Napoleon GS60-N User manual

1
W415-0788 / A / 09.22.09
INSTALLER: LEAVE THIS MANUAL WITH THE APPLIANCE.
CONSUMER: RETAIN THIS MANUAL FOR FUTURE REFERENCE.
INSTALLATION AND
OPERATING INSTRUCTIONS
1.2
Wolf Steel Ltd., 24 Napoleon Rd., Barrie, ON, L4M 4Y8 Canada /
103 Miller Drive, Crittenden, Kentucky, USA, 41030
Phone [phone] • Fax [phone] • www.napoleonfireplaces.com • [email protected]
SAFETY INFORMATION
!WARNING
If the information in these instructions are
not followed exactly, a fire or explosion
may result causing property damage,
personal injury or loss of life.
- Do not store or use gasoline or other flammable
vapors and liquids in the vicinity of this or any
other appliance.
- WHAT TO DO IF YOU SMELL GAS:
• Do not try to light any appliance.
• Do not touch any electrical switch; do not use
any phone in your building.
• Immediately call your gas supplier from a
neighbour’s phone. Follow the gas supplier’s
instructions.
• If you cannot reach your gas supplier, call the
fire department.
- Installation and service must be performed by a
qualified installer, service agency or the supplier.
CERTIFIED FOR CANADA AND UNITED STATES USING ANSI/CSA METHODS.
CERTIFIED UNDER CANADIAN AND AMERICAN NATIONAL STANDARDS, CSA 2.33, ANSI Z21.88 FOR VENTED GAS FIREPLACE HEATERS
$10.00
GDS60N & GS60N
NATURAL GAS
GDS60P & GS60P
PROPANE GAS
SHOWN WITH OPTIONAL
TRIVET

2
W415-0788 / A / 09.22.09
NOTE: Changes, other than editorial, are denoted by a vertical line in the margin.
TABLE OF CONTENTS
1.0 INSTALLATION OVERVIEW 3
2.0 INTRODUCTION 4
2.1 DIMENSIONS 5
2.2 GENERAL INSTRUCTIONS 5
2.3 GENERAL INFORMATION 6
2.4 RATING PLATE 7
2.5 CARE OF GLASS 8
2.6 SHIPPING BRACKET 8
3.0 VENTING - MODEL GDS60 9
3.1 VENTING LENGTHS AND COMPONENTS 10
3.2 TYPICAL VENT INSTALLATIONS 11
3.3 SPECIAL VENT INSTALLATIONS 13
3.3.1 PERISCOPE TERMINATION 13
3.3.2 CORNER TERMINATION 13
3.4 VENT TERMINAL CLEARANCES 14
3.5 VENTING APPLICATION FLOW CHART 15
3.6 DEFINITIONS 16
3.7 ELBOW VENT LENGTH VALUES 16
3.8 TOP EXIT HORIZONTAL TERMINATION 17
3.9 TOP EXIT HORIZONTAL TERMINATION 18
3.10 REAR EXIT HORIZONTAL TERMINATION 19
3.11 TOP OR REAR EXIT VERTICAL TERMINATION 21
4.0 INSTALLATION PREPARATION - MODEL GDS60 23
4.1 ORIFICE REPLACEMENT 23
4.2 CHANGING A TOP VENT TO A REAR VENT 24
5.0 INSTALLATION 25
5.1 MINIMUM CLEARANCE TO COMBUSTIBLES 25
5.2 WALL AND CEILING PROTECTION 26
5.2.1 HORIZONTAL INSTALLATION 26
5.2.2 VERTICAL INSTALLATION 27
5.2.3 HORIZONTAL AIR TERMINAL INSTALLATION - MODEL GDS60 27
5.2.4 VERTICAL AIR TERMINAL INSTALLATION - MODEL GDS60 28
5.3 APPLIANCE VENT CONNECTION - MODEL GDS60 29
5.4 MOBILE HOME INSTALLATION - MODEL GDS60 29
5.5 GAS INSTALLATION 29
5.6 OPTIONAL WALL SWITCH / THERMOSTAT 30
5.7 B-VENT SPECIFICS - MODEL GS60 30
5.7.1 CHIMNEY INSTALLATION 30
5.7.2 INSTALLING "B" VENT 31
5.7.3 B-VENT 31
5.7.4 COMBUSTION AIR 31
5.7.5 ADDING VENT SECTIONS 32
5.7.6 INSTALLING FLASHING AND STORM COLLAR 33
6.0 FINISHING 34
6.1 FRONT CAST REMOVAL 34
6.2 GLASS DOOR INSTALLATION AND REMOVAL 34
6.3 GLASS / DOOR REPLACEMENT 35
6.4 LOG PLACEMENT 35
6.5 LOGO PLACEMENT 36
6.6 SWITCH AND BRACKET INSTALLATION 37
7.0 OPTIONAL BLOWER INSTALLATION 38
8.0 WIRING DIAGRAM 39
9.0 OPERATION 40
9.1 OPERATING INSTRUCTIONS 40
9.2 OPERATING INSTRUCTIONS - FOR YOUR SAFETY READ BEFORE OPERATING 41
9.3 LIGHTING INSTRUCTIONS 41
9.4 ANTI CONDENSATION SWITCH 41
10.0 ADJUSTMENT 42
10.1 PILOT BURNER ADJUSTMENT 42
10.2 VENTURI ADJUSTMENT 42
10.3 FLAME CHARACTERISTICS 42
10.4 RESTRICTING VERTICAL VENTS - MODEL GDS60 42
11.0 MAINTENANCE 43
12.0 REPLACEMENTS 44
13.0 TROUBLE SHOOTING 48
14.0 WARRANTY 51
15.0 SERVICE HISTORY 52

3
W415-0788 / A / 09.22.09
1.0 INSTALLATION OVERVIEW
Castings, see “FRONT
CAST REMOVAL”
section.
Door, see “GLASS DOOR
INSTALLATION AND
REMOVAL” section.
Glass, see “GLASS /
DOOR REPLACEMENT”
section.
On/Off, see “SWITCH AND
BRACKET INSTALLATION”
section.
Trivet, see “CHANGING A
TOP VENT TO A REAR
VENT” section.
Rating plate, see
“RATING PLATE” section.
FIGURE 1.0
FIGURE 1.0

4
W415-0788 / A / 09.22.09
2.0 INTRODUCTION
3.2
!
WARNING
• THIS APPLIANCE IS HOT WHEN OPERATED AND CAN CAUSE SEVERE BURNS IF CONTACTED.
• Do not operate appliance before reading and understanding operating instructions. Failure to operate
appliance according to operating instructions could cause fire or injury.
• Risk of fire or asphyxiation do not operate appliance with fixed glass removed.
• Do not connect 110 volts to the control valve.
• Risk of burns. The appliance should be turned off and cooled before servicing.
• Do not install damaged, incomplete or substitute components.
• Risk of cuts and abrasions. Wear protective gloves and safety glasses during installation. Sheet metal
edges may be sharp.
• Do not burn wood or other materials in this appliance.
• Young children should be carefully supervised when they are in the same room as the appliance. Tod-
dlers, young children and others may be susceptible to accidental contact burns. A physical barrier is
recommended if there are at risk individuals in the house. To restrict access to an appliance or stove,
install an adjustable safety gate to keep toddlers, young children and other at risk individuals out of the
room and away from hot surfaces.
• Clothing or other flammable material should not be placed on or near the appliance.
• Due to high temperatures, the appliance should be located out of traffic and away from furniture and
draperies.
• Ensure you have incorporated adequate safety measure to protect infants/toddlers from touching hot
surfaces.
• Even after the appliance is out, the glass and/or screen will remain hot for an extended period of time.
• Check with your local hearth specialty dealer for safety screens and hearth guards to protect children
from hot surfaces. These screens and guards must be fastened to the floor.
• Any safety screen or guard removed for servicing must be replaced prior to operating the appliance.
• It is imperative that the control compartments, burners and circulating blower and its passageway in the
appliance and venting system are kept clean. The appliance and its venting system should be inspected
before use and at least annually by a qualified service person. More frequent cleaning may be required
due to excessive lint from carpeting, bedding material, etc. The appliance area must be kept clear and
free from combustible materials, gasoline and other flammable vapors and liquids.
• Under no circumstances should this appliance be modified.
• This appliance must not be connected to a chimney flue pipe serving a separate solid fuel burning
appliance.
• Do not use this appliance if any part has been under water. Immediately call a qualified service
technician to inspect the appliance and to replace any part of the control system and any gas control
which has been under water.
• Do not operate the appliance with the glass door removed, cracked or broken. Replacement of the glass
should be done by a licensed or qualified service person.
• Do not strike or slam shut the appliance glass door.
• When equipped with pressure relief doors, they must be kept closed while the appliance is operating
to prevent exhaust fumes containing carbon monoxide, from entering into the home. Temperatures of
the exhaust escaping through these openings can also cause the surrounding combustible materials to
overheat and catch fire.
• Only doors / optional fronts certified with the unit are to be installed on the appliance.
• Keep the packaging material out of reach of children and dispose of the material in a safe manner. As
with all plastic bags, these are not toys and should be kept away from children and infants.
• As with any combustion appliance, we recommend having your appliance regularly inspected and
serviced as well as having a Carbon Monoxide Detector installed in the same area to defend you and
your family against Carbon Monoxide.

5
W415-0788 / A / 09.22.09
2.1 DIMENSIONS
31 1/4"
30 1/2"
51/2"19 1/2"
27"
17 7/8"
4" DIA.
7" DIA.
24"
2.2 GENERAL INSTRUCTIONS
ALWAYS LIGHT THE PILOT WHETHER FOR THE FIRST TIME OR IF THE GAS SUPPLY HAS RAN OUT,
WITH THE GLASS DOOR OPENED OR REMOVED.
PROVIDE ADEQUATE CLEARANCE FOR SERVICING AND OPERATING THE APPLIANCE.
PROVIDE ADEQUATE VENTILATION.
NEVER OBSTRUCT THE FRONT OPENING OF THE APPLIANCE.
OBJECTS PLACED IN FRONT OF THE APPLIANCE MUST BE KEPT A MINIMUM OF 48” FROM THE
FRONT FACE OF THE UNIT.
FIRE RISK. EXPLOSION HAZARD.
HIGH PRESSURE WILL DAMAGE VALVE. DISCONNECT GAS SUPPLY PIPING BEFORE PRESSURE TESTING
GAS LINE AT TEST PRESSURES ABOVE 1/2 PSIG. CLOSE THE MANUAL SHUT-OFF VALVE BEFORE
PRESSURE TESTING GAS LINE AT TEST PRESSURES EQUAL TO OR LESS THAN 1/2 PSIG.
USE ONLY WOLF STEEL APPROVED OPTIONAL ACCESSORIES AND REPLACEMENT PARTS WITH THIS APPLIANCE.
USING NON-LISTED ACCESSORIES (BLOWERS, DOORS, LOUVRES, TRIMS, GAS COMPONENTS, VENTING
COMPONENTS, ETC.) COULD RESULT IN A SAFETY HAZARD AND WILL VOID THE WARRANTY AND CERTIFICATION.
!
WARNING
FIGURE 2.1a-c