB-1OIG GOLD PLATED LOWER INSETS
33 GI-900K6 6" BLACK WITH MARQUIS TRIM
33 GI-900B6 6" POLISHED BRASS WITH MARQUIS TRIM
33 GI-900AB6 6" ANIQUE BRASS WITH MARQUIS TRIM
33 GI-900SS6 6" BRUSHED STAINLESS STEEL BLACK TRIM
34 GI-909S6 6" PORCELAIN ALMOND WITH MARQUIS TRIM
34 GI-909K6 6" PORCELAIN BLACK WITH MARQUIS TRIM
34 GI-909F6 6" PORCELAIN GREEN WITH MARQUIS TRIM
35 GI-900K9 9" BLACK WITH MARQUIS TRIM
35 GI-900B9 9" POLISHED BRASS WITH MARQUIS TRIM
35 GI-900AB9 9" ANTIQUE BRASS WITH MARQUIS TRIM
35 GI-900SS9 9" BRUSHED STAINLESS STEEL WITH BLACK TRIM
36 GI-909S9 9" POCELAIN ALMOND WITH MARQUIS TRIM
36 GI-909K9 9" PORCELAIN BLACK WITH MARQUIS TRIM
36 GI-909F9 9" PORCELAIN GREEN WITH MARQUIS TRIM
37 CISK CAST SURROUND PAINTED BLACK
37 CISKK CAST SURROUND PORCELAIN ENAMEL BLACK
37 CISKN CAST SURROUND PORCELAIN ENAMEL
MAJOLICA BROWN
37 CISKB CAST SURROUND PORCELAIN ENAMEL
MAJOLICA BLUE
37 CISKF CAST SURROUND PORCELAIN ENAMEL
MAJOLICA GREEN
38 W690-0001 MILLIVOLT THERMOSTAT
39 W660-0011B REMOTE CONTROL - ADVANTAGE PLUS
40 GD-660 REMOTE WALL SWITCH WITH 20" WIRE
41 W660-0026 TIMER, BATTERY OPERATED
42 ANI-K ANDIRONS - BLACK
42 ANI-G ANDIRONS - GOLD PLATED
43 GI-798KT DECORATIVE BRICK PANELS
44 GI-910K 6" BEVELLED FLASHING - BLACK
45 GI-942K TRIM FOR BEVELLED FLASHING - BLACK
45 GI-942B TRIM FOR BEVELLED FLASHING - POLISHED BRASS
46 GI-RB RISER BOX - PAINTED BLACK
47* W175-0218 CONVERSION KIT - LP-NG
47* W175-0216 CONVERSION KIT - NG-LP
When ordering replacement parts always give the following infor-
mation:
1. MODEL & SERIAL NUMBER OF FIREPLACE
2. INSTALLATION DATE OF FIREPLACE
3. PART NUMBER
4. DESCRIPTION OF PART
5. FINISH
Contact your dealer for questions concerning prices and availability
of replacement parts. Normally all parts can be ordered through your
Napoleon dealer or distributor.
REPLACEMENTS
FOR WARRANTY REPLACEMENT PARTS, APHOTOCOPY OF THE ORIGINAL
INVOICE WILL BE REQUIRED TO HONOUR THE CLAIM.
REPLACEMENT PARTS ACCESSORIES:
TERMINAL KITS
VENT KITS
Failure to position the parts in accoardance with these diagrams or
failure to use only parts specified approved with this appliance may
result in property damage or personal injury.
!
WARNING

12
W415-0384 / E / 01.04.08

13
W415-0384 / E / 01.04.08
Main burner goes out;
pilot stays on.
Pilot flame is not large enough or not
engulfing the thermopile.
Thermopile shorting
Remote wall switch wire is too long,
too much resistance in the system
Faulty thermostat or switch
- turn up pilot flame.
- replace pilot assembly.
- clean thermopile and thermopile connection to valve.
- shorten wire to correct length or wire gauge.
- replace
Gas piping is undersized.
Pilot goes out while
standing; Main burner is
in 'OFF' position.
- turn on all gas appliances and see if pilot flame flutters, diminishes
or extinguishes, especially when main burner ignites. Monitor supply
pressure.
- check if supply piping size is to code. Correct all undersized piping.
Pilot burning; no gas to
main burner; gas knob
is on 'HI'; wall switch /
thermostat is on.
Main burner orifice is plugged.
Faulty thermopile.
Faulty themostat or switch.
- remove stoppage in orifice.
- replace.
- connect a jumper wire across the wall switch terminals; if main burner
lights, replace thermostat.
- disconnect the switch wires & connect a jumper wire across terminals 1
& 3; if the main burner lights, check the wires for defects and / or replace
wires.
Faulty valve. - replace.
- check that the manual valve is turned on.
- check the pilot orifice for blockage.
- replace the valve.
- call the gas distributor.
No gas at the pilot burner
- fill the tank.
Out of propane gas.
Pilot will not light. - check if pilot can be lit by a match
- check that the wire is connected to the push button ignitor.
- check if the push button ignitor needs tightening.
- replace the push button ignitor.
No spark at pilot burner
Spark gap is incorrect - spark gap should be 0.150" to 0.175" (5/32" to 11/64" approx.) from the
electrode tip and the pilot burner.
Pilot flame is not large enough
- turn up the pilot flame.
Pilot flame is not engulfing the ther-
mocouple.
- turn up pilot flame.
- replace pilot assembly.
Thermocouple shorting.
Faultly thermocouple.
Faulty valve.
System is not correctly purged. - purge the gas line with the glass door open.
- fill the tank.
Out of propane gas
Pilot goes out when the
gas knob is released.
- loosen and tighten thermocouple.
- clean thermocouple and valve connection.
- replace thermocouple.
- replace valve.
- replace.
- replace.
TROUBLE SHOOTING GUIDE
BEFORE ATTEMPTING TO TROUBLESHOOT, PURGE YOUR UNIT AND INITIALLY LIGHT THE PILOT AND THE MAIN BURNER WITH THE GLASS DOOR OPEN.
SYMPTOM PROBLEM TEST SOLUTION
- check all seals.
Fireplace is spilling.
Main burner goes out;
pilot goes out.
REFER TO "MAIN BURNER GOES OUT; PILOT STAYS ON"
Thermocouple shorting or faulty.
Vent re-circulating - check joint seals and installation.
- loosen and tighten thermocouple
- clean thermocouple and valve connection.
- replace thermocouple.
- replace valve.
Vent is reversing - check all venting and insert seals.
- check that door is properly sealed. If the insert is allowed to burn with the
door open when purging the unit, exhaust products may reverse the venting
action. Let the unit cool down to correct the reversed venting action.

14
W415-0384 / E / 01.04.08
White / grey film forms. Sulphur from fuel is being deposited
on glass, logs or combustion cham-
ber surfaces.
- clean the glass with a recommended gas fireplace glass cleaner. DO
NOT CLEAN GLASS WHEN HOT.
If deposits are not cleaned off regularly, the glass may become perma-
nently marked.
Main burner flame is a
blue, lazy, transparent
flame.
Blockage in vent. - remove blockage. In really cold conditions, ice buildup may occur on
the terminal and should be removed as required.
- vent liners are reversed. Refer to Figures 2 & 3.
- check all venting and insert seals.
Incorrect installation.
Flames are very
aggressive.
Door is ajar -ensure door seal is tight.
SYMPTOM PROBLEM TEST SOLUTION
Exhaust fumes smelled in
room, headaches.
Carbon is being depos-
ited on glass, logs or
combustion chamber
surfaces.
Flame is impinging on the logs or
combustion chamber.
- check that the logs are correctly positioned.
- open air shutter to increase the primary air.
- check the input rate: check the manifold pressure and orifice size as
specified by the rating plate values.
- check that the door gasketing is not broken or missing and that the
seal is tight.
- check that both vent liners are free of holes and well sealed at all
joints.
Air shutter has become blocked - ensure air shutter opening is free of lint or other obstructions.

15
W415-0384 / E / 01.04.08
Wolf Steel Fireplace Service History
This fireplace must be serviced annually depending on usage.
Date Service Technician
Name Service Performed Special ConcernsDealer Name

16
W415-0384 / E / 01.04.08
NOTES