Napoleon GDI-30N User manual

EN
W415-1365 / 10.21.14
FR
PG
31
INSTALLER: LEAVE THIS MANUAL WITH THE APPLIANCE.
CONSUMER: RETAIN THIS MANUAL FOR FUTURE REFERENCE.
NEVER LEAVE CHILDREN OR OTHER AT RISK INDIVIDUALS ALONE WITH THE APPLIANCE
INSTALLATION AND
OPERATING INSTRUCTIONS
Wolf Steel Ltd., 24 Napoleon Rd., Barrie, ON, L4M 0G8 Canada /
103 Miller Drive, Crittenden, Kentucky, USA, 41030
Phone [phone] • Fax [phone] • www.napoleonfireplaces.com • [email protected]
1.28E
$10.00
HOT GLASS WILL CAUSE
BURNS.
DO NOT TOUCH GLASS UNTIL
COOLED.
NEVER ALLOW CHILDREN TO
TOUCH GLASS.
!
WARNING
A barrier designed to reduce the risk of burns from the
hot viewing glass is provided with the appliance and
shall be installed.
SAFETY INFORMATION
!WARNING
- Do not store or use gasoline or other flammable
vapors and liquids in the vicinity of this or any
other appliance.
- WHAT TO DO IF YOU SMELL GAS:
• Do not try to light any appliance.
• Do not touch any electrical switch; do not use
any phone in your building.
• Immediately call your gas supplier from a
neighbour’s phone. Follow the gas supplier’s
instructions.
• If you cannot reach your gas supplier, call the
fire department.
- Installation and service must be performed by a
qualified installer, service agency or the supplier.
This appliance may be installed in an aftermarket,
permanently located, manufactured home (USA
only) or mobile home, where not prohibited by
local codes.
This appliance is only for use with the type of gas
indicated on the rating plate. This appliance is
not convertible for use with other gases, unless a
certified kit is used.
If the information in these instructions
are not followed exactly, a fire or
explosion may result causing property
damage, personal injury or loss of life.
CERTIFIED FOR CANADAAND UNITED STATES USING ANSI/CSAMETHODS.
Decorative Product: Not for use as a heating appliance.
BARRIER
SAFETY BARRIER
SHOWN WITH GIFK6 FLASHING & FPGI30-K FACEPLATE
CONFORMS TO AMERICAN NATIONAL STANDARDS: ANSI Z21.50, CERTIFIED TO CANADIAN CSA 2.22 FOR VENTED GAS FIREPLACES.
GDI-30N
NATURAL GAS
GDI-30P
PROPANE

TABLE OF CONTENTS
1.0 INSTALLATION OVERVIEW 3
2.0 INTRODUCTION 4
2.1 DIMENSIONS 5
2.3 MINIMUM CLEARANCE TO COMBUSTIBLES 5
2.2 GENERAL INSTRUCTIONS 5
2.4 GENERAL INFORMATION 6
2.5 RATING PLATE INFORMATION 7
3.0 INSTALLATION 8
3.1 LEVELLING THE APPLIANCE 8
3.2 CHIMNEY CONNECTION 8
3.3 GAS INSTALLATION 10
3.4 OPTIONAL WALL SWITCH 10
4.0 FINISHING 11
4.1 MINIMUM MANTEL CLEARANCES 11
4.2 SAFETY SCREEN REMOVAL AND INSTALLATION 12
4.3 DOOR REMOVALAND INSTALLATION 13
4.4 GRATE INSTALLATION 13
4.5 LOG PLACEMENT 14
4.6 OPTIONAL CHARCOAL EMBERS 15
4.7 GLOWING EMBERS 15
4.8 LOGO PLACEMENT 15
5.0 BLOWER REPLACEMENT 16
6.0 OPERATION 17
7.0 ADJUSTMENTS 18
7.1 PILOT BURNER ADJUSTMENT 18
7.2 VENTURI ADJUSTMENT 18
7.3 FLAME CHARACTERISTICS 18
8.0 MAINTENANCE 19
8.1 ANNUAL MAINTENANCE 19
8.2 CARE OF GLASS 20
8.3 DOOR GLASS REPLACEMENT 20
9.0 REPLACEMENTS 21
10.0 OVERVIEW 22
11.0 ACCESSORIES 23
12.0 VALVE TRAIN ASSEMBLY 24
13.0 VENTING 25
14.0 TROUBLESHOOTING 26
15.0 WARRANTY 29
W415-1365 / 10.21.14
2
EN
NOTE: changes, other than editorial, are denoted by a vertical line in the margin.

W415-1365 / 10.21.14
3
EN
1.0 INSTALLATION OVERVIEW
SAFETY BARRIER
Venting, see “INSTALLATION
- CHIMNEY CONNECTION”
section.
Logs, see “FINISHING
- LOG PLACEMENT”
section.
Grate, see “FINISHING -
GRATE INSTALLATION”
section. Rating Plate, see
“RATING PLATE
INFORMATION”
section.
Door, see “SAFETY SCREEN
REMOVAL / INSTALLATION” &
“DOOR REMOVAL /
INSTALLATION” section.

W415-1365 / 10.21.14
4
EN
2.0 INTRODUCTION
3.1D
!
WARNING
• THIS APPLIANCE IS HOT WHEN OPERATED AND CAN CAUSE SEVERE BURNS IF CONTACTED.
• ANY CHANGES TO THIS APPLIANCE OR IT’S CONTROLS CAN BE DANGEROUS AND IS PROHIBITED.
• Do not operate appliance before reading and understanding operating instructions. Failure to operate appliance according to
operating instructions could cause fire or injury.
• Risk of fire or asphyxiation do not operate appliance with fixed glass removed.
• Do not connect 110 volts to the control valve.
• Risk of burns. The appliance should be turned off and cooled before servicing.
• Do not install damaged, incomplete or substitute components.
• Risk of cuts and abrasions. Wear protective gloves and safety glasses during installation. Sheet metal edges may be sharp.
• Do not burn wood or other materials in this appliance.
• Children and adults should be alerted to the hazards of high surface temperature and should stay away to avoid burns
or clothing ignition.
• Young children should be carefully supervised when they are in the same room as the appliance.
Toddlers, young children and others may be susceptible to accidental contact burns. A physical barrier is
recommended if there are at risk individuals in the house. To restrict access to an appliance or stove, install an
adjustable safety gate to keep toddlers, young children and other at risk individuals out of the room and away from hot
surfaces.
• Clothing or other flammable material should not be placed on or near the appliance.
• Due to high temperatures, the appliance should be located out of traffic and away from furniture and draperies.
• Ensure you have incorporated adequate safety measure to protect infants/toddlers from touching hot surfaces.
• Even after the appliance is out, the glass and/or screen will remain hot for an extended period of time.
• Check with your local hearth specialty dealer for safety screens and hearth guards to protect children from hot surfaces. These
screens and guards must be fastened to the floor.
• Any safety screen, guard or barrier removed for servicing the appliance, must be replaced prior to operating the
appliance.
• The appliance is a vented gas-fired appliance. Do not burn wood or other materials in the appliance.
• The appliance area must be kept clear and free from combustible materials, gasoline and other flammable vapors and liquids.
• Under no circumstances should this appliance be modified.
• This appliance must not be connected to a chimney flue pipe serving a separate solid fuel burning appliance.
• Do not use this appliance if any part has been under water. Immediately call a qualified service technician to inspect the appliance
and to replace any part of the control system and any gas control which has been under water.
• Do not operate the appliance with the glass door removed, cracked or broken. Replacement of the glass should be done by a
licensed or qualified service person.
• Do not strike or slam shut the appliance glass door.
• When equipped with pressure relief doors, they must be kept closed while the appliance is operating to prevent exhaust fumes
containing carbon monoxide, from entering into the home. Temperatures of the exhaust escaping through these openings can also
cause the surrounding combustible materials to overheat and catch fire.Only doors / optional fronts certified with the unit are to be
installed on the appliance.
• Only doors / optional fronts certified with the unit are to be installed on the appliance.
• Keep the packaging material out of reach of children and dispose of the material in a safe manner. As with all plastic bags, these
are not toys and should be kept away from children and infants.
• As with any combustion appliance, we recommend having your appliance regularly inspected and serviced as well as having a
Carbon Monoxide Detector installed in the same area to defend you and your family against Carbon Monoxide.
• Ensure clearances to combustibles are maintained when building a mantel or shelves above the appliance. Elevated temperatures
on the wall or in the air above the appliance can cause melting, discolouration or damage to decorations, a T.V. or other electronic
components.
• A barrier designed to reduce the risk of burns from the hot viewing glass is provided with this appliance and shall be
installed.
• If the barrier becomes damaged, the barrier shall be replaced with the manufacturer’s barrier for this appliance.
• Installation and repair should be done by a qualified service person. The appliance should be inspected before use and
at least annually by a professional service person. More frequent cleaning may be required due to excessive lint from
carpeting, bedding material, etc. It is imperative that control compartments, burners and circulating air passageways of
the appliance be kept clean.
• This appliance uses and requires a fast acting thermocouple. Replace only with a fast acting thermocouple supplied by Wolf Steel
Ltd.

W415-1365 / 10.21.14
5
EN
2.1 DIMENSIONS
23 1/8"
587mm
21 3/4"
552mm
3" 76mm
ø COLLARS
13 3/4"
349mm
5 1/4"
133mm
1 3/8"
35mm 17 7/8" 454mm
18 3/4" 476mm
13 3/4" 349mm
11 1/8"
283mm
30 1/16" 764mm
19 5/8" 499mm
27 1/2" 692mm
2.2 GENERAL INSTRUCTIONS
THIS GAS APPLIANCE SHOULD BE INSTALLED AND SERVICED BY A QUALIFIED INSTALLER to
conform with local codes. Installation practices vary from region to region and it is important to know the
specifics that apply to your area, for example in Massachusetts State:
ALWAYS LIGHT THE PILOT WHETHER FOR THE FIRST TIME OR IF THE GAS SUPPLY HAS RUN OUT,
WITH THE GLASS DOOR OPENED OR REMOVED.
PROVIDE ADEQUATE CLEARANCE FOR SERVICING AND OPERATING THE APPLIANCE.
PROVIDE ADEQUATE VENTILATION.
NEVER OBSTRUCT THE FRONT OPENING OF THE APPLIANCE.
OBJECTS PLACED IN FRONT OF THE APPLIANCE MUST BE KEPT A MINIMUM OF 48” (1219mm) FROM
THE FRONT FACE OF THE APPLIANCE.
SURFACES AROUND AND ESPECIALLY ABOVE THE APPLIANCE CAN BECOME HOT. AVOID CONTACT
WHEN THE APPLIANCE IS OPERATING.
FIRE RISK. EXPLOSION HAZARD.
HIGH PRESSURE WILL DAMAGE VALVE. DISCONNECT GAS SUPPLY PIPING BEFORE PRESSURE TESTING GAS
LINE AT TEST PRESSURES ABOVE 1/2 PSIG. CLOSE THE MANUAL SHUT-OFF VALVE BEFORE PRESSURE
TESTING GAS LINE AT TEST PRESSURES EQUAL TO OR LESS THAN 1/2 PSIG (35 mb).
USE ONLY WOLF STEEL APPROVED OPTIONAL ACCESSORIES AND REPLACEMENT PARTS WITH THIS APPLIANCE.
USING NON-LISTED ACCESSORIES (BLOWERS, DOORS, LOUVRES, TRIMS, GAS COMPONENTS, VENTING
COMPONENTS, ETC.) COULD RESULT IN A SAFETY HAZARD AND WILL VOID THE WARRANTY AND CERTIFICATION.
!
WARNING
Thisappliance mustbe recessedinto avented noncombustiblewood-burning appliance(prefabricated ormasonry)
only. The minimum appliance opening size in which the appliance is to be installed is:
HEIGHT 22" (559mm) WIDTH 28" (711mm) DEPTH 18" (457mm)
The minimum allowable chimney flue size is 6" (152mm) round.
The minimum distance, from the bottom of a combustible mantle projecting 3" (76mm) maximum from the wall
to the top of the louvre opening, is 12" (305mm).
2.3 MINIMUM CLEARANCE TO COMBUSTIBLES

W415-1365 / 10.21.14
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EN
2.4 GENERAL INFORMATION
4.12A
• This product must be installed by a licensed plumber or gas fitter when installed within the commonwealth
of Massachusetts.
• The appliance damper must be removed or welded in the open position prior to installation of a appliance
insert or gas log.
• The appliance off valve must be a “T” handle gas cock.
• The flexible connector must not be longer than 36 inches (914mm).
• A Carbon Monoxide detector is required in all rooms containing gas fired appliances.
• The appliance is not approved for installation in a bedroom or bathroom unless the unit is a direct vent
sealed combustion product.
The installation must conform with local codes or, in
absence of local codes, the National Gas and Propane
Installation Code CSA B149.1 in Canada, or the National
Fuel Gas Code, ANSI Z223.1 / NFPA 54 in the United
States. Suitable for mobile home installation if installed in
accordance with the current standard CAN/CSA Z240MH
Series, for gas equipped mobile homes, in Canada or
A
NSI Z223.1 and NFPA 54 in the United States.
Some appliances have optional fans or blowers. If an optional fan or blower is installed, the junction box must
be electrically connected and grounded in accordance with local codes, use the current CSA C22.1 Canadian
Electrical Code in Canada or the ANSI/NFPA 70 National Electrical code in the United States.
We suggest that our gas
hearth products be installed
and serviced by professionals
who are certied in the U.S.
by the National Fireplace
Institute
® (NFI) as NFI Gas
Specialists
www.ncertied.org
FOR YOUR SATISFACTION, THIS APPLIANCE HAS BEEN TEST-FIRED TOASSURE ITS OPERATION AND
QUALITY! GDI-30
NG LP
Altitude (FT) 0-4,500 0-4,500
Max. Input (BTU/HR) 24,500 24,500
Max. Output (BTU/HR) 20,825 20,825
Efficiency (w/the fan on) 85% 85%
A.F.U.E. (maximum value) 82% 82%
Min. Inlet Gas Supply Pressure 4.5" (11mb) Water Column 11" (27mb) Water Column
Max. Inlet Gas Supply Pressure 7" (17mb) Water Column 13" (32mb) Water Column
Manifold Pressure (Under Flow Conditions) 3.5" (9mb) Water Column 10" (25mb) Water Column
When the appliance is installed at elevations above 4,500ft (1372m), and in the absence of specific
recommendations from the local authority having jurisdiction, the certified high altitude input rating shall be
reduced at the rate of 4% for each additional 1,000ft (305m). Expansion / contraction noises during heating up
and cooling down cycles are normal and to be expected.
This appliance is not approved for closet or recessed installations. It
is approved for bathroom, bedroom and bed-sitting room installations
and is suitable for mobile homes. The natural gas model is suitable for
installation in a mobile home that is permanently positioned on its site
and fuelled with natural gas.
A barrier designed to reduce the risk of burns from the hot viewing
glass is provided with the appliance and shall be installed.
64.5%
GDI-30

W415-1365 / 10.21.14
7
EN
2.5 RATING PLATE INFORMATION
INSTALLER: It is your responsibility to check off the appropriate box on the rating plate according to
the model, venting and gas type of the appliance.
For rating plate location, see “INSTALLATION OVERVIEW” section.
This illustration is for reference only. Refer to the rating plate on the appliance for accurate information.
NOTE: The rating plate must remain with the appliance at all times. It must not be removed.
0-4500FT 0-4500FT
24,500 BTU/h 24,500 BTU/h
15,000 BTU/h 19,000 BTU/h
W385-1983
CE FOYER UTILISE ET REQUIERT UNTHERMOCOUPLE À ACTION RAPIDE. REMPLACEZ UNIQUEMENTAVEC UN
THERMOCOUPLE À ACTION RAPIDE DE WOLF STEEL LTÉE. HOMOLOGUE POUR INSTALLATION DANS
UNECHAMBREACOUCHER,UNESALLEDE BAIN ETUNSTUDIO.APPROPRIE POUR INSTALLATIONDANS
UNE MAISON MOBILE SI SON INSTALLATION CONFORME AUX EXIGENCES DE LA NORME CAN/CSA
Z240MH SERIE DE MAISONS MOBILES EQUIPEES AU GAZ, EN VIGUEUR AU CANADA A OU AUX
ETATS-UNISDE LANORME DE SECURITEETDECONSTRUCTION DE MAISONSMANUFACTUREES,TITRE
24 CFR, SECTION 3280. DANS LE CAS OU CETTE NORME D’ETATS-UNIS NE PEUT ETREAPPLIQUEE, SE
REFERER A LA NORME RELATIVE AUCRITERE DE MESURES DE SECURITE CONTRE L’INCENDIE POUR
LES INSTALLATIONS DANS LES MAISONS MANUFACTURERS, LES SITES ET LES COMMUNAUTES,
ANSI/NFPA 501A.
WOLF STEEL LTD.
24 NAPOLEON ROAD, BARRIE, ON, L4M 0G8 CANADA
CONFORMS TO / CONFORMEAUX: ANSI Z21.50-2014, CERTIFIEDTO / CERTIFIE CSA 2.22-2014 VENTED GAS FIREPLACE / FOYER À GAZ VENTILÉ.
THIS FIREPLACE USES AND REQUIRESA FAST ACTINGTHERMOCOUPLE. REPLACE ONLY WITHA FAST ACTING
THERMOCOUPLE SUPPLIED BY WOLF STEEL LTD. APPROVED FOR BEDROOM, BATHROOM &
BEDSITTING ROOM INSTALLATION. SUITABLE FOR MOBILE HOME INSTALLATION IF INSTALLED IN
ACCORDANCE WITH THE CURRENT STANDARD CAN/CSA Z240MH SERIES GAS EQUIPPED MOBILE
HOMES, IN CANADA OR IN THE UNITED STATES THE MANUFACTURED HOME CONSTRUCTION AND
SAFETYSTANDARD,TITLE 24 CFR,PART 3280. WHENTHIS US STANDARD ISNOTAPPLICABLE USETHE
STANDARD FOR FIRE SAFETY CRITERIA FOR MANUFACTURED HOME INSTALLATIONS, SITES AND
COMMUNITIES, ANSI / NFPA 501A.
MANIFOLD PRESSURE:3.5” W.C. (NG)
PRESSION AU COLLECTEUR:3,5” D’UNE
COLONNE D’EAU (GN)
MIN. SUPPLY PRESSURE:4.5” W.C. (NG)
PRESSION D’ALIMENTATION MIN: 4,5” D’UNE
COLONNE D’EAU (GN)
MAX. SUPPLY PRESSURE: 7” W.C. (NG)
PRESSION D’ALIMENTATION MAX: 7” D’UNE
COLONNE D’EAU (GN)
MANIFOLD PRESSURE:10” W.C. (LP)
PRESSION AU COLLECTEUR:10” D’UNE
COLONNE D’EAU (P)
MIN. SUPPLY PRESSURE:11” W.C. (LP)
PRESSION D’ALIMENTATION MIN: 11” D’UNE
COLONNE D’EAU (P)
MAX. SUPPLY PRESSURE:13” W.C. (LP)
PRESSION D’ALIMENTATION MAX:13” D’UNE
COLONNE D’EAU (P)
WARNING: DO NOTADDANY MATERIALTO THEAPPLIANCE, WHICH WILL COME IN CONTACT WITH THE
FLAMES, OTHER THAN THAT SUPPLIED BY THE MANUFACTURER WITH THE APPLIANCE.
DECORATIVE PRODUCT: NOT FOR USE AS AHEATING APPLIANCE
ELECTRICAL RATING: 115V 1.5AMP 60HZ
THE APPLIANCE MUSTBE VENTED USING THE APPROPRIATE WOLF STEEL VENT KITS. SEE OWNERS
INSTALLATION MANUAL FOR VENTING SPECIFICS. PROPER REINSTALLATIONAND RESEALING IS NECESSARY
AFTER SERVICING THE VENT-AIR INTAKE SYSTEM.
WARNING:FOR INSTALLATION INTOA VENTED NON-COMBUSTIBLE FIREPLACE ONLY. THE MINIMUM
FIREPLACE SIZE IS: HEIGHT 21.75”, DEPTH 18”, WIDTH 28”. THE MINIMUM INSIDE FLUE SIZE IS 7”. THE
MINIMUM DISTANCE, FROM THE BOTTOM OF ACOMBUSTIBLE MANTEL PROJECTINGA MAXIMUM 3” FROM THE
WALLTO THE TOPOF THE UNIT IS 12”. SEE OWNERS MANUAL FOR GREATER EXTENSIONS.
AVERTISSEMENT: N’AJOUTEZ PAS A CETAPPAREIL AUCUN MATERIAU DEVANT ENTRER EN CONTACTAVEC LES
FLAMMES AUTRE QUE CELUI QUI ESTFOURNI AVEC CET APPAREIL PAR LE FABRICANT.
PRODUIT DÉCORATIF: NE PAS UTILISER COMMEAPPAREILDE CHAUFFAGE.
CLASS: 115V 1,5AMP 60HZ
L’APPAREIL DOIT EVACUER SES GAZ EN UTILISANT L’ENSEMBLE D’EVACUATION PROPREA WOLF STEEL. REFERER
AU MANUEL D’INSTALLATION DE PROPRIETAIRE POUR L’EVACUATION PRECISE. IL EST IMPORTANT DE BIEN
REINSTALLER ET RESCELLER L’EVENTAPRES AVOIR ASSURE LE MAINTIEN DU SYSTEME DE PRISE D’AIR.
ATTENTION: POUR INSTALLATION DANS UN FOYER VENTILE EN MACONNERIE. LES DIMENSIONS MINIMUMS SONT:
HAUTEUR 21,75”, PROFONDEUR 18”, LARGEUR 28”. LE DIAMETRE INTERIEUR MINIMUM DE CONDUIT D’EVACUATION
EST 7”. LA DISTANCE MINIMALE, DU BAS DU MANTEAU COMBUSTIBLE FORMANT UNE PROJECTION MAXIMALE DE 3”
DU MUR AU DESSUS DE LAGARNITURE NORMALE EST 12” REFERERAU MANUEL D’INSTALLATION POUR DES
EXTENSIONS PLUS GRANDES.
9700539 (WSL) 4001657 (NGZ)
4001658 (NAC) 4001659 (WUSA)
NATURAL GAS/ GAZ MODEL PROPANE MODEL
GDI-30N CDI-30N GDI-30P CDI-30P
MINIMUM AND MAXIMUM VERTICAL VENT LENGTHS
ARE 10 FEETAND 35 FEET RESPECTIVELY.
LES LONGUEURS VERTICALES MINIMALES ET MAXIMALES
SONT 10 PIEDS ET 35 PIEDS RESPECTIVEMENT.
64.5%
NOT FOR USE WITH SOLID FUEL
MINIMUM AND MAXIMUM VERTICAL VENT LENGTHS
ARE 10 FEETAND 35 FEET RESPECTIVELY.
LES LONGUEURS VERTICALES MINIMALES ET MAXIMALES
SONT 10 PIEDS ET 35 PIEDS RESPECTIVEMENT.
UN COMBUSTIBLE SOLIDE NE DOIT PAS ETRE UTILISE AVEC
CETAPPAREIL
64.5%
ALTITUDE / ELEVATION
INPUT / ALIMENTATION
REDUCED INPUT /
ALIMENTATION REDUITE
P4
FOR USE WITH GLASS DOORS CERTIFIED WITH THIS
UNIT ONLY. FOR USE ONLY WITH BARRIER W565-0179.
FOLLOW THE INSTALLATION INSTRUCTIONS
LOCATED IN THE INSTALLATION MANUAL.
UTILISER AVEC LES PORTES VITREES HOMOLOGUEES
SEULEMENTAVEC CETTE UNITE.
POUR UNE UTILISER
SEULMENT AVEC BARRIÈRE W565-0179. SUIVEZ LES
INSTRUCTIONS D'INSTALLATION SE TROUVENT DANS
LE MANUEL D'INSTALLATION.
SERIAL NUMBER / NO. DESERIE
GDI-30
SAMPLE
S
S
T UN THERMUN THER
CTION RAPIDE DTION RAPI
OUCHER,UNE SALLE DOUCHER,UNE SALLE
OBILE SI SON INSTALLATIOBILE SI SON INSTALLA
E DE MAISONS MOBILES EQUDE MAISONS MOBILES EQU
SDE LANORMEDE SECURITE ETDE CO
LANORME DE SECURITEETDEC
SECTION 3280. DANS LE CAS OU CETTE3280. DANS LE CAS OU CETTE
RER A LA NORME RELATIVE AUCRITEREE RELATIVE AUCRITERE
S INSTALLATIONS DANS LES MAISONSANS LES MAISONS
L4M 0G8 CANADAG8 CANADA
PLA
PLA
L COME IN CONTACT WITH THEL COME IN CONTACT WITH THE
H THE APPLIANCEH THE APPL
.
E WOLF STEEL VENT KITS. SEE OWNERSTEEL VENT KITS. SEE OWNE
ER REINSTALLATIONAND RESEALING ISLATION AND RESEALING IS
N-COMBUSTIBLE FIREPLACE ONLY. THEN-COMBUSTIBLE FIREPLACE ONLY
WIDTH 28”. THE MINIMUM INSIDE FLUE SWIDTH 28”. THE MINIMUM INSIDE FLU
A COMBUSTIBLE MANTELPROJECTING A
COMBUSTIBLE MANTEL PROJECTING
E OWNERS MANUAL FOR GREATER EXT
WNERS MANUAL FOR GREATER EXT
4
001657
(
NGZ
)
4001657
40016594001659
(
WUSA
)(W
L
PL
PROPANPROPA
GDI-30PGDI-30
PL
VENT LENGTHSENT LENGTHS
CTIVELY.CTIVELY.
S MINIMALES ET MAXIMALESMINIMALES ET MAXIMALES
S RESPECTIVEMENT.ESPECTIVEMENT.
E / ELEVATION/ ELEVATION
/ALIMENTATIONALIMENTATION
REDUCED INPUT /EDUCED INPUT /
LIMENTATION REDUITELIMENTATION REDUITE
P4P4
UTILISEUT
SEUSEU
SES

W415-1365 / 10.21.14
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EN
3.0 INSTALLATION
3.1 LEVELLING THE APPLIANCE
Move the appliance close to its final position inside the wood-burning appliance. This appliance is equipped
with 4 levelling screws located in the four inside corners beneath the log support. Level using the levelling
screws to eliminate rocking or excessive noise when the fan is in operation. Once the appliance is level, move
it partially into place within the appliance to allow for all connections to be made. It is not practical to level the
appliance once it has been installed. Determine the required depth prior to installing the appliance and adjust
the four levelling screws accordingly.
3.2 CHIMNEY CONNECTION
Chimney installation must conform to both national and local code requirements. The chimney must be lined
with one 2" (50.8mm) or 3" (76.2mm) diameter liner for intake and one 3" (76.2mm) diameter liner for exhaust.
The minimum and maximum vent lengths are 10ft (3m) and 35ft (10.7m) respectively. Recommended kits
come in 3 lengths:
1-2"Ø (25.4mm-50.8mm) & 1-3"Ø (25.4mm-76.2mm) DOUBLE PLY ALUMINUM LINER-INLET AND
EXHAUST & 2-3"Ø (50.8mm-76.2mm) TO 2"Ø (50.8mm) REDUCERS:
GDI-2320KT VENT KIT 20FT (6.1m)
GDI-2325KT VENT KIT 25FT (7.6m)
GDI-2335KT VENT KIT 35FT (10.7m)
2-3"Ø (50.8mm-76.2mm) DOUBLE PLY ALUMINUM LINER-INLET AND EXHAUST:
GDI-320KT VENT KIT 20FT (6.1m)
GDI-325KT VENT KIT 25 FT (7.6m
GDI-335KT VENT KIT 35 FT (10.7m)
68.4B
Clean out ashes from the inside of the wood-burning appliance. Make sure that the chimney and wood-burning
appliance are in a clean and sound condition and constructed of non-combustible materials. If necessary have
any repair work done by a qualified person before installing the insert. Remove the existing appliance damper
or lock into an open position.
Using screws, attach the appliance warning tag
to the inside of the firebox of the appliance into
which the insert is being installed.
The sheet-metal parts of the appliance, in which
the gas appliance insert is to be installed, must
not be cut.
If the wood-burning factory-built appliance has
no gas access hole(s) provided, an access hole of 1½ inch (38.1mm) or less may be drilled through the lower
sides or bottom of the appliance in a proper workman like manner. This access hole must be plugged with non
-
combustible insulation after the gas supply line has been installed.
Ensure that existing chimney cleanouts fit properly.
The refractory, glass doors, screen rails, screen mesh and log grates may be removed from the existing
appliance before installing the gas appliance insert.
Smoke shelves, shields and baffles may be removed if attached by mechanical fasteners.
The ventilation openings in the existing appliance may be obstructed by the backer plates, aluminium trim etc.
but these parts are not to be applied so as to have an airtight seal.
!
WARNING
RISK OF FIRE, MAINTAIN SPECIFIED AIR SPACE CLEARANCES TO VENT PIPE AND APPLIANCE.
W385-0199_B
WARNING: THIS FIREPLACE HAS BEEN CONVERTED FOR USE WITHA GAS FIREPLACE
INSERT ONLYAND CANNOT BE USED FOR BURNING WOOD OR SOLID FUELS UNLESSALL ORIGINAL
PARTS HAVE BEEN REPLACED AND THE FIREPLACE IS RE-APPROVED BY THEAUTHORITY HAVING
JURISDICTION.
ATTENTION: CE FOYER AETE CONVERTI AFIN D’ETRE UTILISE SEULEMENT
COMME FOYER ENCASTRE AU GAZ ET NE PEUT ETRE UTILSE POUR BRULER DU BOIS OU
TOUTAUTRE COMBUSTIBLE SOLIDE, SANS QUE TOUTES LES PIECES ORIGINALES AIENT
ETE REMPLACEES ET QUE LE FOYER SOITAPPROUVE DE NOUVEAU PAR LESAUTORITES
AYANT JURIDICTION.
ADVERTENCIA: ESTA CHIMENEASE REMODELÓ PARA USARSE SOLO CON UNA
INSERCIÓN DE CHIMENEAA GAS Y NO PUEDE USARSE PARA QUEMAR MADERANI COMBUSTIBLES
SÓLIDOS, A MENOS QUE SE HAYAN REEMPLAZADO TODAS LAS PIEZAS ORIGINALES, Y LAAUTORI-
DAD JURISDICCIONAL LA HAYA VUELTO AAPROBAR.

W415-1365 / 10.21.14
9
EN
While the liners must be continuous from the appliance to the chimney cap, to
achieve the needed length, they may be coupled, using an approved coupler.
We recommend that exhaust vents that pass through unheated spaces,
such as tall exterior chimneys, be wrapped in a protective sleeve to minimize
condensation and reverse flow symptoms. See Trouble Shooting for details.
This appliance is approved for use with a 2" (51mm) liner for air intake
and a 3" (76mm) liner for exhaust. For best performance, however, it is
recommended to use two 3" (76mm) liners.
If a 2" (51mm) liner is used for the intake, it may be necessary to adjust
the primary air shutter.
A. OUTSIDE: Slip the one end
of a liner a minimum of 2"
(51mm) over the sleeve of the
air terminal. Secure using 3
screws. Then seal the joint and
screw heads with W573-0007
Mill-Pac (not supplied). Repeat
with the other liner.
NOTE: We recommend that
the other end of the exhaust
liner be marked to eliminate
the exhaust liner being
connected to the intake
collar at the appliance.
B. Gently stretch the liners to the
required lengths and insert
into the chimney. Trim and fit
the flashing plate to suit the
chimney termination. Place
the air terminal onto the top
of the chimney. Make weather
tight by sealing with caulking
(not supplied). Fasten to the
chimney with screws and plugs
(not supplied).
C. INSIDE: Remove the securing
screw from the front of the vent
mounting plate. Pull the vent
mounting plate only, back into
the track, to the front stop. Start the slider back into position. Re-secure the screw. The appliance may
now be pushed into its final position inside the wood burning appliance, and the screw tightened until
the slider has been pulled tight to the front stop.
D. Route the flex liners through the slider. Attach and secure the liners to the vent mounting plate using
the same procedure as before, ensuring that the marked exhaust liner is attached to the exhaust collar.
FLASHING
PLATE
2” (50.8mm)
OVERLAP
MILL-PAC
INTAKE
EXHAUST
MOUNTING
PLATE
SECURING
SCREW
INTAKE
EXHAUST
2" (50.8mm)
OVERLAP
MILL-PAC
2" (50.8mm)
LINER
3" (76.2mm)
LINER
SLIDER
REDUCER
CONNECTION
ILLUSTRATED WITH A 2"
(50.8mm) INTAKE LINER.

W415-1365 / 10.21.14
10
EN
3.3 GAS INSTALLATION
3.4 OPTIONAL WALL SWITCH
30.1A
Installation and servicing to be done by a qualified installer. Do not use open flame.
• Move the appliance into position and secure.
• If equipped with a flex connector the appliance is designed to accept a 1/2” (13mm) gas supply.
Without the connector it is designed to accept a 3/8” (9.5mm) gas supply. The appliance is equipped
with a manual shut off valve to turn off the gas supply to the appliance.
• Connect the gas supply in accordance to local codes. In the absence of local codes, install to the
current CAN/CSA-B149.1 Installation Code in Canada or to the current National Fuel Gas Code, ANSI
Z223.1 / NFPA 54 in the United States.
• When flexing any gas line, support the gas valve so that the lines are not bent or kinked.
• Check for gas leaks by brushing on a soap and water solution.
!
WARNING
RISK OF FIRE, EXPLOSION OR ASPHYXIATION. ENSURE THERE ARE NO IGNITION SOURCES SUCH AS
SPARKS OR OPEN FLAMES.
SUPPORT GAS CONTROL WHEN ATTACHING GAS SUPPLY PIPE TO PREVENT DAMAGING GAS LINE.
ALWAYS LIGHT THE PILOT WHETHER FOR THE FIRST TIME OR IF THE GAS SUPPLY HAS RUN OUT
WITH THE GLASS DOOR OPENED OR REMOVED. PURGING OF THE GAS SUPPLY LINE SHOULD BE
PERFORMED BY A QUALIFIED SERVICE TECHNICIAN. ASSURE THAT A CONTINUOUS GAS FLOW IS AT
THE BURNER BEFORE CLOSING THE DOOR. ENSURE ADEQUATE VENTILATION. FOR GAS AND
ELECTRICAL LOCATIONS, SEE “DIMENSION” SECTION.
ALL GAS CONNECTIONS MUST BE CONTAINED WITHIN THE APPLIANCE WHEN COMPLETE.
HIGH PRESSURE WILL DAMAGE VALVE. DISCONNECT GAS SUPPLY PIPING BEFORE TESTING GAS
LINE AT TEST PRESSURES ABOVE 1/2 PSIG.
VALVE SETTINGS HAVE BEEN FACTORY SET, DO NOT CHANGE.
For ease of accessibility, an optional remote wall switch may be installed in a convenient location. Route a
2 strand, solid core millivolt wire from the valve to the wall switch. The recommended maximum lead length
depends on wire size:
WIRE SIZE MAX. LENGTH
14 gauge 100 feet (30.5m)
16 gauge 60 feet (18.3m)
18 gauge 40 feet (12m)
Disconnect the existing wires from terminals 1 and 3 (from the
ON/OFF switch) and replace with the leads from the wall switch. 50.5
P
I
L
O
T
TP
!
WARNING
DO NOT CONNECT THE WALL SWITCH OR GAS VALVE DIRECTLYTO 110 VOLT ELECTRICITY.
1
3
P
I
P
I
L
O
T
N
O
L
O
T
H
I
L
O
F
F
O
A
B

W415-1365 / 10.21.14
11
EN
4.0 FINISHING
6” (152mm) MANTEL
3”
4”
5”
12”
(305mm)
13”
(330mm)
14”
(356mm)
15”
(381mm)
TOP OF APPLIANCE
Combustible mantel clearance can vary according to the mantel depth. Use the graph to help evaluate the
clearance needed. These same requirements apply to any combustibles protruding on either side of the
appliance.
3”
(76.2mm)
12” (304.8mm)
5”
(127mm)
4”
(101.6mm)
MANTEL DEPTH
0
+
(
,
*
+
7
0
$
1
7
(
/
6”
(152.4mm)
13” (330.2mm)
14” (355.6mm)
15” (381mm)
!
WARNING
RISK OF FIRE, MAINTAIN ALL SPECIFIED AIR SPACE CLEARANCES TO COMBUSTIBLES. FAILURE
TO COMPLY WITH THESE INSTRUCTIONS MAY CAUSE A FIRE OR CAUSE THE APPLIANCE TO
OVERHEAT. ENSURE ALL CLEARANCES (I.E. BACK, SIDE, TOP, VENT, MANTEL, FRONT, ETC.) ARE
CLEARLY MAINTAINED.
WHEN USING PAINT OR LACQUER TO FINISH THE MANTEL, THE PAINT OR LACQUER MUST BE
HEAT RESISTANT TO PREVENT DISCOLOURATION. 73.1
!
WARNING
RISK OF FIRE!
NEVER OBSTRUCT THE FRONT OPENING OF THE APPLIANCE.
THE FRONT OF THE APPLIANCE MUST BE FINISHED WITH ANY NON-COMBUSTIBLE MATERIALS
SUCH AS BRICK, MARBLE, GRANITE, ETC., PROVIDED THAT THESE MATERIALS DO NOT GO
BELOW THE SPECIFIED DIMENSION AS ILLUSTRATED.
DO NOT STRIKE, SLAM OR SCRATCH GLASS. DO NOT OPERATE APPLIANCE WITH GLASS
REMOVED, CRACKED, BROKEN OR SCRATCHED.
FACING AND/OR FINISHING MATERIAL MUST NEVER OVERHANG INTO THE APPLIANCE OPENING.
72.1A
4.1 MINIMUM MANTEL CLEARANCES

W415-1365 / 10.21.14
12
EN
4.2 SAFETY SCREEN REMOVAL AND INSTALLATION
!
WARNING
GLASS MAY BE HOT, DO NOT TOUCH GLASS UNTIL COOLED.
THE DOOR LATCHES ARE PART OF A SAFETY RELIEF SYSTEM AND MUST BE PROPERLY
ENGAGED. DO NOT OPERATE THE APPLIANCE WITH LATCHES DISENGAGED.
FACING AND/OR FINISHING MATERIALS MUST NOT INTERFERE WITH AIR FLOW THROUGH AIR
OPENINGS, LOUVRES OPENINGS, OPERATION OF LOUVRES OR DOORS OR ACCESS FOR
SERVICE. OBSERVE ALL CLEARANCES WHEN APPLYING COMBUSTIBLE MATERIALS.
BEFORE DOOR IS REMOVED TURN THE APPLIANCE OFF AND WAIT UNTIL APPLIANCE IS COOL TO
THE TOUCH. DOORS ARE HEAVY AND FRAGILE SO HANDLE WITH CARE.
75.1
A barrier designed to reduce the risk of burns from the hot viewing glass is provided with the
appliance and shall be installed.
Before the glass door can be removed, the faceplate and safety screen must be removed. Lift the faceplate up
up and off the appliance door and remove from the appliance.
FLASHING
SAFETY SCREEN
TOP CLIPS
BOTTOM BRACKETS
SAFETY SCREEN FRAME
TOP BRACKETS
DOOR FRAME
TOP BRACKETS
A.
B.
C.
D.
A. Remove the top clips and set aside.
B. Remove the safety screen from the safety
screen frame by sliding it up and out.
C. Remove the two screws from the top
brackets of the safety screen frame.
D. Lift the safety screen frame up and away
from door frame.
REMOVAL:
INSTALLATION:
E. Install the safety screen frame into the
bottom brackets of the door frame and
secure the top brackets with the 2 screws
into the top brackets of the door frame.
F. Slide the safety screen into the safety
screen frame.
G. Install the top clips.
H. Ensure the safety screen is installed
correctly before using the appliance.

W415-1365 / 10.21.14
13
EN
To open the door, the safety screen must be
removed to allow the door to be opened or
closed. Release the top and bottom door
latches, located at the right side of the door.
Reverse these steps to close the door. Ensure
the safety screen is installed correctly before
using appliance.
NOTE: The protective wrap on plated parts is
best removed when the assembly is at room
temperature but this can be improved if the
assembly is warmed, using a hair dryer or
similar heat source.
DOOR LATCH
4.3 DOOR REMOVAL AND INSTALLATION
A. Remove the 3 screws from the location shown
in the base of the firebox.
B. Secure the grate to the firebox base using the
3 screws removed.
4.4 GRATE INSTALLATION

W415-1365 / 10.21.14
14
EN
4.5 LOG PLACEMENT
!
WARNING
FAILURE TO POSITION THE LOGS IN ACCORDANCE WITH THESE DIAGRAMS OR FAILURE TO USE
ONLY LOGS SPECIFICALLY APPROVED WITH THIS APPLIANCE MAY RESULT IN PROPERTY
DAMAGE OR PERSONAL INJURY.
LOGS MUST BE PLACED IN THEIR EXACT LOCATION IN THE APPLIANCE. DO NOT MODIFY THE
PROPER LOG POSITIONS, SINCE APPLIANCE MAY NOT FUNCTION PROPERLY AND DELAYED
IGNITION MAY OCCUR.
THE LOGS ARE FRAGILE AND SHOULD BE HANDLED WITH CARE.
76.1A
PHAZERTM logs and glowing embers exclusive to Napoleon, provide a unique and realistic glowing effect that is
different in every installation. Take the time to carefully position the glowing embers for a maximum glowing effect.
Log colours may vary. During the initial use of the appliance, the colours will become more uniform as colour
pigments burn in during the heat activated curing process.
A. Place the rear log so that it rests against the
two log brackets on the back wall of the firebox.
The air space between the log and firebox back
is used to facilitate combustion air flow.
B. Move the charcoal strip into position lining
up the holes in the bottom with the studs
located on the burner on the burner. Ensure
strip sits flat on the burner.
BA
A
E. Line up the square hole in the right crossover
with the square post located on the right side
of log and install as shown.
F. Line up the rectangular hole in the left cross-
over with the rectangular post located on the
left side of log and install as shown.
B
A
C
D
E
B
AC
D
E
F
C. Position the front right log just behind the
grate lining up the holes in the bottom with
the studs located on the log support.
D. Move the left log into position lining up the
hole in the bottom with the stud on the left
side of the log support.
BACBA
C
D

W415-1365 / 10.21.14
15
EN
Tear the embers into pieces and place along the front row of ports covering all of the burner area in front of
the small logs. Care should be taken to shred the embers into thin, small irregular pieces as only the exposed
edges of the fibre hairs will glow. The ember material will only glow when exposed to direct flame; how-
ever, care should be taken to not block the burner ports.
Blocked burner ports can cause an incorrect flame pattern, carbon deposits and delayed ignition. PHAZERTM
logs glow when exposed to direct flame. Use only certified "glowing embers" and PHAZERTM logs available
from your authorized dealer / distributor.
32.1
Randomly place the charcoal embers along the
f
ront and sides o
f
the log support tray in a realistic manner.
Fine dust found in the bottom of the bag should not be used.
NOTE: Charcoal embers are not to be placed on the burner.
97.1A
Remove the backing o
f
the logo supplied and place on the glass viewing door,
as indicated. ½"(12.7mm)
LOGO
½"(12.7mm)
4.6 OPTIONAL CHARCOAL EMBERS
4.7 GLOWING EMBERS
4.8 LOGO PLACEMENT

W415-1365 / 10.21.14
16
EN
5.0 BLOWER REPLACEMENT
black
white
red
SPEED
CONTROL
SWITCH
BLOWER
THERMAL
SWITCH
FRONT BLOWER ACCESS COVER
THERMAL SWITCH / BRACKET
ASSEMBLY
REAR BLOWER ACCESS COVER
A. Turn off the electrical power and the gas supply to the
appliance.
B. Open the glass door and remove the logs and fibre bricks, if
installed.
C. Remove the front blower access cover held on with 4
screws.
D. Remove the rear blower access cover. NOTE: Check the
blower gasket for damage. Replace if damaged.
E. Disconnect the two blower wires. Remove the blower
from the mounting plate and replace. For thermal
switch replacement: Remove the mounting bracket
secured to the underside of the burner base. Remove
the thermal switch from the bracket and replace.
F. Reconnect the two wires. Re-install the blower
gasket. Reattach the blower mounting plate and
blower access covers. Replace the logs. Close the
fire viewing door.
G. Turn the gas supply and electricity back on. Because
the blower is thermally activated, when turned
on, it will automatically start approximately 5-15
minutes after lighting the appliance and will
run for approximately 30-45 minutes after the
appliance has been turned off. Use of the fan
increases the output of heat.
Drywall dust will penetrate into the blower
bearings causing irreparable damage and
must be prevented from coming into contact
with the blower or its compartment. Any
damage resulting from this condition is not
covered by the warranty policy.
!
WARNING
RISK OF FIRE AND ELECTRICAL SHOCK.
TURN OFF THE GAS AND ELECTRICAL POWER BEFORE SERVICING THIS APPLIANCE.
USE ONLY WOLF STEEL APPROVED OPTIONAL ACCESSORIES AND REPLACEMENT PARTS WITH
THIS APPLIANCE. USING NON-LISTED ACCESSORIES (BLOWERS, DOORS, LOUVRES, TRIMS, GAS
COMPONENTS, VENTING COMPONENTS, ETC.) COULD RESULT IN A SAFETY HAZARD AND WILL
VOID THE WARRANTY AND CERTIFICATION.
ENSURE THAT THE FAN’S POWER CORD IS NOT IN CONTACT WITH ANY SURFACE OF THE
APPLIANCE TO PREVENT ELECTRICAL SHOCK OR FIRE DAMAGE. DO NOT RUN THE POWER
CORD BENEATH THE APPLIANCE.
THE WIRE HARNESS PROVIDED IN THE BLOWER KIT IS A UNIVERSAL HARNESS. WHEN
INSTALLED, ENSURE THAT ANY EXCESS WIRE IS CONTAINED, PREVENTING IT FROM MAKING
CONTACT WITH MOVING OR HOT OBJECTS. 51.5

W415-1365 / 10.21.14
17
EN
6.0 OPERATION
Ensure that a continuous gas flow is at the burner before installing the door. When lit for the first time, the appliance will
emit an odor for a few hours. This is a normal temporary condition caused by the "burn-in" of paints and lubricants used in
the manufacturing process and will not occur again.
A
fter extended periods of non-operation such as following a vacation or a warm weather season, the appliance may emit a
slight odor for a few hours. This is caused by dust particles in the heat exchanger burning off. In both cases, open a
window to sufficiently ventilate the room.
FOR YOUR SAFETY READ BEFORE LIGHTING:
A. This appliance is equipped with a pilot which must be lit by hand while following these instructions exactly.
B. Before operating smell all around the appliance area for gas and next to the floor because some gas is heavier than
air and will settle on the floor.
C. Use only your hand to turn the gas control knob. Never use tools. If the knob will not turn by hand, do not try to
repair it. Call a qualified service technician. Force or attempted repair may result in a fire or explosion.
D. Do not use this appliance if any part has been under water. Immediately call a qualified service technician to inspect
the appliance and replace any part of the control system and any gas control which has been under water.
Turn off all gas to the appliance.
Open windows.
Do not try to light any appliance.
Do not touch any electric switch; do not use any
phone in your building. GAS KNOB
WARNING: The gas valve has an interlock device which will not allow the pilot burner to be lit until the thermo-
couple has cooled. Allow approximately 60 seconds for the thermocouple to cool.
When lighting and re-lighting, the gas knob cannot be turned from pilot to off unless the knob is depressed slightly.
1. Stop! Read the above safety information on this label.
2. Turn off all electric power to the appliance.
3. Turn the gas knob clockwise to off.
4. Wait five (5) minutes to clear out any gas. If you smell gas including near the floor. Stop! Follow "B" in the
above safety information on this label. If you don't smell gas go the next step.
5. Turn gas knob counter-clockwise to pilot.
6. Depress slightly and hold gas knob while lighting the pilot with the push button igniter. Keep knob depressed for one
minute, then release. If pilot does not continue to burn, repeat steps 3 through 5.
7. With pilot lit, depress and turn gas knob counter-clockwise to on.
8. If equipped with remote on-off switch / thermostat, main burner may not come on when you turn valve to on. Remote
switch must be in the on position to ignite burner.
9. Turn on all electric power to the appliance.
1. Turn off all electric power to the appliance if service is to be performed.
2. Push in gas control knob slightly and turn clockwise to off. Do not force.
Immediately call your gas supplier from a
neighbor's phone. Follow the gas
supplier's instructions.
If you cannot reach your gas supplier,
call the fire department.
WHAT TO DO IF YOU SMELL GAS:
LIGHTING INSTRUCTIONS:
TO TURN OFF GAS
TURN THE CONTROL VALVE TO THE OFF POSITION WHEN HEATER IS NOT IN USE.
47.2
IF YOU DO NOT FOLLOW THESE INSTRUCTIONS EXACTLY, A FIRE OR EXPLOSION MAY RESULT
CAUSING PROPERTY DAMAGE, PERSONAL INJURY OR LOSS OF LIFE.
ALWAYS LIGHT THE PILOT WHETHER FOR THE FIRST TIME OR IF THE GAS SUPPLY HAS RUN OUT WITH
THE GLASS DOOR OPENED OR REMOVED.
!
WARNING

W415-1365 / 10.21.14
18
EN
7.0 ADJUSTMENTS
7.1 PILOT BURNER ADJUSTMENT
Adjust the pilot screw to provide properly sized flame. Turn in a clockwise
direction to reduce the gas flow.
Inlet pressure can be checked by turning screw (A)
counter-clockwise until loosened and then placing
pressure gauge tubing over the test point. Gauge should
read 7” (178mm) (minimum 4.5”(114mm)) water column for
natural gas or 13” (330mm) (11” minimum (279mm)) water column
for propane. Check that main burner is operating on “HI”.
Outlet pressure can be checked the same as above using screw (B).
Gauge should read 3.5” (89mm) water column for natural gas or 10”
(254mm) water column for propane. Check that main burner is operating
on “HI”.
AFTER TAKING PRESSURE READINGS, TIGHTEN SCREWS
FIRMLY TO SEAL. DO NOT OVER TORQUE. LEAK TEST.
39.3
P
I
P
I
L
O
T
N
O
L
O
T
H
I
L
O
F
F
O
PILOT
BURNER
THERMOCOUPLE
THERMOPILE
7.2 VENTURI ADJUSTMENT
This appliance has an air shutter that has been factory set open according
to the chart below:
Regardless of venturi orientation, closing the air shutter will cause a more
yellow flame, but can lead to carboning. Opening the air shutter will cause a
more blue flame, but can cause flame lifting from the burner ports. The
flame may not appear yellow immediately; allow 15 to 30 minutes for the
final flame colour to be established.
AIR SHUTTER ADJUSTMENT MUST ONLY BE DONE BY A QUALIFIED
INSTALLER!
AIR
SHUTTER
OPENING
VENTURI
BURNER
ORIFICE
49.1
GDI-30
NG 1/4” (6.4mm)
LP 3/8” (9.5mm)
It’s important to periodically perform a visual check of the pilot and
burner flames. Compare them to the illustrations provided. If any flames
appear abnormal call a service person.
54.2A
3/8” - 1/2”
FLAME MUST
ENVELOP UPPER
3/8" TO 1/2"
(12.7mm - 9.5mm) OF
THERMOCOUPLE &
THERMOPILE
(9.5mm - 12.7mm)
7.3 FLAME CHARACTERISTICS

W415-1365 / 10.21.14
19
EN
8.0 MAINTENANCE
CAUTION: Label all wires prior to disconnection when servicing controls. Wiring errors can cause improper
and dangerous operation. Verify proper operation after servicing. This appliance and its venting system
should be inspected before use and at least annually by a qualified service person. The appliance area must
be kept clear and free of combustible materials, gasoline or other flammable vapors and liquids. The flow of
combustion and ventilation air must not be obstructed.
A. In order to properly clean the burner and pilot assembly, remove the logs, rocks and/or glass to
expose both assemblies.
B. Keep the control compartment, media, burner, air shutter opening and the area surrounding the logs
clean by vacuuming or brushing, at least once a year.
C. Check to see that all burner ports are burning. Clean out any of the ports which may not be burning or
are not burning properly.
D. Check to see that the pilot flame is large enough to engulf the flame sensor and/or thermocouple /
thermopile as well as reaches the burner.
E. Replace the cleaned logs, rocks or glass. Failure to properly position the media may cause carboning
which can be distributed in the surrounding living area.
F. Check to see that the main burner ignites completely on all openings when turned on. A 5 to 10
second total light-up period is satisfactory. If ignition takes longer, consult your local authorized dealer /
distributor.
G. Check that the gasketing on the sides, top and bottom of the door is not broken or missing. Replace if
necessary.
H. If for any reason the vent air intake system is disassembled, re-install and re-seal per the instructions
provided for the initial installation.
I. Cleaning the safety barrier may be necessary due to excessive lint / dust from carpeting, pets, etc.
simply vacuum using the brush attachment.
J. Ensure the relief system performs effectively. Check that the gasket is not worn or damaged. Replace
if necessary. 40.1D
MAINTENANCE
MAINTENANCE
MAINTENANCE
TURN OFF THE GAS AND ELECTRICAL POWER BEFORE SERVICING THE APPLIANCE.
APPLIANCE MAY BE HOT, DO NOT SERVICE UNTIL APPLIANCE HAS COOLED.
DO NOT USE ABRASIVE CLEANERS.
DO NOT PAINT THE PILOT ASSEMBLY.
!
WARNING
8.1 ANNUAL MAINTENANCE
!
WARNING
THE FIREBOX BECOMES VERY HOT DURING OPERATION. LET THE APPLIANCE COOL
COMPLETELY OR WEAR HEAT RESISTANT GLOVES BEFORE CONDUCTING SERVICE.
NEVER VACUUM HOT EMBERS.
DO NOT PAINT THE PILOT ASSEMBLY.
• This appliance will require maintenance which should be planned on an annual basis.
• Service should include cleaning, battery replacement, venting inspection and inspection of the burner,
media and firebox. Refer to the door removal section and remove the door as instructed.
• Carefully remove media if necessary (logs, glass, brick panels etc).
• Using a vacuum with a soft brush attachment, gently remove any dirt, debris or carbon build up from the
logs, firebox and burner. For glass media, follow the installation instructions for pre-cleaning.
• Also gently remove any build-up on the pilot assembly including, if equipped; thermopile, thermocouple,
flame sensor and igniter. NOTE: The flame sensor may require to be cleaned using a fine steel wool or
Scotch-Brite™ scrubbing pad to remove any oxides. Clean the pilot assembly using a vacuum with a
soft brush attachment. It is important that the pilot assembly is not painted.
I t ll ibl k t d l i d

W415-1365 / 10.21.14
20
EN
A. Place the door frame face down careful not to
scratch the paint.
B. Center the gasketed glass inside the door frame
with the thick side of the gasket facing up.
C. Bend the glass retainers located along the edge
of the door frame over the gasket holding the
glass in place. Careful not to break the glass.
!
WARNING
DO NOT USE SUBSTITUTE MATERIALS.
GLASS MAY BE HOT, DO NOT TOUCH GLASS UNTIL COOLED.
CARE MUST BE TAKEN WHEN REMOVING AND DISPOSING OF ANY BROKEN DOOR GLASS OR
DAMAGED COMPONENTS. BE SURE TO VACUUM UP ANY BROKEN GLASS FROM INSIDE THE
APPLIANCE BEFORE OPERATION.
DO NOT STRIKE, SLAM OR SCRATCH GLASS. DO NOT OPERATE APPLIANCE WITH GLASS
REMOVED, CRACKED, BROKEN OR SCRATCHED.
56.1A
NOTE: Care must be taken when removing and disposing of any broken glass or damaged
components. Be sure to vacuum up any broken glass from inside the appliance before operation.
GLASS
GASKET
DOOR
FRAME
GLASS
RETAINER
8.2 CARE OF GLASS
5.1
DO NOT CLEAN GLASS WHEN HOT! DO NOT USE
ABRASIVE CLEANERS TO CLEAN GLASS.
Buff lightly with a clean dry soft cloth. Clean both sides
of the glass after the first 10 hours of operation with a
recommended fireplace glass cleaner. Thereafter clean
as required. If the glass is not kept clean permanent
discoloration and / or blemishes may result.
HOT GLASS WILL
CAUSE BURNS.
DO NOT TOUCH GLASS
UNTIL COOLED.
NEVER ALLOW CHILDREN
TO TOUCH GLASS.
!
WARNING
8.3 DOOR GLASS REPLACEMENT 5.5.1
This appliance is factory equipped with 5mm ceramic glass. Use only replacement glass available from your
Napoleon® dealer. DO NOT SUBSTITUTE MATERIALS.
37.1C
• Inspect all accessible gaskets and replace as required.
• Access the blower, if equipped and clean using a soft brush and vacuum.
• Re-assemble the various components in reverse order.
• Inspect the relief system. The appliance relieves through the main glass door or through the flaps on the
firebox top. Ensure they open freely, and close sealed.
• Check the gas control valve pilot and Hi / Lo knobs move freely (if equipped) – replace if any stiffness in
movement is experienced.
• Check for gas leaks on all gas connections up and downstream from the gas valve including the pilot tube
connections.