Napoleon GDI-44N User manual

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INSTALLER: LEAVE THIS MANUAL WITH THE APPLIANCE.
CONSUMER: RETAIN THIS MANUAL FOR FUTURE REFERENCE.
NEVER LEAVE CHILDREN OR OTHER AT RISK INDIVIDUALS ALONE WITH THE APPLIANCE
INSTALLATION AND
OPERATING INSTRUCTIONS
Wolf Steel Ltd., 24 Napoleon Rd., Barrie, ON, L4M 0G8 Canada /
103 Miller Drive, Crittenden, Kentucky, USA, 41030
Phone [phone] • Fax [phone] • www.napoleonfireplaces.com • [email protected]
1.28C
$10.00
CERTIFIED FOR CANADAAND UNITED STATES USING ANSI/CSAMETHODS.
HOT GLASS WILL CAUSE
BURNS.
DO NOT TOUCH GLASS UNTIL
COOLED.
NEVER ALLOW CHILDREN TO
TOUCH GLASS.
!
WARNING
SAFETY INFORMATION
!WARNING
- Do not store or use gasoline or other flammable
vapors and liquids in the vicinity of this or any
other appliance.
- WHAT TO DO IF YOU SMELL GAS:
• Do not try to light any appliance.
• Do not touch any electrical switch; do not use
any phone in your building.
• Immediately call your gas supplier from a
neighbour’s phone. Follow the gas supplier’s
instructions.
• If you cannot reach your gas supplier, call the
fire department.
- Installation and service must be performed by a
qualified installer, service agency or the supplier.
This appliance may be installed in an aftermarket,
permanently located, manufactured home (USA
only) or mobile home, where not prohibited by
local codes.
This appliance is only for use with the type of gas
indicated on the rating plate. This appliance is
not convertible for use with other gases, unless a
certified kit is used.
If the information in these instructions
are not followed exactly, a fire or
explosion may result causing property
damage, personal injury or loss of life.
CERTIFIED FOR CANADAAND UNITED STATES USING ANSI/CSAMETHODS. GDI-44N
NATURAL GAS
GDI-44P
PROPANE
CERTIFIED UNDER CANADIANAND AMERICAN NATIONAL STANDARDS: CSA 2.33,ANSI Z21.50 FOR VENTED GAS FIREPLACE.

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TABLE OF CONTENTS
1.0 INSTALLATION OVERVIEW 2
2.0 INTRODUCTION 3
2.1 DIMENSIONS 4
2.2 GENERAL INSTRUCTIONS 5
2.3 GENERAL INFORMATION 6
2.4 RATING PLATE INFORMATION 6
3.0 INSTALLATION 7
3.1 LEVELLING THE APPLIANCE 7
3.2 CHIMNEY CONNECTION 8
3.3 GAS INSTALLATION 10
3.4 OPTIONALACCESSORY REQUIREMENTS 10
4.0 FINISHING 11
4.1 MINIMUM MANTEL CLEARANCE 11
4.2 DOOR REMOVALAND INSTALLATION 12
4.3 LOG PLACEMENT 13
4.4 GLOWING EMBERS 13
4.5 ALUMINUM EXTRUSION TRIM KIT INSTALLATION 14
5.0 REPLACEMENT BLOWER INSTALLATION 15
6.0 OPERATION 16
6.1 REAR BURNER CONTROL 16
7.0 ADJUSTMENTS 17
7.1 VENT RESTRICTION 17
7.2 PILOT BURNER ADJUSTMENT 17
7.3 VENTURI ADJUSTMENT 18
7.4 FLAME CHARACTERISTICS 18
8.0 MAINTENANCE 19
8.1 DOOR GLASS REPLACEMENT 20
8.2 CARE OF GLASS 20
8.3 CARE OF PLATED PARTS 20
9.0 REPLACEMENTS 21
10.0 TROUBLE SHOOTING 24
11.0 WARRANTY 26
12.0 SERVICE HISTORY 27
1.0 INSTALLATION OVERVIEW
NOTE: Changes, other than editorial, are denoted by a vertical line in the margin.
Logs, see “LOG
PLACEMENT”
section.
Rating plate, see
“RATING PLATE
INFORMATION”
section.
Venting, see “CHIMNEY
CONNECTION” section.
Door, see “DOOR REMOVAL
AND INSTALLATION” section.
Trim, see “ALUMINUM EXTRUSION TRIM
KIT INSTALLATION” section.

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3.1C
!
WARNING
• THIS APPLIANCE IS HOT WHEN OPERATED AND CAN CAUSE SEVERE BURNS IF CONTACTED.
• ANY CHANGES TO THIS APPLIANCE OR IT’S CONTROLS CAN BE DANGEROUS AND IS PROHIBITED.
• Do not operate appliance before reading and understanding operating instructions. Failure to operate appliance
according to operating instructions could cause fire or injury.
• Risk of fire or asphyxiation do not operate appliance with fixed glass removed.
• Do not connect 110 volts to the control valve.
• Risk of burns. The appliance should be turned off and cooled before servicing.
• Do not install damaged, incomplete or substitute components.
• Risk of cuts and abrasions. Wear protective gloves and safety glasses during installation. Sheet metal edges may be
sharp.
• Do not burn wood or other materials in this appliance.
• Children and adults should be alerted to the hazards of high surface temperature and should stay away to avoid burns or
clothing ignition.
• Young children should be carefully supervised when they are in the same room as the appliance. Toddlers,
young children and others may be susceptible to accidental contact burns. Aphysical barrier is recommended if there
are at risk individuals in the house. To restrict access to an appliance or stove, install an adjustable safety gate to keep
toddlers, young children and other at risk individuals out of the room and away from hot surfaces.
• Clothing or other flammable material should not be placed on or near the appliance.
• Due to high temperatures, the appliance should be located out of traffic and away from furniture and draperies.
• Ensure you have incorporated adequate safety measure to protect infants/toddlers from touching hot surfaces.
• Even after the appliance is out, the glass and/or screen will remain hot for an extended period of time.
• Check with your local hearth specialty dealer for safety screens and hearth guards to protect children from hot surfaces.
These screens and guards must be fastened to the floor.
• Any safety screen or guard removed for servicing must be replaced prior to operating the appliance.
• The appliance is a vented gas-fired appliance. Do not burn wood or other materials in the appliance.
• It is imperative that the control compartments, burners and circulating blower and its passageway in the appliance
and venting system are kept clean. The appliance and its venting system should be inspected before use and at least
annually by a qualified service person. More frequent cleaning may be required due to excessive lint from carpeting,
bedding material, etc. The appliance area must be kept clear and free from combustible materials, gasoline and other
flammable vapors and liquids.
• Under no circumstances should this appliance be modified.
• This appliance must not be connected to a chimney flue pipe serving a separate solid fuel burning appliance.
• Do not use this appliance if any part has been under water. Immediately call a qualified service technician to inspect the
appliance and to replace any part of the control system and any gas control which has been under water.
• Do not operate the appliance with the glass door removed, cracked or broken. Replacement of the glass should be done
by a licensed or qualified service person.
• Do not strike or slam shut the appliance glass door.
• When equipped with pressure relief doors, they must be kept closed while the appliance is operating to prevent exhaust
fumes containing carbon monoxide, from entering into the home. Temperatures of the exhaust escaping through these
openings can also cause the surrounding combustible materials to overheat and catch fire.Only doors / optional fronts
certified with the unit are to be installed on the appliance.
• Only doors / optional fronts certified with the unit are to be installed on the appliance.
• Keep the packaging material out of reach of children and dispose of the material in a safe manner. As with all plastic
bags, these are not toys and should be kept away from children and infants.
• As with any combustion appliance, we recommend having your appliance regularly inspected and serviced as well as
having a Carbon Monoxide Detector installed in the same area to defend you and your family against Carbon Monoxide.
• Ensure clearances to combustibles are maintained when building a mantel or shelves above the appliance. Elevated
temperatures on the wall or in the air above the appliance can cause melting, discolouration or damage to decorations, a
T.V. or other electronic components.
• This appliance uses and requires a fast acting thermocouple. Replace only with a fast acting thermocouple supplied by
Wolf Steel Ltd.
2.0 INTRODUCTION

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2.1 DIMENSIONS
43 7/8"
18 ½"
32"
15 ½"
6 ½"
AIR
INLET EXHAUST
3"ø
5 ¼"
20 ¾"
30 ½"
21" 22"
27 ¼"
52 1/8"
42 ¾"
ALUMINUM TRIM
52 1/8"
33 ½"
ALUMINUM TRIM
3 SIDED BACKER PLATE - FRONT VIEW 4 SIDED BACKER PLATE - FRONT VIEW
TOP VIEW
3 SIDED BACKER PLATE - SIDE VIEW 4 SIDED BACKER PLATE - SIDE VIEW

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2.2 GENERAL INSTRUCTIONS
4.12
THIS GAS APPLIANCE SHOULD BE INSTALLED AND SERVICED BY A QUALIFIED INSTALLER to
conform with local codes. Installation practices vary from region to region and it is important to know the
specifics that apply to your area, for example in Massachusetts State:
• This product must be installed by a licensed plumber or gas fitter when installed within the commonwealth
of Massachusetts.
• The appliance damper must be removed or welded in the open position prior to installation of a appliance
insert or gas log.
• The appliance off valve must be a “T” handle gas cock.
• The flexible connector must not be longer than 36 inches.
• A Carbon Monoxide detector is required in all rooms containing gas fired appliances.
• The appliance is not approved for installation in a bedroom or bathroom unless the unit is a direct vent
sealed combustion product.
The installation must conform with local codes or, in
absence of local codes, the National Gas and Propane
Installation Code CSA B149.1 in Canada, or the National
Fuel Gas Code, ANSI Z223.1 / NFPA 54 in the United
States. Suitable for mobile home installation if installed in
accordance with the current standard CAN/CSA Z240MH
Series, for gas equipped mobile homes, in Canada or
A
NSI Z223.1 and NFPA 54 in the United States.
Some appliances have optional fans or blowers. If an optional fan or blower is installed, the junction box must
be electrically connected and grounded in accordance with local codes, use the current CSA C22.1 Canadian
Electrical Code in Canada or the ANSI/NFPA 70 National Electrical code in the United States.
We suggest that our gas
hearth products be installed
and serviced by professionals
who are certied in the U.S.
by the National Fireplace
Institute
® (NFI) as NFI Gas
Specialists
www.ncertied.org
ALWAYS LIGHT THE PILOT WHETHER FOR THE FIRST TIME OR IF THE GAS SUPPLY HAS RUN OUT,
WITH THE GLASS DOOR OPENED OR REMOVED.
PROVIDE ADEQUATE CLEARANCE FOR SERVICING AND OPERATING THE APPLIANCE.
PROVIDE ADEQUATE VENTILATION.
NEVER OBSTRUCT THE FRONT OPENING OF THE APPLIANCE.
OBJECTS PLACED IN FRONT OF THE APPLIANCE MUST BE KEPT A MINIMUM OF 48” FROM THE
FRONT FACE OF THE APPLIANCE.
SURFACES AROUND AND ESPECIALLY ABOVE THE APPLIANCE CAN BECOME HOT. AVOID CONTACT
WHEN THE APPLIANCE IS OPERATING.
FIRE RISK. EXPLOSION HAZARD.
HIGH PRESSURE WILL DAMAGE VALVE. DISCONNECT GAS SUPPLY PIPING BEFORE PRESSURE TESTING GAS
LINE AT TEST PRESSURES ABOVE 1/2 PSIG. CLOSE THE MANUAL SHUT-OFF VALVE BEFORE PRESSURE
TESTING GAS LINE AT TEST PRESSURES EQUAL TO OR LESS THAN 1/2 PSIG.
USE ONLY WOLF STEEL APPROVED OPTIONAL ACCESSORIES AND REPLACEMENT PARTS WITH THIS APPLIANCE.
USING NON-LISTED ACCESSORIES (BLOWERS, DOORS, LOUVRES, TRIMS, GAS COMPONENTS, VENTING
COMPONENTS, ETC.) COULD RESULT IN A SAFETY HAZARD AND WILL VOID THE WARRANTY AND CERTIFICATION.
!
WARNING

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2.3 GENERAL INFORMATION
61.4%
GDI44
When the appliance is installed at elevations above 4,500ft, and in the absence of specific recommendations
from the local authority having jurisdiction, the certified high altitude input rating shall be reduced at the rate of
4% for each additional 1,000ft.
Expansion / contraction noises during heating up and cooling down cycles are normal and to be expected.
In order to achieve maximum turn down rate, the rear burner must be turned off. See Operating Instructions in
the owner's manual for more information.
This appliance is not approved for closet or recessed installations. It is approved for bathroom, bedroom and
bed-sitting room installations and is suitable for mobile homes. The natural gas model is suitable for installation
in a mobile home that is permanently positioned on its site and fuelled with natural gas.
This appliance must be recessed into a vented noncombustible wood-burning fireplace (prefabricated or
masonry) only.
GDI44
NG LP
Altitude (FT) 0-4,500 0-4,500
Max. Input (BTU/HR) 40,000 40,000
Max. Output (BTU/HR) 27,600 27,600
Efficiency (w/the fan on) 69% 69%
Min. Inlet Gas Supply
Pressure 4.5" Water Column 11" Water Column
Max. Inlet Gas Supply
Pressure 7" Water Column 13" Water Column
Manifold Pressure (Under
Flow Conditions) 3.5" Water Column 10" Water Column
FOR YOUR SATISFACTION, THIS APPLIANCE HAS BEEN TEST-FIRED TO ASSURE ITS
OPERATION AND QUALITY!
2.4 RATING PLATE INFORMATION
W385-0252 / F
SERIALNUMBER
NO.DESERIE
GDI / CDI-44
GDI-44N / CDI-44N MODEL GDI-44P / CDI-44P
0 - 4500FT ALTITUDE/ELEVATION 0 - 4500FT
40,000 BTU/h INPUT /ALIMENTATION 40,000 BTU/h
13,000 BTU/h REDUCED INPUT / ALIMENTATION REDUITE 10,000 BTU/h
THIS FIREPLACE USES AND REQUIRESA FAST ACTING THERMOCOUPLE. REPLACE
ONLY WITHA FAST ACTING THERMOCOUPLE SUPPLIED BY WOLF STEEL LTD.
APPROVED FOR BEDROOM, BATHROOM & BEDSITTING ROOM INSTALLATION. SUITABLE
FOR MOBILE HOME INSTALLATION IF INSTALLED IN ACCORDANCE WITH THE CURRENT
STANDARD CAN/CSAZ240MH SERIES GAS EQUIPPED MOBILE HOMES, IN CANADA OR IN
THE UNITED STATES THE MANUFACTURED HOME CONSTRUCTION AND SAFETY
STANDARD, TITLE 24 CFR, PART 3280. WHEN THIS US STANDARD IS NOTAPPLICABLE
USE THE STANDARD FOR FIRE SAFETYCRITERIA FOR MANUFACTURED HOME
INSTALLATIONS, SITES AND COMMUNITIES, ANSI / NFPA 501A.
HOMOLOGUE POUR INSTALLATION DANS UNE CHAMBRE A COUCHER, UNE SALLE DE
BAIN ET UN STUDIO. APPROPRIE POUR INSTALLATION DANS UNE MAISON MOBILE SI
SON INSTALLATION CONFORME AUX EXIGENCES DE LA NORME CAN/CSAZ240MH
SERIE DE MAISONS MOBILES EQUIPEES AU GAZ, EN VIGUEURAU CANADA OUAUX
ETATS-UNIS DE LA NORME DE SECURITE ET DE CONSTRUCTION DE MAISONS
MANUFACTUREES, TITRE 24 CFR, SECTION 3280. DANS LE CAS OU CETTE NORME
D'ETATS-UNIS NE PEUT ETRE APPLIQUEE, SE REFERER ALA NORME RELATIVE AU
CRITERE DE MESURES DE SECURITE CONTRE L'INCENDIE POUR LES INSTALLATIONS
DANS LES MAISONS MANUFACTURES, LES SITES ET LES COMMUNAUTES,ANSI/NFPA
501A.
MINIMUM AND MAXIMUM VERTICALVENT LENGTHS ARE 7 FEETAND 40 FEET
RESPECTIVELY. LES LONGUEURS VERTICALES MINIMALES ET MAXIMALES SONT 7
PIEDS ET 40 PIEDS RESPECTIVEMENT.
MANIFOLD PRESSURE: 3.5 INCHES W.C. (NG) / 10 INCHES W.C.(LP)
PRESSION AU COLLECTEUR : 3.5" D'UNE COLONNE D'EAU(GN) / 10" D'UNE COLONNE
D'EAU (P)
MIN SUPPLY PRESSURE: 4.5" W.C.(NG) / 11" W.C. (LP)
PRESSION D'ALIMENTATION MIN : 4.5" D'UNE COLONNE D'EAU (GN) / 11" D'UNE
COLONNE D'EAU (P)
MAX. SUPPLY PRESSURE: 7" W.C. (NG) / 13" W.C. (LP)
PRESSION D'ALIMENTATION MAX : 7" D'UNE COLONNE D'EAU (GN) / 13" D'UNE
COLONNE D'EAU (P)
FOR USE WITH GLASS DOORS CERTIFIED WITH THIS UNIT ONLY.
UTILISER AVEC LES PORTES VITREES HOMOLOGUEES SEULEMENT AVEC CETTE
UNITE.
WARNING: DO NOTADD ANY MATERIAL TO THE APPLIANCE, WHICH WILLCOME IN
CONTACT WITHTHE FLAMES, OTHER THAN THAT SUPPLIED BY THE MANUFACTURER
WITH THE APPLIANCE.
AVERTISSEMENT : N'AJOUTEZ PAS A CETAPPAREILAUCUN MATERIAU DEVANT
ENTRER EN CONTACTAVEC LES FLAMMES AUTRE QUE CELUI QUI EST FOURNIAVEC
CET APPAREIL PAR LE FABRICANT.
ELECTRICAL RATING / CLASS.: 115V 1.5AMP 60HZ
THE APPLIANCE MUST BE VENTED USING THEAPPROPRIATE WOLF STEEL VENT KITS.
SEE OWNERS INSTALLATION MANUAL FOR VENTING SPECIFICS. PROPER
REINSTALLATION AND RESEALING IS NECESSARY AFTER SERVICING THE VENTAIR
INTAKE SYSTEM.
L'APPAREILDOIT EVACUER SES GAZ EN UTILISANTL'ENSEMBLE D'EVACUATION
PROPRE AWOLF STEEL. REFERER AU MANUEL D'INSTALLATION DE PROPRIETAIRE
POUR L'EVACUATION PRECISE. IL EST IMPORTANTDE BIEN REINSTALLER ET
RESCELLER L'EVENT APRESAVOIRASSURE LE MAINTIEN DU SYSTEME DE PRISE D'AIR.
WARNING: FOR INSTALLATION INTO AVENTED NON-COMBUSTIBLE FIREPLACE
ONLY. THE MINIMUM FIREPLACE SIZE IS: HEIGHT 21”, DEPTH 16”, WIDTH 32”. THE
MINIMUM INSIDE FLUE SIZE IS 7”. THE MINIMUM DISTANCE, FROMTHE BOTTOM OF A
COMBUSTIBLE MANTLE PROJECTING AMAXIMUM 3” FROM THE WALLTO THE TOP OF
THE STANDARD TRIM IS 12”. SEE OWNERS MANUALFOR GREATER EXTENSIONS.
A HEARTH MUST PROTRUDEA MINIMUM OF 12” FROM THE UNIT.
ATTENTION : POUR INSTALLATION DANS UN FOYER VENTILE EN MACONNERIE.
LES DIMENSIONS MINIMUMS SONT: HAUTEUR 21”, PROFONDEUR 16”, LARGEUR 32”. LE
DIAMETRE INTERIEUR MINIMUM DE CONDUIT D’EVACUATION EST DE 7”.
LA DISTANCE MINIMALE, DU BAS DU MANTEAU COMBUSTIBLE FORMANT UNE
PROJECTION MAXIMALE DE 3” DU MUR AU DESSUS DE LAGARNITURE NORMALE EST
12”. REFERER AU MANUEL D’INSTALLATION POUR DES EXTENSIONS PLUS GRANDES.
UNE DALLE DE PROTECTION INCOMBUSTIBLE DOIT SE PROLONGER D’AU MOINS 12" DE
L’UNITÉ.
NOT FOR USE WITH SOLID FUEL / UN COMBUSTIBLE
SOLIDE NE DOIT PAS ETRE UTILSE AVEC CET APPAREIL
WOLF STEEL LTD.
24 NAPOLEON ROAD, BARRIE, ON, L4M 0G8 CANADA
9700539 (WSL) 4001657 (NGZ)
4001658 (NAC) 4001659 (WUSA)
CERTIFIED UNDER: CSA 2.22b-2009,ANSI
Z21.50b-2009 VENTEDGAS FIREPLACE. HOMOLOGUESELON LESNORMES: CSA 2.22b-2009, ANSI Z21.50b-2009 FOYER
GAZ AVEC EVACUATION.
SAMPLE
SAMPLE
BLELE
RENTENT
DA OR INDA OR IN
ETYTY
PPLICABLEPLICABLE
HOMEOME
ER, UNE SALLE DELE DE
E MAISON MOBILE SISI
ME CAN/CSA Z240MH
UR AU CANADAOU AUXURAU
UCTION DE MAISONSUCTION DE
S LE CAS OU CETTE NORMELE CAS OU CET
RER ALA NORME RELATIVE AULA NORME RELATIVE AU
NCENDIE POUR LES INSTALLATIONSENDIE POUR LES INSTALLATIONS
ES ET LES COMMUNAUTES, ANSI/NFPAES ET LES COMMUNAUTES, ANSI/NFPA
LENGTHS ARE 7 FEETAND 40 FEETLENGTHS ARE 7 FEETAND 40 FEET
TICALES MINIMALES ET MAXIMALES SONTICALES MINIMALES ET MAXIMALES SONT
NT.T.
S W.C. (NG) / 10 INCHES W.C.(LP)W.C. (NG) / 10 INCHES W.C
3.5" D'UNE COLONNE D'EAU(GN) / 10" D'UNE.5" D'UNE COLONNE D'EAU(
4.5" W.C.(NG) / 11" W.C. (LP).5" W.C.(NG) / 11" W.C. (LP)
TION MIN :ION MIN :
4.5" D'UNE COLONNE D'EAU (GN4.5" D'UNE COLONNE D'EAU
SSURE:
7" W.
C
.
(
N
G)
/
13" W.
C
.
(
LP
)7" W.C. (NG) / 13" W.C. (LP)
MENTATION MAX :MENTATION MAX :
7" D'UNE COLONNE D'EA7" D'UNE COLONNE D'E
EAU (P)AU (P)
WITH GLASS DOORS CERTIFIED WITH THISTH GLASS DOORS CERTIFIED WITH THIS
R AVEC LES PORTES VITREES HOMOLOGUEAVEC LES PORTES VITREES HOMOLOGU
.
RNING:
DO NOT ADD ANY MATERIAL TO THNOT ADD ANY MATERIAL TO T
CONTACT WITH THE FLAMES, OTHER THANONTACT WITH THE FLAMES, OTHER THAN
WITH THE APPLIANCE.WITH THE APPLIANCE.
AVERTISSEMENT
:AVERTISSEM
N'AJOUTEZ PASA COUTEZ PAS
ENTRER EN CONTACTAVEC LES FLAENTRER EN CONTACTAVEC LES FL
CET APPAREIL PAR LE FABRICANTCET APPAREIL PAR LE FABRICAN
ELECTRICAL RATING / CLASS.:ELECTRICAL RATING / CLASS
THE APPLIANCE MUST BE VETHE APPLIANCE MUST BE V
SEE OWNERS INSTALLATISEE OWNERS INSTALLAT
REINSTALLATION AND RREINSTALLATION AND
INTAKE
S
Y
S
TEM.
NTAKE SYSTE
L'APPAREIL DOIT EAPPAREIL D
PROPREA WOLOPREA WO
POUR L'EVACPOUR L'EVAC
RESCELLERESCELLE
WARNINWA
ONLYON
MINM
C
INSTALLER: It is your responsibility to check off
the appropriate box on the rating plate according
to the model, venting and gas type of the
appliance.
For rating plate location, see “INSTALLATION
OVERVIEW” section.
This illustration is for reference only. Refer to the
rating plate on the appliance for accurate information.

7
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3.0 INSTALLATION
68.4A
Clean out ashes from the inside of the wood-burning appliance. Make sure that the chimney and wood-burning
appliance are in a clean and sound condition and constructed of non-combustible materials. If necessary have
any repair work done by a qualified person before installing the insert. Remove the existing appliance damper
or lock into an open position.
Using screws, attach the appliance warning tag
to the inside of the firebox of the appliance into
which the insert is being installed.
The sheet-metal parts of the appliance, in which
the gas appliance insert is to be installed, must
not be cut.
If the wood-burning factory-built appliance has
no gas access hole(s) provided, an access hole of 1½ inch or less may be drilled through the lower sides or
bottom of the appliance in a proper workman like manner. This access hole must be plugged with non-combus-
tible insulation after the gas supply line has been installed.
Ensure that existing chimney cleanouts fit properly.
The refractory, glass doors, screen rails, screen mesh and log grates may be removed from the existing appli-
ance before installing the gas appliance insert.
Smoke shelves, shields and baffles may be removed if attached by mechanical fasteners.
The ventilation openings in the existing appliance may be obstructed by the backer plates, aluminium trim etc.
but these parts are not to be applied so as to have an airtight seal.
!
WARNING
RISK OF FIRE, MAINTAIN SPECIFIED AIR SPACE CLEARANCES TO VENT PIPE AND APPLIANCE.
W385-0199_B
WARNING: THIS FIREPLACE HAS BEEN CONVERTED FOR USE WITHA GAS FIREPLACE
INSERT ONLYAND CANNOT BE USED FOR BURNING WOOD OR SOLID FUELS UNLESSALL ORIGINAL
PARTS HAVE BEEN REPLACED AND THE FIREPLACE IS RE-APPROVED BY THEAUTHORITY HAVING
JURISDICTION.
ATTENTION: CE FOYER AETE CONVERTIAFIN D’ETRE UTILISE SEULEMENT
COMME FOYER ENCASTRE AU GAZ ET NE PEUT ETRE UTILSE POUR BRULER DU BOIS OU
TOUTAUTRE COMBUSTIBLE SOLIDE, SANS QUE TOUTES LES PIECES ORIGINALES AIENT
ETE REMPLACEES ET QUE LE FOYER SOITAPPROUVE DE NOUVEAU PAR LESAUTORITES
AYANT JURIDICTION.
ADVERTENCIA: ESTA CHIMENEASE REMODELÓ PARA USARSE SOLO CON UNA
INSERCIÓN DE CHIMENEAA GAS Y NO PUEDE USARSE PARA QUEMAR MADERANI COMBUSTIBLES
SÓLIDOS, A MENOS QUE SE HAYAN REEMPLAZADO TODAS LAS PIEZAS ORIGINALES, Y LAAUTORI-
DAD JURISDICCIONAL LA HAYA VUELTO AAPROBAR.
3.1 LEVELLING THE APPLIANCE
Move the appliance close to its final position. This appliance is equipped with levelling screws located on the
base. Level using the levelling screws. Levelling the appliance will eliminate rocking or excessive noise when
the fan is in operation. Once the appliance is level, move it partially into place to allow for all connections to be
made. It is not practical to level the appliance once it has been installed. Determine the required depth prior to
installing the appliance and adjust the levelling screws accordingly. 67.2

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3.2 CHIMNEY CONNECTION
A. OUTSIDE: Slip the one end of a liner a minimum of 2" over the
collar of the air terminal. Secure using 3 screws. Then seal the
joint and screw heads with high temperature sealant. Repeat
with the other liner to the exhaust collar of the terminal.
NOTE: Connect the supplied 3' of stainless steel flex liner
to the exhaust liner (already attached to the terminal)
using the coupler (also supplied). Secure and seal before
dropping down the chimney.
B. Gently stretch the liners to the required lengths and appliance
into the chimney. Place the terminal onto the top of the chimney
cap and fit the flashing plate to suit. Make weather tight by sealing with
caulking (not supplied) and fasten to the chimney with screws and plugs
(not supplied).
C. NOTE: If there is not enough ceiling height between the fireplace
and the appliance to allow the flex liner connection on the top of
the appliance to be made, see "D". If there is enough ceiling height,
connect the 3" stainless steel flex liner to the exhaust collar closest to the
top front on the appliance. Connect the intake flex liner to
the remaining rear collar. Secure and seal.
1-2" & 1-3" DOUBLE PLY ALUMINUM LINER-INLET AND EXHAUST &
2-3" TO 2" REDUCER:
GDI-2320KT VENT KIT 20FT
GDI-2325KT VENT KIT 25FT
GDI-2335KT VENT KIT 35FT
2-3" DOUBLE PLY ALUMINUM LINER-INLET AND EXHAUST:
GDI-320KT VENT KIT 20FT
GDI-325KT VENT KIT 25 FT
GDI-335KT VENT KIT 35 FT
Chimney installation must conform to both national and local code requirements. The chimney must be lined
with one 2" or 3" diameter liner for intake and one 3" diameter liner for exhaust. The minimum and maximum
vent lengths are 10 and 35 feet respectively. Recommended Napoleon® kits come in 3 lengths:
While the liners must be continuous from the appliance to the chimney cap, to achieve the needed length, they
may be coupled, using an aluminium coupler, provided installation is sealed & secured.
We recommend that exhaust vents that pass through unheated spaces, such as a garage or attic, be
wrapped in a protective sleeve to minimize condensation and reverse flow symptoms.
This appliance is approved for use with a 2" liner for air intake and a 3" liner for exhaust. For best
performance, however, it is recommended to use two 3" liners.
If a 2" liner is used for the intake, it is necessary to adjust the primary air shutter. See "Air Shutter
Settings".
ALUMINUM
FLEX LINER
COUPLER
STAINLESS
STEEL
FLEX LINER
2" OVERLAP
SEALANT
HI-TEMP VENT
CONNECTION
ASSEMBLY
FLASHING
PLATE
2"
OVERLAP
SEALANT
HI-TEMP
EXHAUST
INTAKE

9
W415-0734 / D / 02.03.12
D. Both the log support and the back wall must be removed in order to gain access to the vent connection
assembly. Both the back wall and log support are detached by removing the 12 perimeter screws of
the back wall and the 3 screws located at the back of the log support. Remove the vent connection
assembly. NOTE: The vent connection assembly collars are not specific until the stainless steel
flex liner has been attached to one side. This now designates the side as exhaust. The exhaust
collar must be positioned closest to the front
opening of the appliance. Secure and seal the flex
liners.
E. To reinstall the vent connection assembly, reach
in through the appliance and manoeuvre the vent
connection assembly through the opening in the firebox
top. Take care not to damage the gasket. Secure the
assembly using the four studs and ¼-20 hex nuts.
F. Reinstall the back wall, followed by the log support,
using the perimeter screws
removed in "D". The appliance
may now bepushed into its final
position inside the wood burning
fireplace.Secure the appliance
to the fireplace using perforated
strapping attached to the two
securing holes on either side
of the appliance as shown. We
recommend that the trim be installed before the appliance is placed
into its final position.
BACK WALL
LOG SUPPORT
VENT CONNECTION
ASSEMBLY
VENT
CONNECTION
ASSEMBLY
SECURING
HOLES

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W415-0734 / D / 02.03.12
3.3 GAS INSTALLATION
3.4 OPTIONAL ACCESSORY REQUIREMENTS
A. This appliance may be used with a wall switch, wall mounted thermostat and/or a remote control.
B. Wiring for optional Napoleon® approved accessories should be done now to avoid reconstruction.
Follow instructions that come with those accessories.
For ease of accessibility, an optional remote wall switch or millivolt thermostat may be installed in a convenient
location. Route 2-strand solid core millivolt wire from the gas appliance to the wall switch / millivolt thermostat.
The recommended maximum lead length depends on the wire size:
WIRE SIZE MAX. LENGTH
14gauge 100 feet
16gauge 60 feet
18gauge 40 feet
Do not connect either the wall switch, thermostat or gas valve to electricity (110 VOLTS).
30.1A
Installation and servicing to be done by a qualified installer.
A. Move the appliance into position and secure.
B. If equipped with a flex connector the appliance is designed to accept a 1/2” gas supply. Without the
connector it is designed to accept a 3/8” gas supply. The appliance is equipped with a manual shut off
valve to turn off the gas supply to the appliance.
C. Connect the gas supply in accordance to local codes. In the absence of local codes, install to the
current CAN/CSA-B149.1 Installation Code in Canada or to the current National Fuel Gas Code, ANSI
Z223.1 / NFPA 54 in the United States.
D. When flexing any gas line, support the gas valve so that the lines are not bent or kinked.
E. The gas line flex-connector should be installed to provide sufficient movement for shifting the burner
assembly on it’s side to aid with servicing components.
F. Check for gas leaks by brushing on a soap and water solution. Do not use open flame.
!
WARNING
RISK OF FIRE, EXPLOSION OR ASPHYXIATION. ENSURE THERE ARE NO IGNITION SOURCES SUCH AS
SPARKS OR OPEN FLAMES.
SUPPORT GAS CONTROL WHEN ATTACHING GAS SUPPLY PIPE TO PREVENT DAMAGING GAS LINE.
ALWAYS LIGHT THE PILOT WHETHER FOR THE FIRST TIME OR IF THE GAS SUPPLY HAS RUN OUT
WITH THE GLASS DOOR OPENED OR REMOVED. PURGING OF THE GAS SUPPLY LINE SHOULD BE
PERFORMED BY A QUALIFIED SERVICE TECHNICIAN. ASSURE THAT A CONTINUOUS GAS FLOW IS AT
THE BURNER BEFORE CLOSING THE DOOR. ENSURE ADEQUATE VENTILATION. FOR GAS AND
ELECTRICAL LOCATIONS, SEE “DIMENSION” SECTION.
ALL GAS CONNECTIONS MUST BE CONTAINED WITHIN THE APPLIANCE WHEN COMPLETE.
HIGH PRESSURE WILL DAMAGE VALVE. DISCONNECT GAS SUPPLY PIPING BEFORE TESTING GAS
LINE AT TEST PRESSURES ABOVE 1/2 PSIG.
VALVE SETTINGS HAVE BEEN FACTORY SET, DO NOT CHANGE.