National Instruments 9205 Manual

NI 9205/9206 Calibration
Procedure
This document contains information about calibrating National
Instruments 9205/9206 modules using NI-DAQmx. This calibration
procedure is intended for metrology labs.
This document does not discuss programming techniques or compiler
configuration. The NI-DAQmx driver contains online help files that have
compiler-specific instructions and detailed function explanations. You can
install these help files when you install NI-DAQmx on the calibration
computer.
The NI 9205 and NI 9206 should be calibrated at a regular interval as
defined by the measurement accuracy requirements of your application.
National Instruments recommends that you routinely perform a complete
calibration at least once every two years. You can shorten this interval based
on the accuracy demands of your application or requirements of your
processes. Self-calibration can be performed as needed or when the
temperature varies by 5 °C or more from the last external calibration.
Contents
Conventions ............................................................................................ 2
Calibration Options ................................................................................. 3
Self-Calibration................................................................................ 3
External Calibration ......................................................................... 3
Software and Documentation Requirements........................................... 3
Software ........................................................................................... 3
Documentation................................................................................. 4
Calibration Requirements ....................................................................... 5
Password .......................................................................................... 5
Test Equipment ................................................................................ 5
Test Conditions ................................................................................ 5
Calibration Process ................................................................................. 5
Calibration Process Overview ......................................................... 5
Initial Setup...................................................................................... 6
Self-Calibration................................................................................ 6

NI 9205/9206 Calibration Procedure 2 ni.com
Verification Procedure......................................................................7
Adjustment Procedure ......................................................................10
AI Absolute Accuracy Tables and Formulas...........................................12
Device Test Limits...................................................................................13
Using the Table.................................................................................13
Range.........................................................................................13
Test Point...................................................................................14
2-Year Limits ............................................................................14
Where to Go for Support .........................................................................15
Conventions
The following conventions appear in this manual:
»The »symbol leads you through nested menu items and dialog box options
to a final action. The sequence File»Page Setup»Options directs you to
pull down the File menu, select the Page Setup item, and select Options
from the last dialog box.
This icon denotes a note, which alerts you to important information.
bold Bold text denotes items that you must select or click in the software, such
as menu items and dialog box options. Bold text also denotes parameter
names and hardware labels.
italic Italic text denotes variables, emphasis, a cross-reference, or an introduction
to a key concept. Italic text also denotes text that is a placeholder for a word
or value that you must supply.
monospace Monospace text denotes text or characters that you should enter from the
keyboard, sections of code, programming examples, and syntax examples.
This font is also used for the proper names of disk drives, paths, directories,
programs, subprograms, subroutines, device names, functions, operations,
variables, filenames, and extensions.
NI 9205/9206 NI 9205/9206 refers to the NI 9205 and NI 9206.

©National Instruments Corporation 3 NI 9205/9206 Calibration Procedure
Calibration Options
The NI 9205/9206 support two types of calibration: self-calibration and
external calibration.
Self-Calibration
Self-calibration, also known as internal calibration, uses a software
command and requires no external connections. Self-calibration improves
measurement accuracy by compensating for variables such as temperature
that might have changed since the last external calibration. Self-calibration
retains the traceability of the external calibration and can be performed as
necessary to compensate for environmental changes.
External Calibration
External calibration is generally performed with a high-precision calibrator
at either NI or a metrology lab. This procedure replaces all calibration
constants in the EEPROM and is equivalent to a factory calibration at NI.
Because the external calibration procedure changes all EEPROM
constants, it invalidates the original calibration certificate. If an external
calibration is done with a traceable signal generator source, a new
calibration certificate can be issued. This document describes specific
programming steps for writing an external calibration procedure for the
NI 9205/9206.
Software and Documentation Requirements
This section describes the software and documentation required for both
self-calibration and external calibration.
Software
Install NI-DAQmx 8.1 or later on the calibration computer. NI-DAQmx
includes high-level function calls to simplify the task of writing software to
calibrate devices. You must have the proper device driver installed on the
calibration system before calibrating the device.
Note NI recommends that you install the NI-DAQmx driver software before physically
installing the NI 9205/9206. NI-DAQmx, available at ni.com/downloads, configures
and controls the NI 9205/9206.
NI-DAQmx supports a number of programming languages, including
LabVIEW, LabWindows™/CVI™, Microsoft Visual C++ 6.0, Microsoft
Visual Basic 6.0, Microsoft .NET, and Borland C++.

NI 9205/9206 Calibration Procedure 4 ni.com
You can access the NI-DAQmx header file, NIDAQmx.h, like any standard
library. You can find examples of how to use the NI-DAQmx driver in the
Program Files\National Instruments\NI-DAQ\Examples
directory.
Documentation
You might find the following documentation helpful as you write the
calibration procedure:
•NI-DAQmx Help—This help file contains general information about
measurement concepts, key NI-DAQmx concepts, and common
applications that apply to all programming environments. To access
this help file, select Start»All Programs»National Instruments»
NI-DAQ»NI-DAQmx Help.
•NI-DAQmx C Reference Help—This help file contains C reference and
general information about measurement concepts. To access this help
file, select Start»All Programs»National Instruments»NI-DAQ»
NI-DAQmx C Reference Help.
•DAQ Getting Started Guide for NI-DAQ 8.0 or later—This guide
describes how to install NI-DAQmx for Windows software and
NI-DAQmx-supported DAQ devices, and how to confirm that your
device is operating properly. To access this guide, select Start»
All Programs»National Instruments»NI-DAQ»DAQ Getting
Started Guide.
Note The documents above are installed with NI-DAQmx. You can also download the
latest versions from the NI Web site at ni.com/manuals.
•NI 9205 Operating Instructions/NI 9206 Operating Instructions—
These documents contain information about specific device features.
The limits you use to verify the accuracy of the devices are based on
the specifications found in this document. You can download the latest
versions of these documents from the NI Web site at ni.com/
manuals.

©National Instruments Corporation 5 NI 9205/9206 Calibration Procedure
Calibration Requirements
Password
The default password for password-protected operations is NI.
Test Equipment
National Instruments recommends that you use the following equipment
for calibrating the NI 9205/9206:
• Fluke 5700A calibrator. If that instrument is unavailable, use a
high-precision voltage source with an accuracy of at least 10 ppm.
• NI cDAQ-9172 chassis.
Test Conditions
Follow these guidelines to optimize the connections and the environment:
• Keep connections to the device as short as possible. Long cables and
wires act as antennae, picking up extra noise that can affect
measurements.
• Use shielded copper wire for all cable connections to the device.
Use twisted-pair wire to eliminate noise and thermal offsets.
• Maintain an ambient temperature of 23 ±10 °C. The device
temperature will be greater than the ambient temperature.
• Keep relative humidity below 80%.
• Allow a warm-up time of at least 10 minutes to ensure that the
measurement circuitry is at a stable operating temperature.
Calibration Process
This section provides instructions for verifying and adjusting the
NI 9205/9206.
Calibration Process Overview
The calibration process consists of the following steps:
1. Initial Setup—Configure the device in NI-DAQmx.
2. Self-Calibration—Measure the onboard reference voltage of the
device and adjust the self-calibration constants.
3. Verification Procedure—Verify the existing operation of the device.
This step confirms whether the device was operating within its
specified range prior to calibration.

NI 9205/9206 Calibration Procedure 6 ni.com
4. Adjustment Procedure—Perform an external calibration that adjusts
the device calibration constants with respect to a known voltage
source.
5. Perform another verification to ensure that the device operates within
its specifications after adjustment.
The first four steps are explained in the following sections.
Initial Setup
You must configure the device in Measurement & Automation Explorer
(MAX) to communicate with NI-DAQmx.
Complete the following steps to configure a device in MAX:
1. Install the NI-DAQmx driver software.
2. Make sure that no power is connected to the module terminals. If the
system is in a nonhazardous location, the chassis power can be on
when you install the module.
3. Insert the module into an available slot in the cDAQ-9172 chassis.
4. Launch MAX.
5. Right-click the device name and select Self-Test to ensure that the
device is working properly.
Note When a device is configured with MAX, it is assigned a device name. Each function
call uses this device name to determine which DAQ device to calibrate. This document uses
dev1 to refer to the device name. In the following procedures, use the device name as it
appears in MAX.
Self-Calibration
Self-calibrate the device before completing the first verification, after the
device has warmed up for the recommended time period. DAQmxSelfCal
(DAQmx Self Calibrate VI), as shown in the following table, measures the
onboard reference voltage of the device and adjusts the self-calibration
constants to account for any errors caused by short-term fluctuations in the
operating environment. When you self-calibrate a device, no external
signal connections are necessary.
NI-DAQmx Function Call LabVIEW Block Diagram
Call DAQmxSelfCal with the
following parameters:
deviceName: dev1

©National Instruments Corporation 7 NI 9205/9206 Calibration Procedure
Verification Procedure
Verification determines how well the device is meeting its specifications.
By completing this procedure, you can see how the device has drifted over
time, which helps you determine the appropriate calibration interval for
your application. Table 4 in the Device Test Limits section shows all
acceptable settings for the device type. Throughout the verification process,
use Table 4 to determine if the device is operating within its specified range
prior to calibration. Because the NI 9205/9206 has many different ranges,
you must verify measurements for each available range on these modules.
Complete the following steps to test the performance of the device:
1. Refer to Table 1 for a list of the NI connection accessories for the
NI 9205/9206 and instructions on connecting the calibrator to the
device.
2. Set the calibrator voltage to the Test Point value indicated in Table 4.
NI recommends that you verify all values, although you can save time
by verifying only the values used in your application.
3. If you use C function calls, create a task using DAQmxCreateTask, as
shown in the following table. If you use LabVIEW, skip this step. The
task is created in step 4 in LabVIEW.
Table 1. NI Connection Accessories
Device Connection Accessory Connection Instructions
NI 9205/9206 NI 9940 36-position strain
relief & high voltage connector
kit
Connect the positive output of the calibrator to
AI0 (pin 1) and the negative output of the
calibrator to AI8 (pin 19) and COM (pin 17). If
the calibrator has a guard connection, connect
that terminal to COM instead of connecting
COM to the negative output.
NI 9205 with
DSUB
NI 9933 37-pin connector kit,
screw terminal connector and
DSUB shell
Connect the positive output of the calibrator to
AI0 (pin 1) and the negative output of the
calibrator to AI8 (pin 20) and COM (pin 10). If
the calibrator has a guard connection, connect
that terminal to COM instead of connecting
COM to the negative output.
NI-DAQmx Function Call LabVIEW Block Diagram
Call DAQmxCreateTask with the
following parameters:
taskName:
AIVerificationTask
taskHandle: &taskHandle
LabVIEW does not require this step.

NI 9205/9206 Calibration Procedure 8 ni.com
4. Create and configure an AI voltage channel through NI-DAQmx using
DAQmxCreateAIVoltageChan (DAQmx Create Virtual Channel
VI), as shown in the following table. Use Table 4 to determine the
minimum and maximum values for the device.
5. Configure the timing properties for the voltage acquisition using
DAQmxCfgSampClkTiming (DAQmx Timing VI), as shown in the
following table.
NI-DAQmx Function Call LabVIEW Block Diagram
Call DAQmxCreateAIVoltageChan
with the following parameters:
taskHandle: taskHandle
physicalChannel: dev1/ai0
nameToAssignToChannel:
myVoltageChannel
terminalConfig:
DAQmx_Val_Cfg_Default
minVal: –10.0
maxVal: 10.0
units: DAQmx_Val_Volts
customScaleName: NULL
NI-DAQmx Function Call LabVIEW Block Diagram
Call DAQmxCfgSampClkTiming
with the following parameters:
taskHandle: taskHandle
source: NULL
rate: 100000.0
activeEdge:
DAQmx_Val_Rising
sampleMode:
DAQmx_Val_FiniteSamps
sampsPerChan: 10000

©National Instruments Corporation 9 NI 9205/9206 Calibration Procedure
6. Start the acquisition using DAQmxStartTask (DAQmx Start Task VI),
as shown in the following table.
7. Acquire 10,000 points of voltage data using DAQmxReadAnalogF64
(DAQmx Read VI), as shown in the following table.
8. Average the voltage values that you acquired. Compare the resulting
average to the Upper Limit and Lower Limit values in Table 4. If the
result is between these values, the device passes the test.
9. Clear the acquisition using DAQmxClearTask (DAQmx Clear Task
VI), as shown in the following table.
10. Repeat steps 3 through 9 for all ranges and all values.
11. Disconnect the calibrator from the device or proceed to the Adjustment
Procedure section to adjust the analog input calibration constants.
NI-DAQmx Function Call LabVIEW Block Diagram
Call DAQmxStartTask with
the following parameter:
taskHandle: taskHandle
NI-DAQmx Function Call LabVIEW Block Diagram
Call DAQmxReadAnalogF64 with the
following parameters:
taskHandle: taskHandle
numSampsPerChan: –1
timeout: 10.0
fillMode:
DAQmx_Val_GroupByChannel
readArray: data
arraySizeInSamples: 10000
sampsPerChanRead: &read
reserved: NULL
NI-DAQmx Function Call LabVIEW Block Diagram
Call DAQmxClearTask with the following
parameter:
taskHandle: taskHandle

NI 9205/9206 Calibration Procedure 10 ni.com
Adjustment Procedure
The NI 9205/9206 adjustment procedure adjusts the analog input
calibration constants. At the end of each adjustment procedure, the new
constants are stored in the external calibration area of the device EEPROM.
These values are password-protected, which ensures that you do not
accidentally access or modify any calibration constants adjusted by the
metrology laboratory. The default password is NI.
Complete the following steps to adjust the device with a calibrator:
1. Refer to Table 1 for a list of the NI connection accessories for the
NI 9205/9206 and instructions on connecting the calibrator to the
device.
2. Set the calibrator to output 4.0 V.
3. Open a calibration session on the device using DAQmxInitExtCal
(DAQmx Initialize External Calibration VI), as shown in the following
table.
NI-DAQmx Function Call LabVIEW Block Diagram
Call DAQmxInitExtCal
with the following
parameters:
deviceName: dev1
password: NI
calHandle: &calHandle