National Products 591 User manual

Please read entire manual before starting assembly.
Keep this manual along with your purchase receipt
for future reference.
OWNER'S MANUAL
To reduce the risk of injury, adult supervision
is required. Never use on road ways, near
motor vehicles, on or near steep inclines or
steps, swimming pools or other bodies of
water. Always wear shoes, and never allow
more than two riders.
WARNING
Screws contain potentially
hazardous sharp points or
sharp edges. Adult assembly
required.
CAUTION
AGES 3
0591
0592
0593
0594
0595
National Products Ltd.
Room 413-415, Houston Centre,
63 Mody Road, Tsim Sha Tsui East,
Kowloon, Hong Kong.
WWW.NPL2.COM
[email protected]
0596
0597
0598
0599
(0591-0599)
“Mercedes-Benz”, and the design of the enclosed product are subject to intellectual
property protection owned by Daimler AG. They are used by Playmind Ltd. under license.
Contents, colors and decorations may vary from those shown.
Mercedes G55 AMG
CHOKING HAZARD-Small parts.
Not for children under 3 yrs.
CONTAINS LEAD. MAY BE HARMFUL IF EATEN OR
CHEWED. MAY GENERATE DUST CONTAINING LEAD.
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Remember to...
Charge the battery at least once a month during storage,
even if the vehicle has not been used.
Charge the battery immediately after each use.
The battery will be permanently damaged and void your warranty if you fail to follow the
instructions. Please refer to the Battery Care Section in this manual for more information.
IMPORTANT
You must charge your battery
for 18 hours before you use your
vehicle for the first time.
LIMITED WARRANTY
®
This vehicle is warranted by NPL for ninety days from date of purchase against defects
®
in materials or workmanship. The warranty covers the NPL vehicle which has been used
under normal circumstances, solely for the purpose for which it was intended and has
been given proper care and maintenance. The warranty does not cover damage by
customer, damage which results from normal wear and tear or from alterations made by
the customer, or damage caused by use for an unintended purpose. Shipping and
handling are not covered by this warranty.
(The warranty and toll free number only apply in the United States and Canada.)
Please keep the original purchase receipt for any warranty claims, and inspect the product
upon purchase for any defects or missing parts.
We are here to help -
For parts order, please visit: www.funcreation.net
For Customer Service, please email us: [email protected]
Or call our toll free number: 1-877-743-3899
2
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Important Information
Table of Contents
Limited Warranty
Important Information
Warning
Battery Warning
Battery Charging
Battery Care and Disposal
Parts List
Assembly
Radio Installation
Operating your Vehicle
Trouble Shooting
Label Decoration
Parts Diagram
2
3
4
5
6
7
8
9-15
16
17
18-20
21
22
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Your new vehicle requires adult assembly. Please set
aside at least 60 minutes for assembly.
You must charge your battery for 18 hours
before you use your vehicle for the first time. We
recommend that you start charging your battery
before beginning assembly. Please see Battery
charging beginning on page 6 for detailed instructions.
Read this manual carefully for important safety
information and operating instructions before using
your vehicle. Keep these instructions for future
reference as they contain important information.
This vehicle is designed for use on: concrete, asphalt
or other hard surfaces; on generally level terrain; by
children
- always sit in the seat.
- always wear shoes.
- maximum two (2) riders at a time.
- do not place hands, feet or any part of the body,
clothing or other articles near moving parts while
the vehicle is in operation.
- do not allow other children near the car when driving.
Use this vehicle ONLY outdoors. Most interior
flooring can be damaged by riding this vehicle indoors.
ages 3 and up.
Instruct the children on operation and safe driving
rules before they take their first drive:
®
NPL will not be responsible for damage to the floor
if the vehicle is used indoors.
To prevent damaging the motors and gears, do not tow
anything behind the vehicle or overload it. Do not exceed
the maximum weight capac
®
NPL
®
NPL
ity of 130 lbs. (59 kg).
If you have any questions about your vehicle,
please call our toll-free service lines at 1-877-743-3899
from 9 AM to 5 PM (PST ) Monday through Friday.
Trained customer service representatives are available to
take your call.
The service centers will repair or replace parts
under warranty at no extra charge, and can perform
non-warranty repairs for a minimal charge.
(The warranty and customer service contact in this manual
)
only apply in the United States and Canada.
.........................................................................................................
3
IMPORTANT INFORMATION:
YOUR NEW VEHICLE REQUIRES ADULT ASSEMBLY.
PLEASE SET ASIDE AT LEAST 60 MINUTES FOR
ASSEMBLY.
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Warning
To Prevent Serious Injuries
This product is for use by children
3 and up, and is not intended for children under 3
years due to lack of ability to operate safely.
Maximum weight 130 Ibs. ( kg). Maximum 2
riders at a time.
Do not leave children unattended. Adult
supervision required.
This package contains small pa s. Keep away
from the children until assembled.
Read manual for detailed safety information prior
to use.
Inspect product at regular intervals for wear or
loose hardware and tighten as required. Remove
from service if any abnormal conditions such as
cracks or breaks exist.
Check all coverings regularly to make sure
they are in place.
intended ages
of age
59
rt
Batteries can fall out and injure a child if the
vehicle tips over. Always use the battery
cover.
When the temperature falls below
outdoor use of this product is not recommended.
In extreme cold, plastic materials might lose
resilience and may become brittle and crack
upon impact. Store in a warmer and protected
place.
Do not operate the vehicle outdoors if it is
raining. Keep it in a dry area when not in use.
Disconnect the battery power supply when
the vehicle is not in use to prevent the children
driving the car without adult supervision.
Always make sure the seat is securely attached.
The charger and battery are not toys and must
be regularly examined for damage to the cord,
plug, enclosure and other parts.
In the event of damage, the damage or worn
part must not be used until replaced.
Never modify the electrical system. Use of the
wrong type battery or charger could cause a
fire or explosion.
Battery compartment and area under seat are
not storage areas. Storing other articles may
create a fire hazard. Do not store any articles
in or near motor compartment.
0°F(-18°C),
®
NPL Only use the charger specified by .
Safe Driving Rules
Although most children can master the physical
driving skills to control the vehicles, they do not have
the mature judgment skills. Never let a child drive at
any time without adult supervision, and take the time
to carefully evaluate child’s skill levels and abilities
to operate the vehicle safely. Children can not always
recognize the hazards even after instruction. So teach
appropriate safety rules before allowing any child to
operate vehicle, and remember that THERE IS NO
SAFE SUBSTITUTE FOR DIRECT ADULT
SUPERVISON.
Restrict children to safe riding areas:
Teach and learn the safety first:
Always sit on the seat and wear shoes.
Maximum two riders at a time.
Do not operate in the street or near moving vehicles.
Do not operate near bodies of water, obstructions or
drop-offs.
Do not operate on sand, dirt or gravel.
Do not operate in the dark. Unexpected obstacles
could cause an accident.
Do not operate on inclines or steep slopes.
Do not operate near flammable vapors (e.g. gasoline,
paint thinner, acetone, liquid wax, etc.) Using the vehicle
near flammable liquids can or vapors could cause an
explosion or fire.
Do not place anything near moving parts such as
motors, gears or wheels. Rotating parts can snag
hair, fingers, etc., which may cause serious injury.
Away from swimming pools and other bodies of
water to prevent drowning.
Level ground to prevent tipovers and unintended
downhill motion.
Away from steps, hills, driveways, roads and alleys.
ADULT SUPERVISION REQUIRED.
MAKE SURE CHILDREN KNOW AND
FOLLOW THESE RULES FOR SAFE
DRIVING.
Riding rules:
4
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Battery Warning
WARNING
About Thermal Fuses
Important Notes
Battery can fall out and injure a child
PREVENT FIRE
ELECTRICAL HAZARD
Your 12 volt battery is equipped with a built-in
thermal fuse. The thermal fuse is a self-resetting safety
device which automatically trips and shuts down operation
of the vehicle if the vehicle is overloaded or the driving
conditions too severe. Once a fuse has tripped it will
automatically reset itself after approximately 10 seconds
and allow the vehicle to resume normal operations. To
avoid repeated automatic shut downs, do not overload
the vehicle by exceeding the 130 lbs.(59 kg) maximum
weight capacity or by towing anything behind the vehicle.
Avoid severe driving conditions, such as driving up very
steep slopes or running into fixed objects, which can
cause the wheels to stop spinning while power is still
being supplied to the motors.
®
NPL
If a thermal fuse in a battery continually trips under
normal driving conditions, please contact Service
Center at 1-877-743-3899.
®
NPL
- Never modify the electrical system.
Alterations could cause a fire resulting
in serious injury and could also ruin the
electrical system.
- Use of the wrong type battery or
charger could cause a fire or explosion
resulting in serious injury.
- Use of components in products
other than vehicles could cause
overheating,fire or explosion.
®
NPL
®
NPL
CAUTION
Only use the battery specified by .
Only use the charger specified by .
®
NPL
®
NPL
Only use the charger in dry locations.
The battery must be handled by adults
o nly. The battery is heavy and contains
sulfuric acid (electrolyte). Dropping the
battery could result in serious injury.
Never lift or carry the battery by the wires
o r connector. This can damage the battery
and possibly cause a fire resulting in
serious injury. Lift and carry the battery
by the case only.
Read the safety instructions on t he battery.
Examine the battery, charger and their
c onnectors for excessive wear or damage
each time you charge the battery. If
damage or excessive wear is detected, do
not use the charger or the battery until you
have replaced the worn or damaged part.
B attery charging must be done by adults
only. A child could be injured by the
electricity involved in charging the battery.
Your new battery must be charged for at least 18 hours
before you use it in your vehicle for the first time.
You do not need to remove the battery from your
vehicle to recharge it.
The battery must be upright while charging.
The charger is not a toy.
Do not short circuit the battery.
We recommend that you start charging your battery
before beginning assembly of your new vehicle.
Before charging the battery, examine the battery case
for cracks and other damage which may cause sulfuric
acid (electrolyte) to leak during the charging process.
Do not charge the battery on a surface which could be
damaged by the acid contained inside the battery. Take
precautions to protect the surface on which you charge
your battery.
If your battery is old and will not accept a charge, do not
leave it in the vehicle. Always remove a dead battery
from the vehicle.
Non-rechargeable batteries are not to be recharged.
If damage is detected, do not charge the battery or
use it in your vehicle. Battery acid is very corrosive and
can cause severe damage to surfaces it contacts.
The supply terminals are not to be short-circuited.
Exhausted batteries are to be removed from the toy.
Batteries are to be inserted with the correct polarity.
Only batteries of the same or equivalent type as
recommended are to be used.
Do not mix new and old batteries.
Rechargeable batteries are only to be charged under
adult supervision.
if vehicle tips over. Always use battery
cover.
Never allow children to charge the battery.
Do not mix alkaline, standard (carbon-zinc),or
rechargeable (nickel-cadmium) batteries.
Rechargeable batteries (AA type ) are to be removed
from the toy before being charged.
(The warranty and toll free number only apply in the United
States and Canada.)
5
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Disconnect the battery and vehicle .plugs
Connect the charger and vehicle .plugs After it is fully charged, the battery must be
reconnected into the from the main body.
plug
plug
Battery
Connector
Charger
Connector
Non-rechargeable batteries are not to be recharged.
Make sure the charger connector is matching with the battery connector.
Make sure the brand, voltage and frequency of the
charger are in accordance with the wall outlet.
Batteries are to be inserted with the correct polarity.
The supply terminals are not to be short circuited.
CAUTION
Battery Charging
2V1
2
3
34
Push the emblem to open the hood.
6
1
Once the battery is charged, disconnect the battery connector from the charger connector. Unplug the
charger from the wall outlet. The battery is now ready to be installed in your vehicle. Please see the following
Battery Installation Section for detailed instructions on installing your vehicle:
Do not charge or store battery upside down. Charging produces explosive gases. Charge away from flames,
sparks and lit cigarettes. Charge in a well ventilated area.
Recharge the battery for at least 12 hours after each use of your vehicle.
Before first-time use, charge the battery for at least 18 hours. Never charge the battery longer than 24 hours.
Note: if power flow to the wall outlet is controlled by a switch , make sure the switch is "ON".
Plug the charger into a standard wall outlet.
Plug the battery connector into the charger connector.
Do not charge the battery longer than 24 hours.
® ®
Only use the NPL 12 volt charger to charge your NPL 12 volt battery.
The power indicator on the charger allows you to see that there is power from the wall outlet.
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Your battery is a sealed lead-acid
battery. It must be recycled or disposed of it in an
environmentally sound manner.
Never dispose your battery in the regular, household
trash. The incineration, landfilling or mixing of sealed
lead-acid batteries with household trash is prohibited
by law in most areas.
To get a replacement battery, please visit your local
retailer or contact at 1- 877-743 - 3899.
Always remove exhausted batteries from your toy.
Dispose of dead batteries properly. Never burn or
bury them.
Do not dispose of a lead-acid battery in a fire. The
battery may explode or leak.
Return exhausted batteries to a federal or state
approved l ead-acid battery recycler, such as a
authorized service center, or a local seller of
automotive batteries.
For the service center, please call at 1- 877-743 -3899 .
Contact your local waste management officials for
other information regarding the environmentally sound
collection, recycling and disposal of lead-acid
batteries. If you live in the State of Florida or
Minnesota, it is prohibited by law for anyone to throw
away lead-acid batteries in the municipal waste
stream.
®
NPL
®
NPL
Care Disposal
If a battery leak develops, avoid contact with the
leaking acid and place the damaged battery in a
plastic s bag.
If acid comes in contact with skin or eyes, flush with
cool water for at least 15 minutes and call a physician
immediately.
If acid is internally ingested, give water, milk of magnesia
or egg whites immediately. Never give emetics or induce
vomiting. Call a physician immediately.
Charge a new battery for at least 18 hours before first
use.
Never charge the battery longer than 24 hours.
Overcharging or undercharging the battery may shorten
battery life and decrease vehicle running time.
After the first charge, recharge the battery for at least
12 hours after each use. Never charge the battery longer
than 24 hours. Charge the battery after each use,
regardless of how long the vehicle was used.
The battery must be upright while charging.
Do not allow the battery to run down completely
before charging.
Charge the battery before storing the vehicle.
Charge the battery at least once per month, even if the
vehicle has not been used.
Leaving the battery in a discharged condition will
ruin it.
If the vehicle will be stored for more than two months,
be sure to disconnect the motor harness from the
battery.
Do not store the battery in temperatures above
Only use the 12 Volt battery specified by .
Prevent the battery from moving freely inside the battery
compartment. Make sure all screws for battery cover
tighten.
Examine the battery, charger and its connector for
excessive wear or damage each time you charge the
battery. If damage is detected, do not use the charger
or the battery until you have replaced the worn or
damaged part.
Remember to remove an exhausted battery from the
vehicle.
Battery leakage and corrosion can damage the vehicle.
s ealed
o
75 F
o
or below-10 F.
®
NPL
TO PROLONG BATTERY LIFE, YOU MUST RECHARGE THE
BATTERY AFTER EACH USE. YOU MUST ALSO CHARGE
YOUR BATTERY IF IT HAS NOT BEEN USED FOR 30 DAYS
OR MORE.
(The warranty and customer service contact in this
)
manual only apply in the United States and Canada.
Battery Care and Disposal
7
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Screwdriver
(Not included)
Please identify all parts before assembly and save all packaging material until assembly is completed to
ensure that no parts are discarded.
Metal parts have been coated with lubricant to protect them during shipment. Wipe all metal parts with a
paper towel to remove any excess lubricant.
Tools needed:
Wrench
(Included)
Parts List
Hammer
(Not included)
Hat nut tool
(Included)
Underlay pipe sleeve
(Included)
Body x1 Steering wheel x1 Side mirror x2(L/R)
Wheel x4
For steering wheel: For wheels:
Rear axle x1
Screw x1
(M5 x 46)
Screw x3
(M5 x 20)
Nut x4
(M5)Turning shaft x1
Window x2(L/R)
Backrest x1
Dashboard x1 Rear window x1
Front end assembly x1
Anti-Roll Bar x2 (L/R)
Spare tire cover x1 Charger x1
Iron washer x2
(Ø18 x Ø8.5 x T1.5)
Nut
(M8 x T5)Wheel cover x4 Hat nut x4
Hubcap x4
Bushing x8
Iron washer x2
(Ø22 x Ø13 x T2.5)
Axle sleeve x2
Fixed bushing x1
Plastic hat nut x2 Plastic washer x2
Screw x 29
(ST4 x 15)
8
Linkage x1
Side step x2 (L/R)
Spare parts:
Hat nut x2
Bushing x1
Nut x2
(M5 )
Iron washer x2
(Ø18 x Ø8.5 x T1.5)
AD. Iron washer x2
(Ø22 x Ø13 x T2.5)
Plastic washer x2
Screw x2
(M5 x 20)
Plastic hat nut x2
Requires:
4 X 1.5V "AA" (LR6)
batteries (Not included)
Screw x 4
(ST4 x 15)
d.c.1.5V AA LR6
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Assembly
WARNING
Children can be harmed by small parts, sharp edges and sharp points in the vehicles
unassembled state, or by electrical items. Care should be taken in unpacking and assembling
the vehicle. Children should not handle parts, including the battery, or help in the assembly
of the vehicle.
12
3
Insert the rear axle through the holes of
gear boxes.
Hat nut tool
(Included)
Underlay pipe sleeve
(Tool Included)
9
Rear axle
Wheel cover
Bushing
Wheel
Bushing
Axle sleeve
Hat nut
Align the v- spring and tab.
Insert Anti-Roll Bars into slots on main body
until you hear a "click" sound.
54
Anti-Roll Bar
Rear wheels
Assemble all the parts in sequence as
picture shown.
Repeat process for other side.
Place hat nut over axle and fix the two
together by using hat nut tool and hammer.
Use an underlay pipe sleeve against the
opposite end of the rear axle while
hammering the hat nut on with force.
Repeat process for other side.
Tab
v- spring
Hat nut x2
R
Right
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Assembly
10
5
Anti-Roll Bars installed.
5
Anti-Roll Bar
Anti-Roll Bar
6
Fit the ends of side step bar into the slots
until you hear a "click" sound.
Repeat process for other side.
Side step
7
Insert 6 screws into the tabs and tighten
them.
Repeat process for other side.
8
Cut both ties and pull out front axles.
Front end assembly
Screw x12
(ST4 x 15)
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Hat nut x2
Assembly
11
9
Linkage
10
Wheel cover
Bushing
Wheel
Bushing
Iron washer
12
Hat nut
11
Install linkage and tighten with screws
and nuts on both sides.
Insert front end assembly into slots.
Assemble all the parts in sequence as
picture shown.
Repeat process for other side.
Place hat nut over axle and put the two
together using hat nut tool and hammer
with force.
Repeat process for other side.
Hat nut tool
(Included)
Front Wheels
Screw x2
(M5 x 20)
Nut x2
(M5)
Iron washer x2
(Ø22 x Ø13 x T2.5)
Never mistake the parts assembly
sequence and direction.
Never mistake the parts assembly
sequence and direction.
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Assembly
12
Align the rib in a hubcap with the slot in
the wheel cover.
"Snap" a hubcap into the center of each
wheel cover.
13
Hubcaps
Hubcaps
16
Insert side mirror and fasten with screw.
Repeat process for other side.
Screw x2
(St4 x 15)
14
Plastic washer
Plastic hat nut
15
Turn the vehicle downright.
Insert the plastic washers to slots on both
pillars and cover with plastic cups in the
battery compartment.
Plastic hat nut x2 Plastic washer x2
Push the emblem to open the hood.
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Assembly
13
18
Nut
Screw
Insert the screw through the hole of
turning shaft and fasten it with nut.
Screw x1
(M5 x 20)
Nut x2
(M5)
19
Put the dashboard through the turning
shaft and locate on the body, then
fasten it with screws.
Dashboard
Screw x4
(ST4 x 15)
Screw
Fixed bushing
20
Put the bushing into the turning shaft and
fasten it with screw.
Screw x1
(ST4 x 15)
Turning shaft
17
Nut
Iron washer
Insert turning shaft through the hole of
linkage with washers and nut.
Tighten the nut by wrench included.
Nut x1
(M8 x T5)
Iron washer x2
(Ø18 x Ø8.5 x T1.5)
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Assembly
14
22
Screw
Window
Screw Screw
Place the left window on body and fasten
with screws.
Repeat process for other side.
Screw x6
(ST4 x 15)
23
Place the rear window at the rear between
the two side windows and fasten
screws.
it with
Screw
Screw
Rear window
Discard
Screw x2
(ST4 x 15)
24
Backrest
Insert the backrest into the slot and fasten
with screws.
Screw x2
(ST4 x 15)
21
Nut
Screw
Steering wheel
Place the steering wheel onto the turning
shaft and fasten it with bolt and nut.
Screw x1
(M5 x 46)Nut x1
(M5)
Never mistake the parts assembly
sequence and direction.
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Assembly
15
26
25
Put the spare tire cover into the slot on
rear.
Spare tire cover
27
Open the hood and connect the plug.
Put the hood cover on.
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16
Radio Installation
12
Insert 4 X 1.5V "AA" (LR6) batteries into
the compartment.
4 X 1.5V "AA" (LR6)
batteries (Not included)
Remove screws to take out the radio.
3
Install the radio back into the vehicle.
3
SOUND BUTTONS
TUNE
MP3 PLUG
RESET
INDICATOR LIGHT
POWER ON/OFF &
VOLUME CONTROL
Tip for Mp3:
Turn on the power switch.
Plug in MP3 cable (not included).
Adjust volume when need.
Radio and sound features will be shut off
when the MP3 plug in.
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17
Operating your Vehicle
Maintenance
Important tip
Make sure the vehicle has come to a completely stop
before switching between “forward” and “reverse”.
Stop
Vehicle will automatically stop after the accelerator is
released.
Safety devices
AUTO POWER OFF. If the motor is overloaded for
any reason, including improper usage, an electrical
circuit breaker will automatically cut off the power,
then resume after the parts have cooled!
Clean with a dry, soft cloth only. Do not wash
with water or corrosive agents.
Store vehicle in a dry area when not in use,
since moisture could cause the metal
components and electrical parts to corrode.
Remember to charge the battery monthly while
the vehicle is not in regular use.
Check and tighten all screws and coverings
regularly.
Check all plastic parts for cracks. Replace as
necessary.
Removing the high speed lock-out screws will allow
the vehicle to be driven at the higher speed (5 mph,
(8 kmh) maximum) as well as the the lower speed
(2.5 mph, (4 kmh) maximum).
However, prior to removing the screw, be sure your
child can safely steer and operate the vehicle and
knows the rules for safe driving.
Cautious: High speed lock - out screws removing
must be done by an adult!
Advanced use - disconnecting
the high speed lock-out
Beginner use - low speed
Forward
Push the shifter in downward position and press the
accelerator slowly.
Push the shifter in upward position and press the
accelerator slowly.
Vehicle has been pre-set to operate at low speed
(2.5 mph, (4 kmh) maximum). Once your child
has mastered safe driving skills and understands
the Safe Driving Rules, the high speed lock – out
screw can be removed to allow the vehicle to
operate at both high and low speeds.
Reverse
Reverse
Forward
High speed
Accelerator
Remove lock - out
screws for high speed
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18
Trouble Shooting
IMPORTANT! If you experience a problem with your vehicle, first check the Problems and Solutions Guide below. If you
still experience a problem, please contact Service Center, Toll-free at 1-877-743-3899 from 9 AM to 5 PM ( )
Monday through Friday. Or
®
NPL
(The warranty and customer service contact in this manual only apply in the
)
United States and Canada.
email us [e-mail] or visit us www.funcreation.net for assistance and
information from our trained technical staff.
Check all wires and connectors. Make sure that the motor harness
connector is plugged into the battery tightly, and that there are no
loose wires around the motor.
Circuit breaker may “trip” and stop the vehicle if it is overloaded or the
driving conditions too severe. The breaker will automatically reset after
approximately 10 seconds, and the vehicle will operate normally. To avoid
repeated automatic shut downs, do not overload the vehicle by exceeding
the weight limit of 59kg, or by towing anything behind the vehicle. Do
not drive uphill or run into fixed objects, which can cause the wheels to
stop spinning while power is still being supplied to the motors. If breaker
continually trips, contact your Service Center.
®
NPL
Car does not move Circuit breaker tripped
Loose wire or connectors Check all wires and connectors. Make sure that the motor harness
connector is plugged in tightly to the battery, and that there are no
loose wires around the motor.
Dead battery An old or improperly cared battery may be dead. If you are unsure
®
whether it is dead or not, you can have it tested at your NPL
Service Center.
Undercharged battery A new battery should have been charged for at least 18 hours before
using the vehicle for the first time. After that, it must be recharge the
battery for at least 12 hours after each use .Never charge longer than
24 hours. Check all connectors; make sure the charger is plugged into
the wall. Make sure the power flow to the outlet is on.
Charger is not working You must have a volt meter in order to tell whether the charger is
working or not. If you think there maybe a problem with the charger ,
®
take it to the NPL Service Center where they will test it for you.
Electricity switch damages When exposed to water or moisture, electricity can become corroded,
or can jam due to loose dirt, sand or gravel.
®
Contact your NPL Service Center for diagnosis and repair.
Loose wire or connectors
Circuit breaker tripped Circuit breaker may “trip” and stop the vehicle if it is overloaded or
the driving conditions too severe. The breaker will automatically
reset after approximately 10 seconds, and the vehicle will operate
normally. To avoid repeated automatic shutdowns, do not overload
the vehicle by exceeding the weight limit of 59kg, or by towing
anything behind the vehicle. Do not drive uphill or run into fixed
objects, which can cause the wheels to stop spinning while power
is still being supplied to the motors. If breaker continually trips,
contact your Service Center.
®
NPL
Car was running but
suddenly stopped
Solution
Problem Possible Cause
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Problem Possible Cause Solution
Short operating time (less
than 1 hour per charge)
Undercharged battery A new battery should have been charged for at least 18
hours before using the vehicle for the first time. After
that, it must be recharge the battery for at least 12 hours
after each use .Never charge longer than 24 hours. Check all
connectors; make sure the charger is plugged into the wall.
Make sure the power flow to the outlet is on.
Overcharge battery Never charge battery longer than 24 hours. If you think
the battery maybe damage due to overcharging, contact
Service Center for testing.
®
NPL
Old battery will not accept a full charge Even with proper care, a rechargeable battery does not
last forever. Average battery life is 1 to 3 years depending
on vehicle use and use conditions. Replace the battery
®
with a new NPL 12 volt rechargeable battery. Do not
substitute parts. To get a replacement battery, please
®
contact NPL Center. Service
Vehicle is sluggish Undercharged battery A new battery should have been charged for at least 18
hours before using the vehicle for the first time. After that,
it must be recharge the battery for at least 12 hours after
each use .Never charge longer than 24 hours.Check all
connectors; make sure the charger is plugged into the wall.
Make sure the power flow to the outlet is on.
Battery needs charging Be sure to charge the battery after each use.
Old battery will not accept a full charge Even with proper care, a rechargeable battery does not
last forever. Average battery life is 1 to 3 years depending
on vehicle use and use conditions. Replace the battery
®
with a new NPL 12 volt rechargeable battery. Do not
substitute parts. To get a replacement battery, please
®
contact NPL Service Center.
Vehicle is overloaded Allow no more than 2 riders at a time, follow the 130
Ibs. (59 kg) weight capacity and don't tow anything
behind the vehicle.
Driving conditions are too stressful Use only on a generally level ground.
Only one rear wheel spins Vehicle is operating in low speed It is possible that only one rear wheel may spin when both
rear wheels are raised off the ground and the vehicle is in
low speed. This does not necessarily indicate a problem.
Check for proper operation of the drive system by raising
the rear wheels off the ground and pressing the foot pedal.
If only one rear wheel spins, carefully press your hand on
the spinning wheel to slow it down. The other rear wheel
should begin to spin. If the other rear wheel does not begin
to spin, there may be a problem with the vehicle. Contact
®
NPL Service Center for diagnosis and repair.
19
Trouble Shooting
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Intermittent vehicle operation Loose wire or connector Check all wires around the motors and all connectors
to make sure they are tight.
Motor or electrical switch damage ®
Contact your NPL Service Center for diagnosis and
repair at 1-877-743-3899.
When the go foot pedal is
pressed, the vehicle won't
run without a push
Loose wire or connector Check all wires around the motors and all connectors
to make sure they are tight.
“Dead Spot” on motor ® Contact your NPL Service Center for diagnosis and
repair at 1-877-743-3899.
Motor gear box makes a loud
grinding or clacking noise
Broken gears ®
Contact your NPL Service Center for diagnosis and
repair at 1-877-743-3899.
Charger get warm during use This is normal and should not
be a concern.
No action required.
Battery makes gurgling or
sizzling noise while charging
Some noise and swelling is normal
and should not be a concern
No action required. If the battery does not make noise
while charging. It does not mean it isn't accepting the
charging.
Problem Possible Cause Solution
If, after reviewing the Problems and Solutions Guide, the vehicle still fails to operate, please contact your
Service Center toll-free at 1-877-743-3899.
®
NPL
Note! For faster service when calling Consumer Relations, completely charge the battery before calling and
have the following available by the phone:
Vehicle
Vehicle model number .
Vehicle production run number .
( )
The warranty and customer service contact in this manual only apply in the United States and Canada.
20
Trouble Shooting
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