National Instruments cFP-22 Series User manual

FIELDPOINT OPERATING INSTRUCTIONS AND SPECIFICATIONS
cFP-2200/2210/2220/2220A
Intelligent Real-Time Controllers for Compact FieldPoint
Figure 1. cFP-22xx, Front and Bottom Views
1 RS-232 Serial Port
2 RJ-45 Ethernet Port 1
3 Removable Compact Flash (cFP-2220 and
cFP-2220A Only)
4 Status LED
5 Power LED
6 User-Configurable LEDs
7 DIP Switches
8 USB Port (cFP-2220 Only)
9 RJ-45 Ethernet Port 2 (cFP-2220 and
cFP-2220A Only)
10 Reset Button
11 Power Connector
12 Digital Input/Output Terminals (cFP-2220 and
cFP-2220A Only)
13 RS-485 Serial Port (cFP-2220 and cFP-2220A Only)
14 RS-232 Serial Port (cFP-2220 and cFP-2220A Only)
15 RS-232 Serial Port (cFP-2210, cFP-2220, and
cFP-2220A Only)
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BottomBottom
Front
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This document describes how to mount the cFP-2200/2210/2220/2220A
controllers, how to connect the controllers to networks, and how to use
the features of the controllers. This document also contains specifications
for the controllers. In this document, the cFP-2200/2210/2220/2220A
controllers are referred to inclusively as the cFP-22xx.
Safety Guidelines
Operate the cFP-22xx only as described in these operating instructions.
Safety Guidelines for Hazardous Locations
The cFP-22xx is suitable for use in Class I, Division 2, Groups A, B, C, D,
T4 hazardous locations; Class 1, Zone 2, AEx nL IIC T4 and Ex nL IIC T4
hazardous locations; and nonhazardous locations only. Follow these
guidelines if you are installing the cFP-22xx in a potentially explosive
environment. Not following these guidelines may result in serious injury or
death.
Caution Do not disconnect the power supply wires and connectors from the controller
unless power has been switched off.
Caution Substitution of components may impair suitability for Class I, Division 2.
Caution For Zone 2 applications, install the Compact FieldPoint system in an enclosure
rated to at least IP 54 as defined by IEC 60529 and EN 60529.
Caution For Zone 2 applications, install a protection device across the external power
supply and the COM terminal. The device must prevent the external power supply voltage
from exceeding 42 V if there is a transient overvoltage condition.
Special Conditions for Hazardous Locations Use
in Europe
The cFP-2200, cFP-2210, and cFP-2220A have been evaluated as Ex nL
IIC T4 equipment under DEMKO Certificate No. 08 ATEX 0724339X.
Each controller is marked II 3G and is suitable for use in Zone 2
hazardous locations. If you are using the cFP-2200, cFP-2210, or
cFP-2220A in Gas Group IIC hazardous locations,youmustensure that the
ambient temperature is within the range –40 ≤Ta ≤70 °C, and you must use
the controller in an NI backplane that has been evaluated as Ex nL IIC T4
equipment. Because of the USB interface, the cFP-2220 is not marked with
the II 3G label and is not suitable for use in Zone 2 hazardous locations.
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Special Conditions for Marine Applications
Some products are Lloyd’s Register (LR) Type Approved for marine
applications. To verify Lloyd’s Register certification, visit ni.com/
certification and search for the LR certificate, or look for the Lloyd’s
Register mark on the product.
What You Need to Install the cFP-22xx
❑cFP-22xx intelligent real-time controller
❑cFP-BP-4 or cFP-BP-8 Compact FieldPoint backplane
❑Compact FieldPoint I/O modules
❑Compact FieldPoint connector blocks and/or cables
❑Ethernet cable
❑Mounting hardware (DIN rail, panel-mount, or rack-mount accessory)
❑Two M4 or number 10 panhead screws (for panel mounting only)
❑Number 2 Phillips screwdriver
❑14 AWG (1.6 mm) wire with ring lug to fit #8 screw
❑11–30 VDC Power supply
❑PC running Windows
❑FieldPoint software 6.0.1 or later
❑LabVIEW Real-Time Module 8.5.1 or later
Mounting the Compact FieldPoint Backplane
You can mount the cFP-BP-xbackplane on a 35 mm DIN rail, on a panel,
or in a standard 19 in. rack. NI recommends DIN rail mounting for the
cFP-BP-4 only. Use panel mounting or rack mounting for the cFP-BP-8.
Use the panel mounting method for high shock and vibration applications.
Before using anymounting method,record the serial number from the back
of the backplane. You will be unable to read the serial number after you
have mounted the backplane.
Each set of mounting instructions in this document includes an instruction
to connect the protective earth (PE) ground terminal on the cFP-BP-x
backplane to the system safety ground. The backplane PE ground terminal
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has the following symbol stamped beside it: . Connect the backplane PE
ground terminal to safety groundusing 14 AWG (1.6 mm) wire with a ring
lug. Use the 5/16 in. panhead screw shipped with the backplane to secure
the ring lug to the backplane PE ground terminal.
To ensure maximum cooling efficiency, mount the Compact FieldPoint so
that the I/O module vents are at the top and bottom, as shown in the
following figure:
Figure 2. cFP-22xx Installed on cFP-BP-4 Mounted Upright
Caution Your installation must meet the following requirements for space and cabling
clearance:
• Allow at least 51 mm (2 in.) all around the backplane for air circulation.
• Allow 38 mm (1.5 in.) below and 51 mm (2 in.) above the controller.
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Figure 3. cFP-22xx Installed on cFP-BP-x, Bottom View with Dimensions
Figure 4. cFP-22xx Installed on cFP-BP-4, Front View with Dimensions
Cabling
Clearance
4 slots= 246 mm (9.68in.)
8slots= 441 mm (17.4 in.)
Coolin
g
Outline 51 mm (2 in.) Coolin
g
Outline 51 mm (2 in.)
Min. 182 mm (7.18in.)
106 mm (4.18in.)
Cabling Clearance Cooling Outline 51 mm (2 in.) All Around
4 slots= 246 mm (9.68in.)
8slots= 441 mm (17.4 in.)
127 mm
(5.00 in.)
Min. 165 mm
(6.50 in.)
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Figure 5. cFP-BP-8, Back View with Dimensions
Figure 6. cFP-BP-4, Back View with Dimensions
Caution Make sure that no I/O modules are in the backplane before mounting it.
104.78 mm
(4.1 in.)
63.50 mm
(2.5 in.)
22.23 mm
(0.9 in.)
33.15 mm
(1.3 in.)
129.54 mm
(5.1 in.)
311.40 mm
(12.3 in.)
387.60 mm
(15.3 in.)
407.80 mm
(16.1 in.)
127.00 mm
(5.0 in.)
440.94 mm
(17.4 in.)
104.74 mm
(4.1 in.)
63.46 mm
(2.5 in.)
127.00 mm
(5.0 in.)
22.19 mm
(0.9 in.)
34.04 mm
(1.3 in.)
84.84 mm
(3.3 in.)
161.04 mm
(6.3 in.)
211.84 mm
(8.3 in.)
245.87 mm
(9.6 in.)
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Mounting the Backplane on a DIN Rail
The DIN rail mounting kit is NI part number 778614-01. You need one kit
to mount the cFP-BP-4 on a standard 35 mm DIN rail. Complete the
following steps to mount the backplane on a DIN rail.
1. Fasten the DIN rail clip to the cFP-BP-4 using a number 2 Phillips
screwdriver and the 8-32 ×5/16 in. countersink screws shipped with
the mounting kit.
Figure 7. Installing the DIN Rail Clip on the cFP-BP-4
Caution Do not use screws longer than 5/16 in. to fasten the DIN rail clip to the backplane.
2. Insert one edge of the DIN rail into the deeper opening of the DIN rail
clip, as shown in Figure 8.
Figure 8. One Edge of DIN Rail Inserted in Clip
3. Press down firmly on the backplane to compress the spring until the
clip locks in place on the DIN rail.
1 DIN Rail Clip 2 DIN Rail Spring 3DINRail
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4. Connect the PE ground terminal on the backplane to safety ground.
Caution Disconnect power and make sure that no I/O modules are in the backplane before
removing it from the DIN rail.
Mounting the Backplane on a Panel
The horizontal panel-mount kit has mounting holes on the sides of the
backplane and is NI part number 778616-01. The vertical panel-mount kit
has mounting holes on the top and bottom of the backplane and is NI part
number 778688-01. Complete the following steps to mount the system on
a flat surface.
1. Fasten the panel-mount plates to the back of the cFP-BP-xusing a
number 2 Phillips screwdriver and the 8-32 ×5/16 in. countersink
screws shipped with the kit. You must use these screws because they
are the correct depth and thread for the plates and backplane.
Figure 9. Installing the Horizontal Panel-Mount Kit on the cFP-BP-4
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Figure 10. cFP-BP-4 with Horizontal Panel Mount Kit Installed,
Front View with Dimensions
Figure 11. cFP-BP-8 with Horizontal Panel-Mount Kit Installed,
Front View with Dimensions
Figure 12. Installing the Vertical Panel-Mount Kit on the cFP-BP-4
260 mm (10.25 in.)
102 mm
(4 in.)
102 mm
(4 in.)
457 mm (18 in.)
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Figure 13. cFP-BP-4 with Vertical Panel-Mount Kit Installed,
Front View with Dimensions
Figure 14. cFP-BP-8 with Vertical Panel-Mount Kit Installed,
Front View with Dimensions
2. Bolt or screw the plates to a panel.
3. Connect the PE ground terminal on the cFP-BP-x to safety ground.
Caution Disconnect power and make sure that no I/O modules are in the backplane before
removing it from the panel.
178 mm (7 in.)
152 mm (6 in.)
246 mm (9.7 in.)
178 mm (7.0 in.)
34.0 mm (1.34 in.)
7.6 mm (0.30 in.)
17.8 mm (0.70 in.)
457 mm (18 in.)
374 mm (14.7 in.)
178 mm (7 in.)
152 mm (6 in.)
33.1 mm (1.31 in.)
7.6 mm
(0.30 in.)
17.8 mm
(0.70 in.)
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