National Instruments sbRIO-9605 User manual

OEM OPERATING INSTRUCTIONS AND SPECIFICATIONS
NI sbRIO-9605/9606 and
NI sbRIO-9623/9626/9633/9636
Single-Board RIO OEM Devices
This document provides dimensions, pinouts, connectivity information,
and specifications for the National Instruments sbRIO-9605, sbRIO-9606,
sbRIO-9623, sbRIO-9626, sbRIO-9633 and sbRIO-9636. The devices are
referred to inclusively in this document as the NI sbRIO device.
The NI sbRIO device is available in different configurations. When a
feature pertains only to specific models, a list at the beginning of the section
shows which models support the feature.
Figure 1. NI sbRIO-9636
Caution The NI sbRIO device must be installed inside a suitable enclosure prior to use.
Hazardous voltages may be present.
Caution National Instruments makes no product safety, electromagnetic compatibility
(EMC), or CE marking compliance claims for NI sbRIO devices. The end-product supplier
is responsible for conformity to any and all compliance requirements.
Caution Exercise caution when placing NI sbRIO devices inside an enclosure. Auxiliary
cooling may be necessary to keep the local ambient temperature under the maximum rating
for the NI sbRIO device. Refer to the Specifications section for more information about the
maximum local ambient temperature rating.

NI sbRIO-960x/962x/963x OEM Instructions & Specifications 2 ni.com
Caution Do not operate the NI sbRIO device in a manner not specified in these operating
instructions. Product misuse can result in a hazard. You can compromise the safety
protection built into the product if the product is damaged in any way. If the product is
damaged, return it to National Instruments for repair.
What You Need to Get Started
This section lists the software and hardware you need to start programming
the NI sbRIO device.
Software Requirements
You need a development computer with the following software installed
on it. Go to ni.com/info and enter the Info Code rdsoftwareversion
for information about software version compatibility.
❑LabVIEW 2011.1 or later
❑LabVIEW Real-Time Module 2011.1 or later
❑LabVIEW FPGA Module 2011.1 or later
❑NI-RIO 4.1 or later
Hardware Requirements
You need the following hardware to use the NI sbRIO device.
❑NI sbRIO device
❑9–30 VDC power supply
❑Power plug assembly
❑Ethernet cable

©National Instruments 3 NI sbRIO-960x/962x/963x OEM Instructions & Specifications
Figure 2 shows the location of features on the NI sbRIO device. The
features available vary between device models. Refer to Table 1 or the
appropriate section of the manual to see if a feature is available on your
model.
Figure 2. All possible components on the NI sbRIO Device
1 W502, RS-485 (COM3)
2 W503, RS-232 (COM2)
3 J504, SDHC
4 J506, Power Connector
5 Chassis Ground Bracket
6 J507, USB Host Port
7 W500, CAN (CAN0)
8 J505, RJ-45 Ethernet Port
9 W501, RS-232 Serial (COM1)
10 Reset Switch
11 LEDs
12 J502, DIO
13 J503, MIO
14 Mounting Holes Connected to Chassis Ground
15 FPGA
16 NAND Flash
17 Processor
18 DDR Memory
19 J1, RIO Mezzanine Card Connector
5
467
8
910 11
14 16
15 17 19
14
Primary Side Secondary Side
31 2
12
13
18
18

NI sbRIO-960x/962x/963x OEM Instructions & Specifications 4 ni.com
NI sbRIO Device Features Overview
Table 1 describes the I/O and other components populated on each
NI sbRIO device.
Note Devices with an RMC connector have 96 additional FPGA DIO lines available on
the connector.
Table 2 lists and describes the connectors on the NI sbRIO device, and the
part number and manufacturer of each connector. Refer to the manufacturer
for information about using and matching these connectors.
Table 1. I/O and other components available on NI sbRIO devices
NI sbRlO
device Memory RAM
RS-232 RS-485
CAN
USB
SDHC
FPGA DIO AI AO RMC
sbRIO-9605 256 MB 128 MB 1 — — — — LX25 ——— 1
sbRIO-9606 512 MB 256 MB 1 — 1 1 — LX45 — — — 1
sbRIO-9623 256 MB 128 MB 2 1 — — — LX25 416ch-12bit 4ch-12bit 1
sbRIO-9626 512 MB 256 MB 2 1 1 1 1 LX45 416ch-16bit 4ch-16bit 1
sbRIO-9633 256 MB 128 MB 2 1 1 1 1 LX25 28 16ch-12bit 4ch-12bit —
sbRIO-9636 512 MB 256 MB 2 1 1 1 1 LX45 28 16ch-16bit 4ch-16bit —
Table 2. NI sbRIO Connector Descriptions
Connector Description
Manufacturer, Part
Number
Recommended
Mating Connector NI Solution
Power 2-position, mini-fit JR,
H = 0.411 in.
Molex, 46999-0144 Molex, 50-36-1673
w/ 0457501211
NI, Power Plug
Assembly
152834-01
RS-232/485/C
AN IDC
header
10-pin, 0.100 in. CT,
shrouded,
H = 0.370 in.
Samtec,
TST-105-01-L-D
Tyco, 1658622-1 NI, 10-pin to
9-pin D-SUB,
153158-10
50 Pin IDC
Header
50-pin, 2 mm CT, Shrouded,
H = 0.155 in.
Samtec,
STMM-125-02-L-D
Tyco, 2-111626-3 NI, 50 pos. ribbon
cable, 154041-12
RMC
Connector
240-pin, 40 x 6 pos.,
high density open pin field
SEARAY
Samtec,
SEAF-40-06.5-S-06-2
Samtec,
SEAM-40-XX.X-S-
06-2
—

©National Instruments 5 NI sbRIO-960x/962x/963x OEM Instructions & Specifications
Note Samtec SEAM connectors come in multiple heights, indicated in mm by the XX.X
portion of the following example part number: SEAM-40-XX.X-S-06-2. The height of the
mating connector you select to mate to the RMC connector determines the height of the
standoffs you need. Samtec, the connector manufacturer, requires that standoffs be
0.15 mm taller than the combined height of the RMC and mating connectors. Therefore, to
determine the required standoff height, you must add the heights of the connectors plus
0.15 mm. For example, if you are using a SEAM-40-03.0-S-06-2 connector to mate to the
RMC connector (SEAF-40-06.5-S-06-2), the required standoff height is 3.0 mm + 6.5 mm
+ 0.15 mm = 9.65 mm. Standoffs of this height are available from National Instruments
(NI 153166-12) or Samtec (SO-0965-03-02-L-N). Consult Samtec for alternative heights
and options. You must observe keepouts and maximum heights with all RMC and mating
connector combinations.

NI sbRIO-960x/962x/963x OEM Instructions & Specifications 6 ni.com
Dimensions
This section contains dimensional drawings of the NI sbRIO devices. For
three-dimensional models, refer to the Resources tab of the NI sbRIO
product page at ni.com.
Figure 3 shows the dimensions of the primary side of the NI sbRIO device.
Figure 3. NI sbRIO-9605/9606 Primary-Side Dimensions in mm (in.)
1 Back of Front Panel
0 (.000)
0.64 (.025)
0 (.000)
FPGA
NAND Flash
Processor
20.63(.812)
Pin 1
17.17 (.676)
18.13(.714)
Pin 2
49.97 (1.967)
69.96 (2.754)
74.24 (2.923)
30.81 (1.213) 52.91 (2.083) 61.82 (2.434)
69.47 (2.735)
Pin 1
Pin 2
77.59 (3.055)
7.31 (.288)
59.18(2.330)
DDR Memory
DDR Memory
1

©National Instruments 7 NI sbRIO-960x/962x/963x OEM Instructions & Specifications
Figure 4 shows the dimensions of the secondary side of the NI sbRIO
device.
Figure 4. NI sbRIO-9605/9606 Secondary-Side Dimensions in mm (in.)
1 Holes and Keepouts Sized for M3 Standoff (4.5 mm Hex) or 4-40 Standoff (3/16-in. Hex)
4x Ø 3.18(.125)
0 (.000)
26.67 (1.050)
3.2 (.126)
Pin 1
96.74 (3.809)
98.4 (3.874)
40.03(1.576) 76.84 (3.025)
1
73.63(2.899)
96.52 (3.800)
0 (.000)
71.72
(2.824)
102.87
(4.050)

NI sbRIO-960x/962x/963x OEM Instructions & Specifications 8 ni.com
Figure 5 shows the dimensions of the primary side of the NI sbRIO device.
Figure 5. NI sbRIO-9623/9633/9626/9636 Primary-Side Dimensions in mm (in.)
1 Back of Front Panel
0 (0.000)
139.07 (5.475) 149.86 (5.900)
0 (0.000)
Pin 1
17.17 (0.676)
18.13(0.714)
Pin 2
NAND Flash
49.96 (1.967)
59.18(2.330)
DDR Memory
69.95 (2.754)
74.24 (2.923)
77.60 (3.055)
Processor
84.51 (3.327)
17.12 (0.674)
0.64 (0.025)
Pin 1
Pin 2
Pin 2
Pin 1
Pin 1
Pin 2
142.43(5.607)
61.82 (2.434)
FPGA
52.91 (2.083) 30.81 (1.213)
7.32 (0.288)
20.63(0.812) 69.47 (2.735)
Pin 2
Pin 1
150.73(5.934)
Pin 1
Pin 2
1

©National Instruments 9 NI sbRIO-960x/962x/963x OEM Instructions & Specifications
Figure 6 shows the dimensions of the secondary side of the NI sbRIO
device.
Figure 6. NI sbRIO-9623/9633/9626/9636 Secondary-Side Dimensions in mm (in.)
1 Holes and Keepouts Sized for M3 Standoff (4.5 mm Hex) or 4-40 Standoff (3/16-in. Hex)
3.20 (0.126)
40.03(1.576)
76.84 (3.025) 150.47 (5.924)
Pin 1
0 (0.000)
26.67 (1.050)
3.18(0.125)
6x Ø
96.75 (3.809)
98.40 (3.874)
102.87 (4.050)
0 (0.000)
153.67 (6.050)
1

NI sbRIO-960x/962x/963x OEM Instructions & Specifications 10 ni.com
Figure 7 shows the dimensions of the front of the NI sbRIO device.
Figure 7. NI sbRIO-9605/9606 Front Dimensions in mm (in.)
Figure 8 shows the dimensions of the front of the NI sbRIO device.
Figure 8. NI sbRIO-9623/9633/9626/9636 Front Dimensions in mm (in.)
1 Minimum Clearance for Latch on Mating Power Connector
2 Minimum Keepaway for RIO Mezzanine Card Components
3 4-40 threads, Maximum Torque of 0.41 N · m (3.6 lb · in.)
1 Minimum Clearance for Latch on Mating Power Connector
2 Minimum Keepaway for RIO Mezzanine Card Components
3 4-40 threads, Maximum Torque of 0.41 N · m (3.6 lb · in.)
0 (.000)
Ø 3(.118)
18.16 (.715)
16 (.630)
6.16 (.242)
0 (.000)
2.16 (.085)
5.34 (.210)
2.54 (.100) 5.08(.200) 7.62 (.300) 10.16 (.400) 33.8(1.331) 49.93(1.966) 57.51 (2.264) 70.01 (2.756) 89.81 (3.536) 95.21 (3.748)
8.76 (.345)
3.66 (.144)
6.32 (.249)
6.15 (.242)
19.48(.767)
76.84 (3.025)
4x Ø 2.8(.071)
1
2
3
18.16
(0.715)
6.15 (0.242)
2.56 (0.101)
3.66 (0.144)
4.66 (0.183)
8.76 (0.345)
5.33 (0.210)
2.16 (0.085)
6.32 (0.249)
6.15 (0.242)
16.00 (0.630)
Ø 3.00 (0.118)
0 (0.000)
19.48(0.767) 76.84 (0.025)
127.47 (5.018) 103.47 (4.074) 95.21 (3.748) 89.81 (3.536) 70.01 (2.756) 57.51 (2.264) 50.05 (1.971) 33.93(1.336)
10.16 (0.400)
7.62 (0.300) 5.08(0.200) 2.54 (0.100)
1.80 (0.71)
4x Ø
0.00 (0.000)
3
1
2