Neary 181 User manual
- ORIGINAL INSTRUCTIONS -
18302 (3-2017)
181
Patent No. 6,010,394
6,290,581 & 6,685,544
YOU MUST THOROUGHLY READ AND UNDERSTAND ALL MANUALS BEFORE
OPERATING THE EQUIPMENT, PAYING PARTICULAR ATTENTION TO THE
WARNING & SAFETY INSTRUCTIONS.
2
- ORIGINAL INSTRUCTIONS -
IMPORTANT SAFETY MESSAGE
THROUGHOUT THIS MANUAL, THE FOLLOWING SAFETY SYMBOLS WILL BE USED TO INDICATE THE
DEGREE OF CERTAIN HAZARDS.
3
- ORIGINAL INSTRUCTIONS -
TABLE OF CONTENTS
......................................................................................................... 2
.................................................................................................... 3 -7
................................................................................. 8 -17
...................................................................................................... 18 -35
........................................................................................................... 36 - 61
........................................................................................................ 62 - 63
...................................................................................................... 64
ONLY.
equipment.
INSTALLATION, DAILY MAINTENACE, LUBRICATION AND BASIC UPKEEP IS DISCUSSED
IN THE OPERATORS MANUAL. THIS MANUAL SHOULD BE USED IN CONJUNCTION WITH
THE OPERATORS MANUAL FOR PREFORMING SERVICE ON THIS EQUIPMENT.
4
- ORIGINAL INSTRUCTIONS -
SAFETY INSTRUCTIONS
13. MAINTAIN GRINDER WITH CARE.
14. DISCONNECT POWER BEFORE SERVICING,
15. REDUCE THE RISK OF UNINTENTIONAL
STARTING.
16. USE RECOMMENDED ACCESSORIES.
17. CHECK DAMAGED PARTS.
18. NEVER LEAVE GRINDER RUNNING
UNATTENDED. TURN POWER OFF.
19. KNOW YOUR EQUIPMENT.
20. KEEP ALL SAFETY DECALS CLEAN AND
LEGIBLE.
21. DO NOT OPERATE GRINDER WHEN UNDER
THE INFLUENCE OF DRUGS, ALCOHOL, OR
MEDICATION.
1. KEEP GUARDS IN PLACE
2. REMOVE WRENCHES AND OTHER TOOLS.
3. KEEP WORK AREA CLEAN.
4. .
5. KEEP ALL VISITORS AWAY.
6. MAKE WORK AREA CHILD-PROOF
master switches.
7.
8. USE THE RIGHT TOOL.
9. WEAR PROPER APPAREL.
10. ALWAYS USE SAFETY GLASSES.
11. SECURE YOUR WORK.
12.
TO VOID INJURY, READ AND UNDERSTAND THE SAFETY ITEMS LISTED BELOW.
IF YOU DO NOT UNDERSTAND ANY PART OF THIS MANUAL AND NEED
ASSISTANCE, CONTACT YOUR LOCAL DEALER.
5
- ORIGINAL INSTRUCTIONS -
IMPROPER USE OF GRINDING WHEEL MAY CAUSE BREAKAGE
AND SERIOUS INJURY.
DO
1. DOHANDLE AND STORE
CAREFUL manner.
2. DO VISUALLY INSPECT
3. DO CHECK MACHINE SPEED against the
4. DO CHECK MOUNTING FLANGES
5. DO USE MOUNTING BLOTTERS when
6. DOWORK REST
7. DOUSE A SAFETY GUARD
COVERING
8. DONEWLY MOUNTED WHEELS to run
9. DOWEAR SAFETY GLASSES or some
1. HAS
BEEN DROPPED
2. OR
ALTER
3. EXCEED MAXIMUM
OPERATING SPEED
4.
ARE NOT CLEAN, FLAT AND FREE
OF BURRS.
5.
6. SIDE OF THE WHEEL
7. WHEEL
GUARD IS IN PLACE.
8.
9. of a
10. so that motor
AVOID INHALATION OF DUST
GRINDING IS A SAFE OPERATION IF THE FEW BASIC RULES LISTED BELOW ARE
FOLLOWED. THESE RULES ARE BASED ON MATERIAL CONTAINED IN THE ANSI B7.1
SAFETY CODE FOR "USE, CARE AND PROTECTION OF ABRASIVE WHEELS". FOR
YOUR SAFETY, WE SUGGEST YOU BENEFIT FROM THE EXPERIENCE OF OTHERS AND
CAREFULLY FOLLOW THESE RULES.
6
- ORIGINAL INSTRUCTIONS -
DO NOT ATTEMPT TO MOVE
LOADS GREATER THAN THE RATING.
2. NEVER CARRY
3. NEVER MOVE A LOAD
4. NEVER HOOK THE WIRE ROPE BACK ON ITSELF. USE
THE SPREADER BAR ASSEMBLY. Hooking the wire rope
wire rope.
5. DO NOT ALLOW
this unit.
6. KEEP CLEAR OF WINCH WIRE ROPE AND HOOK
WHEN OPERATING WINCH. DO NOT ATTEMPT to
7. DO NOT
8. NEVER TOUCH
9. WHEN SPREADER BAR ASSEMBLY IS USED
10. AVOID
11. BE SURE
12. DO NOT OPERATE
13. MAINTAIN A MINIMUM OF 4 TURNS OF WIRE
ROPE
14. KEEP WINCHING AREA CLEAR
15. INSPECT WIRE ROPE FREQUENTLY
16. USE HEAVY LEATHER GLOVES
17. ALLOW WINCH TO COOL DOWN
, as the motor is
18. DO NOT OPERATE WINCH WHEN UNDER THE
INFLUENCE OF DRUGS, ALCOHOL, OR MEDICATION.
19. DO NOT USE WINCH TO HOLD LOADS IN PLACE.
straps.
20. USE ONLY FACTORY APPROVED, PARTS, SWITCHES,
REMOTE CONTROLS AND ACCESSORIES. Use of non-
21. DO NOT MACHINE OR WELD ANY PART OF THE
WINCH
22. DO NOT OPERATE THIS WINCH OUT DOORS OR IN
A CORROSIVE OR EXPLOSIVE ENVIRONMENT.
SAFETY INSTRUCTIONS
7
- ORIGINAL INSTRUCTIONS -
IMPORTANT GROUNDING INSTRUCTIONS
tests.
ALWAYS PROVIDE A PROPER ELECTRICAL GROUND FOR YOUR MACHINE. AN IMPROPER
CONNECTION CAN CAUSE A DANGEROUS ELECTRICAL SHOCK. IF YOU ARE UNSURE OF THE
PROPER ELECTRICAL GROUNDING PROCEDURE, CONTACT A QUALIFIED ELECTRICIAN.
UNPLUG THE EQUIPMENT PRIOR TO DOING ANY SERVICE ON THIS EQUIPMENT. FAIL-
URE TO REMOVE POWER TO THIS EQUIPMENT BEFORE SERVICING MAY RESULT IN
INJURY OR DEATH.
IF POWER IS REQUIRED FOR TESTING OR TROUBLESHOOTING, THIS SHOULD BE PER-
FORMED BY A TRAINED PROFESSIONAL OR LICENSED ELECTRICIAN.
REVIEW THE SYMBOLS AND DESCRIPTIONS ON PAGES 8 AND 9 OF THE
OPERATORS MANUAL. UNDERSTAND ALL SYMBOLS BEFORE OPERATING OR SER-
VICING THIS EQUIPMENT.
that there are DANGEROUS HIGH VOLTAGES
PRESENT
REFER SERVICING TO
QUALIFIED SERVICE PERSONNEL ONLY.
SAFETY INSTRUCTIONS
8
- ORIGINAL INSTRUCTIONS -
SERVICE DATA
SKILL AND TRAINING REQUIRED FOR SERVICING
Steel.
TORQUE REQUIREMENTS
GRADE 2 GRADE 5 GRADE 8
SMOOTH 3 MARKS 6 MARKS
thread (0.8 kg-m) (1.25 kg-m) (1.8 kg-m)
thread (1.5 kg-m) (2.5 kg-m) (3.9 kg-m)
thread (2.6 kg-m) (4.3 kg-m) (6.4 kg-m)
thread (4.1 kg-m) (6.9 kg-m) (10.4 kg-m)
thread (6.2 kg-m) (10.4 kg-m) (15.9 kg-m)
9
- ORIGINAL INSTRUCTIONS -
STEP 1--
STEP 2--
STEP 3
NOTE:
ADJUSTMENTS
STEP 4--
STEP 5--
SETTING THE BEARING TENSION CORRECTLY IS CRITICAL TO PROPER GRINDING. BEARINGS
WHICH ARE TOO TIGHT OR TOO LOOSE WILL CAUSE POORGRIND
QUALITY. ALSO, BEARINGS WHICH ARE TOO TIGHT WILL HAVE SUBSTANTIALLY
10
- ORIGINAL INSTRUCTIONS -
ADJUSTMENTS
TO ADJUST THE CARRIAGE GIB PLATE
nut.
SPIN GRINDING ATTACHMENT ADJUSTMENT
ADJUSTABLE FINGER STOP TENSION
11
- ORIGINAL INSTRUCTIONS -
CROSS SLIDE SHAFT REPLACEMENT
STEP 1
STEP 2
STEP 3
STEP 4
STEP 5
STEP 6
STEP 7
STEP 8
STEP 9
ADJUSTMENTS
12
- ORIGINAL INSTRUCTIONS -
DO NOT OVERTIGHTEN.
OVERTIGHTENING COULD DAMAGE THE
BELT OR TRAVERSE DRIVE SYSTEM.
TRAVERSE CLAMP FORCE
too narrow.
CAUTION SHOULD BE USED AS
ADJUSTING THE TIP WILL AFFECT THE SLIP
LOAD AND COULD
DAMAGE THE CLAMP TIP, BELT OR
TRAVERSE DRIVE SYSTEM.
TRAVERSE BELT TENSION
ADJUSTMENTS
13
- ORIGINAL INSTRUCTIONS -
ADJUSTMENTS
BELT TENSION
PROXIMITY SWITCH
14
- ORIGINAL INSTRUCTIONS -
ADJUSTMENTS
ALIGNMENT FIXTURE ADJUSTMENT
SET UP GAUGE ADJUSTMENT
15
- ORIGINAL INSTRUCTIONS -
ADJUSTMENTS
TO ELIMINATE CARRIAGE INFEED BACKLASH
16
- ORIGINAL INSTRUCTIONS -
ADJUSTMENTS
DWELL TIME
DWELL TIME
DWELL TIMEDWELL TIME
FIG. 16
17
- ORIGINAL INSTRUCTIONS -
ADJUSTMENTS
I
POT
POT (ITP)
TO 1
POTENTIOMETER CLOCK
ORIENTATION
18
- ORIGINAL INSTRUCTIONS -
ELECTRICAL TROUBLESHOOTING
CONTROL PANEL
(TB1)
(TB2)
Contactor
Circuit Breaker
(SCB)
19
- ORIGINAL INSTRUCTIONS -
.................................................................................................................... Page 20-22
............................................................................................................................ Page 22-26
................................................................................................................... Page 27
..................................................................................................................... Page 28-32
....................................................................................................................................... Page 33
............................................................................................................... Page 34-35
SKILL AND TRAINING REQUIRED FOR ELECTRICAL SERVICING
TROUBLESHOOTING INDEX
WIRE LABELS
ELECTRICAL TROUBLESHOOTING
20
- ORIGINAL INSTRUCTIONS -
ELECTRICAL TROUBLESHOOTING - ORIGINAL INSTRUCTIONS -
Start Switch (SSS) to get
ALL switches MUST
OFF for contactor
A.
B. Push the SSS. Listen for the
C.
D.
E.
make sure it works)
F.
G.
H.
I.
No--go to Step B.
No--go to step C.
No--go to step D.
No--go to step E.
No--go to step F.
G.
H.
I
J.
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