National Instruments CompactRIO cRIO-9072 User manual

USER MANUAL AND SPECIFICATIONS
NI cRIO-9072/9073/9074
Reconfigurable Embedded Chassis with Integrated Intelligent Real-
Time Controller for CompactRIO
Figure 1. CompactRIO cRIO-9072/9073/9074
NI cRIO-907x
1
3
5
2
4
6
7
8
POWER
FPGA
STATUS
USER1
DO NOT SEPARATE CABLES WHEN
ENERGIZED IN HAZARDOUS LOCATIONS
SAFE MODE
CONSOLE OUT
IP RESET
NO APP
USER1
NO FPGA
LINK
LINK
10/
100
10/
100
RESET
INPUT
19-30 V
20 W MAX
TRIGGER
V
C
NC
C
1. LEDs
2. RS-232 Serial Port
3. RJ-45 Ethernet Port 2 (cRIO-9074 Only)
4. RJ-45 Ethernet Port 1
5. SMB Connector (cRIO-9074 Only)
6. Power Connector
7. Reset Button
8. DIP Switches
This document describes how to connect the cRIO-9072/9073/9074 to a network and how to
use the features of the cRIO-9072/9073/9074.

Safety Guidelines
Operate the cRIO-9072/9073/9074 only as described in this document.
Caution Do not operate the cRIO-9072/9073/9074 in a manner not specified in
this document. Product misuse can result in a hazard. You can compromise the
safety protection built into the product if the product is damaged in any way. If the
product is damaged, return it to NI for repair.
Safety Guidelines for Hazardous Locations
The cRIO-9072/9073/9074 is suitable for use in Class I, Division 2, Groups A, B, C, D, T4
hazardous locations; Class I, Zone 2, AEx nA IIC T4 and Ex nA IIC T4 hazardous locations;
and nonhazardous locations only. Follow these guidelines if you are installing the
cRIO-9072/9073/9074 in a potentially explosive environment. Not following these guidelines
may result in serious injury or death.
Caution Do not disconnect the power supply wires and connectors from the
controller unless power has been switched off.
Caution Do not disconnect I/O-side wires or connectors unless power has been
switched off or the area is known to be nonhazardous.
Caution Do not remove modules unless power has been switched off or the area is
known to be nonhazardous.
Caution Substitution of components may impair suitability for Class I, Division 2.
Caution For Division 2 and Zone 2 applications, install the system in an enclosure
rated to at least IP54 as defined by IEC/EN 60079-15.
Special Conditions for Hazardous Locations Use in Europe and
Internationally
The cRIO-9072/9073/9074 has been evaluated as Ex nA IIC T4 Gc equipment under DEMKO
Certificate No. 07 ATEX 0626664X and is IECEx UL 14.0089X certified. Each device is
marked II 3G and is suitable for use in Zone 2 hazardous locations, in ambient temperatures
of -20 °C ≤ Ta ≤ 55 °C.
Caution You must make sure that transient disturbances do not exceed 140% of
the rated voltage.
Caution The system shall only be used in an area of not more than Pollution
Degree 2, as defined in IEC 60664-1.
Caution The system shall be mounted in an ATEX/IECEx-certified enclosure with
a minimum ingress protection rating of at least IP54 as defined in IEC/EN 60079-15.
2| ni.com | NI cRIO-9072/9073/9074 User Manual and Specifications

Caution The enclosure must have a door or cover accessible only by the use of a
tool.
Electromagnetic Compatibility Guidelines
This product was tested and complies with the regulatory requirements and limits for
electromagnetic compatibility (EMC) stated in the product specifications. These requirements
and limits provide reasonable protection against harmful interference when the product is
operated in the intended operational electromagnetic environment.
This product is intended for use in industrial locations. However, harmful interference may
occur in some installations, when the product is connected to a peripheral device or test object,
or if the product is used in residential or commercial areas. To minimize interference with
radio and television reception and prevent unacceptable performance degradation, install and
use this product in strict accordance with the instructions in the product documentation.
Furthermore, any changes or modifications to the product not expressly approved by National
Instruments could void your authority to operate it under your local regulatory rules.
Special Conditions for Marine Applications
Some products are Lloyd’s Register (LR) Type Approved for marine (shipboard) applications.
To verify Lloyd’s Register certification for a product, visit ni.com/certification and search for
the LR certificate, or look for the Lloyd’s Register mark on the product.
Caution In order to meet the EMC requirements for marine applications, install the
product in a shielded enclosure with shielded and/or filtered power and input/output
ports. In addition, take precautions when designing, selecting, and installing
measurement probes and cables to ensure that the desired EMC performance is
attained.
What You Need to Install CompactRIO
Reconfigurable Embedded Hardware
• CompactRIO reconfigurable embedded chassis with integrated intelligent real-time
controller
• C Series I/O modules
• DIN rail mount kit (for DIN rail mounting only)
• Two M4 or number 10 panhead screws (for panel mounting only)
• A number 2 Phillips screwdriver
• Power supply
Note Visit ni.com/info and enter the Info Code rdsoftwareversion to
determine which software you need to use the cRIO-9072/9073/9074.
NI cRIO-9072/9073/9074 User Manual and Specifications | © National Instruments | 3

Note The cRIO-9072/9073/9074 may be shipped with a clear protective film cover
on the front panel. You can remove the film cover before installing the
cRIO-9072/9073/9074.
Mounting the CompactRIO Reconfigurable
Embedded Chassis
You can mount the chassis in any orientation on a 35 mm DIN rail or on a panel. Use the DIN
rail mounting method if you already have a DIN rail configuration or if you need to be able to
quickly remove the CompactRIO chassis. Use the panel mount method for high shock and
vibration applications.
Caution Your installation must meet the following requirements for space and
cabling clearance:
• Allow 25.4 mm (1 in.) on the top and the bottom of the chassis for air
circulation.
• Allow 50.8 mm (2 in.) in front of modules for cabling clearance for common
connectors, such as the 10-terminal, detachable screw terminal connector.
Figure 2. cRIO-9072/9073/9074 Bottom View with Dimensions
29.0 mm
(1.14 in.)
58.9 mm
(2.32 in.)
3.3 mm
(0.13 in.)
Cabling Clearance
50.8 mm (2.00 in.)
48.4 mm
(1.91 in.)
286.4 mm
(11.28 in.)
4| ni.com | NI cRIO-9072/9073/9074 User Manual and Specifications

Figure 3. cRIO-9072/9073/9074 Front View with Dimensions
165.1 mm
(6.50 in.)
3.1 mm
(0.12 in.)
51.1 mm
(2.04 in.)
36.4 mm
(1.43 in.)
19.0 mm
(0.75 in.)
NI cRIO-907x
88.1 mm
(3.47 in.)
1
1. Chassis grounding terminal
Figure 4. cRIO-9072/9073/9074 Side View with Dimensions
3X M4X0.7
25 mm
(0.98 in.)
44 mm
(1.73 in.)
23.7 mm
(0.94 in.)
63.1 mm
(2.48 in.)
44.1 mm
(1.74 in.)
The following sections contain instructions for the mounting methods. Before using any of
these mounting methods, record the serial number from the back of the chassis. You will be
unable to read the serial number after you have mounted the chassis.
Caution Make sure that no I/O modules are in the chassis before mounting it.
NI cRIO-9072/9073/9074 User Manual and Specifications | © National Instruments | 5

Mounting the Chassis on a Panel
Panel or wall mounting is the best method for applications that are subject to high shock and
vibration. You can use the NI 9905 panel mount kit to mount the cRIO-9072/9073/9074 on a
flat surface. Complete the following steps.
1. Fasten the chassis to the panel mount kit using a number 2 Phillips screwdriver and two
M4 × 16 screws. NI provides these screws with the panel mount kit. You must use these
screws because they are the correct depth and thread for the panel. Tighten the screws to a
maximum torque of 1.3 N · m (11.5 lb · in.).
Figure 5. Installing the Panel Mount Accessory on the cRIO-9072/9073/9074
NI cRIO-9074
Figure 6. Dimensions of cRIO-9072/9073/9074 with Panel Mount Accessory Installed
31.8 mm
(1.25 in.)
NI cRIO-9074
15.5 mm
(0.61 in.)
9.5 mm
(0.38 in.) 28.1 mm
(1.11 in.)
63.5 mm
(2.50 in.)
88.1 mm
(3.47 in.)
311.2 mm
(12.25 in.)
330.2 mm
(13.00 in.)
2. Fasten the NI 9905 panel to the wall using the screwdriver and screws that are
appropriate for the wall surface. The maximum screw size is M4 or number 8.
6| ni.com | NI cRIO-9072/9073/9074 User Manual and Specifications

Caution Make sure that no I/O modules are in the chassis before removing it from
the panel.
Mounting the Chassis on a DIN Rail
You can order the NI 9915 DIN rail mount kit if you want to mount the chassis on a DIN rail.
You need one clip for mounting the chassis on a standard 35 mm DIN rail. Complete the
following steps to mount the chassis on a DIN rail.
1. Fasten the DIN rail clip to the chassis using a number 2 Phillips screwdriver and two
M4 × 16 screws. NI provides these screws with the DIN rail mount kit. Tighten the
screws to a maximum torque of 1.3 N · m (11.5 lb · in.).
Figure 7. Installing the DIN Rail Clip on the cRIO-9072/9073/9074
2. Insert one edge of the DIN rail into the deeper opening of the DIN rail clip.
NI cRIO-9072/9073/9074 User Manual and Specifications | © National Instruments | 7

Figure 8. One Edge of the DIN Rail Inserted in a Clip
3
2
1
1. DIN Rail Clip
2. DIN Rail
3. DIN Rail Spring
3. Press down firmly on the chassis to compress the spring until the clip locks in place on
the DIN rail.
Caution Make sure that no I/O modules are in the chassis before removing it
from the DIN rail.
Installing C Series I/O Modules in the Chassis
The following figure shows the mechanical dimensions of C Series I/O modules.
Figure 9. C Series I/O Module, Front and Side View with Dimensions
88.1 mm
(3.47 in.)
70.7 mm
(2.78 in.)
22.9 mm
(0.90 in.)
Complete the following steps to install a C Series I/O module in the chassis.
1. Make sure that no I/O-side power is connected to the I/O module. If the system is in a
nonhazardous location, the chassis power can be on when you install I/O modules.
2. Align the I/O module with an I/O module slot in the chassis. The module slots are labeled
1 to 8, left to right.
8| ni.com | NI cRIO-9072/9073/9074 User Manual and Specifications

Figure 10. Installing an I/O Module in the Chassis
NI cRIO-9074
1
2
1. Insertion Groove
2. Latch
3. Squeeze the latches and insert the I/O module into the module slot.
4. Press firmly on the connector side of the I/O module until the latches lock the I/O module
into place.
5. Repeat these steps to install additional I/O modules.
Removing I/O Modules from the Chassis
Complete the following steps to remove a C Series I/O module from the chassis.
1. Make sure that no I/O-side power is connected to the I/O module. If the system is in a
nonhazardous location, the chassis power can be on when you remove I/O modules.
2. Squeeze the latches on both sides of the module and pull the module out of the chassis.
Connecting the Chassis to a Network
Connect the chassis to an Ethernet network using the RJ-45 Ethernet port on the controller
front panel. Use a standard Category 5 (CAT-5) or better shielded, twisted-pair Ethernet cable
to connect the chassis to an Ethernet hub, or use an Ethernet crossover cable to connect the
chassis directly to a computer.
NI cRIO-9072/9073/9074 User Manual and Specifications | © National Instruments | 9

Caution To prevent data loss and to maintain the integrity of your Ethernet
installation, do not use a cable longer than 100 m.
If you need to build your own cable, refer to the Cabling section for more information about
Ethernet cable wiring connections.
The first time you power up the chassis, the BIOS network settings determine the initial IP
settings and other network behavior. After powerup, you must install software on the chassis
and configure the network settings in NI Measurement & Automation Explorer (MAX).
Note Installing software may change the network behavior of the chassis. For
information about network behavior by installed software version, go to ni.com/info
and enter the Info Code ipconfigcrio.
The BIOS network settings of the cRIO-9072/9073/9074 depend on the part number of the
chassis. The part number is located on the bottom of the chassis.
BIOS Network Settings of cRIO-9072/9073/9074 with
Part Number Beginning 192172
If the part number of the cRIO-9072/9073/9074 begins with 192172, the IP address, subnet
mask, DNS address, gateway, and Time Server IP are all set to 0.0.0.0 at powerup.
The host computer communicates with the chassis over a standard Ethernet connection. If the
host computer is on a network, you must configure the chassis on the same subnet as the host
computer. If neither the host computer nor the chassis is connected to a network, you can
connect the two directly using a crossover cable.
If you want to use the chassis on a subnet other than the one the host computer is on, first
connect the chassis on the same subnet as the host computer. Use DHCP to assign an IP
address or reassign a static IP address for the subnet where you want it to be and physically
move it to the other subnet.
BIOS Network Settings of cRIO-9072/9073/9074 with
Part Number Beginning 198944
If the part number of the cRIO-9072/9073/9074 begins with 198944, the chassis attempts to
initiate a DHCP network connection at powerup. If the chassis is unable to initiate a DHCP
connection, it connects to the network with a link-local IP address with the form
169.254.x.x.
The host computer communicates with the chassis over a standard Ethernet connection. If
neither the host computer nor the chassis is connected to a network, you can connect the two
directly using a crossover cable.
Connecting the Chassis to Earth Ground
You must connect the chassis grounding screw to earth ground. Complete the following steps
to connect to earth ground.
1. Attach a ring lug to a 1.6 mm2 (14 AWG) or larger wire.
10 | ni.com | NI cRIO-9072/9073/9074 User Manual and Specifications